PARTITION SWEEP ASSEMBLY

Abstract

A folding accordion sweep partition assembly is presented. The partition has a plurality of partition panels, the panel having a front face, a rear face, a bottom edge, and two opposing open sided panel keyway channels. A hinge having two side walls, the side wall terminating in a hinge key hinges two panels by having a first hinge key slidably received and retained in a first partition panel keyway channel and a second hinge key slidably received and retained in a second partition panel keyway channel. The partition panel has a mounting bracket affixed to it, a bottom bracket removably retained to the mounting bracket, and a sweep affixed to the mounting bracket.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 12/958,829, filed Dec. 2, 2010, which is hereby incorporated by reference herein in its entirety, including but not limited to those portions that specifically appear hereinafter, the incorporation by reference being made with the following exception: In the event that any portion of the above-referenced application is inconsistent with this application, this application supercedes said above-referenced application.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not Applicable.

BACKGROUND

1. The Field of the Present Disclosure

This invention relates generally to sliding doors and in particular, to a sweep assembly used with a side folding accordion partition.

2. Background of the Invention

Side folding accordion partitions are used to provide space separation, often with the additional goal of providing one or more of security separation and sound control.

Panels which form the partition are hinged to one another and attached to ball bearing rollers which ride within a mounted overhead track. A lead panel is attached to a lead post which in turn is attached to a trolley having ball bearing rollers which also rides within the overhead track. Either a powered, or more commonly, a manually operated trolley provides the mechanical action required to open and close the partition.

When the partition is activated, the ball bearing rollers and lead post trolley roll in the overhead track causing the partition to traverse open or closed. The partition may or may not be slidably mounted to a floor channel. A partition slidably mounted to a floor channel ensures that the partition remains in the vertical thereby keeping the sweep at the bottom of the partition in contact with the floor. The floor channel provides lateral stability to the door curtain during travel towards or away from the closed position.

Certain applications require a contiguous floor surface, that is, unbroken by a floor channel. Examples include shop floors where a channel could interfere with roiling carts or emergency egress lanes where a floor channel could create a tripping hazard. In those situations, door assemblies that do not mount the partition to a floor channel are utilized.

Regardless of whether or not a floor channel is utilized, the sweep at the bottom of the partition is used to maintain a predetermined relationship to the floor, thereby, for example, helping to control sound.

Known designs for mounting the sweep to the partition leave an unfinished, sharp surface as further described below. Accordingly, there is still a continuing need for improved designs for mounting the sweep to a partition. The present invention fulfills this need by presenting a novel sweep assembly and further provides related advantages.

BRIEF SUMMARY OF THE INVENTION

The present invention provides a sweep assembly used in conjunction with a partition panel. The sweep assembly comprises a sweep affixed to a mounting bracket which is mounted to a partition panel. A bottom bracket fit to the partition panel and mounting bracket provides for a finished surface.

One advantage of the novel sweep assembly is the finished fit provides for a more attractive look.

A second advantage of the novel sweep assembly is the reduced chance for injury due to the absence of unfinished edges.

A third advantage is the ease in which field repairs can be made.

Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiments, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings are included to provide a further understanding of the present invention. These drawings are incorporated in and constitute a part of this specification, illustrate one or more embodiments of the present invention, and together with the description, serve to explain the principles of the present invention.

FIG. 1 is an exploded isometric view of a known partition panel, partition hinge, mounting bracket, and sweep prior to assembly.

FIG. 2 is an isometric view of the mounting bracket of FIG. 1.

FIG. 3 is an end view of the partition panel of FIG. 1.

FIG. 4 is an end view of the mounting bracket of FIG. 1 prior to hinge placement.

FIG. 5 is an end view of the hinge and mounting bracket of FIG. 1 after hinge placement.

FIG. 6 is an exploded isometric view of the partition panel, partition hinge, mounting bracket, bottom bracket and sweep of one embodiment of the present invention.

FIG. 7 is an end view of the mounting bracket of FIG. 6.

FIG. 8 is a top view of the mounting bracket of FIG. 6.

FIG. 9 is a front view of the mounting bracket of FIG. 6.

FIG. 10 is an end view of the bottom bracket of FIG. 6.

FIG. 11 is a top view of the bottom bracket of FIG. 6.

FIG. 12 is a front view of the bottom bracket of FIG. 6.

FIG. 13 is an end view of the hinge of FIG. 6.

FIG. 14 is an end view of the sweep of FIG. 6.

FIG. 15 is an end view of the partition panel of FIG. 6.

FIG. 16 is a perspective view of a partition comprising the panels and sweep assembly of FIG. 6 spanning an opening.

Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiments, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.

DETAILED DESCRIPTION OF THE INVENTION

As required, a detailed embodiment of the present invention is disclosed; however, it is to be understood that the disclosed embodiment is merely exemplary of the invention that may be embodied in various forms. The figures are not necessary to scale, and some features may be exaggerated to show details of particular components. Therefore, specific structural and functional details disclosed are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention. Where possible, like reference numerals have been used to refer to like parts in the several alternative embodiments of the present invention described herein.

Referring to FIGS. 1 to 5, a known sweep assembly is described to better appreciate the novel features of the invention. Mounting bracket PA-4 is fixed to partition panel PA-6 with rivet PA-8 during the partition panel manufacturing process. Panel PA-6 comprises two open sided panel keyway channels PA-10 each of which receives a hinge PA-12. Hinge PA-12 is manufactured from a flexible material having two side walls each terminating in a key PA-14 to be slidably received and retained in a panel keyway channel PA-10, thereby hinging two partition panels PA-6 together.

Mounting bracket PA-4 comprises two wings PA-22 extending from the mounting bracket main body PA-24, and a mounting bracket keyway channel PA-16 on its front side to slidably receive a sweep key PA-18 located on the rear side of sweep PA-20.

A plurality of partition panels PA-6 and hinges PA-12 are assembled during the manufacturing process and shipped pre-assembled for additional modification during installation. A plurality of pre-assembled partitions are then hinged together in the field to create a finished partition of required width to fit an opening (not shown). When field assembling the pre-assembled partitions, mounting bracket wings PA-22 must be broken off to expose the panel keyway channel PA-10 in order to slide hinge PA-12 into panel keyway channel PA-10. Once the wings have been broken off, there remains a sharp unfinished mounting bracket edge. This sharp, unfinished edge may present a safety hazard as well as being unsightly.

Turning now to FIGS. 6-10 representing a preferred embodiment of the present invention, mounting bracket 4 comprises a mounting bracket keyway channel 16 on a first side and a rivet receiving orifice 26. Optionally, a rivet orifice protrusion 28 extends from the mounting bracket second side a distance sufficient to contact the partition panel 6 when partition panel 6 is not a flat panel. A mounting bracket bottom edge 30 is in contact with the bottom edge of the partition panel 6 and prevents the rotation of mounting bracket 4 around rivet 8, used to attach the mounting bracket 4 to the partition panel 6. The mounting bracket bottom edge 30 is received by a bottom bracket 40, described in detail below.

The partition panel 6 (FIG. 6) is of known design, comprising a rivet receiving orifice 32 and two open sided panel keyway channels 10, each for receiving a hinge 12. Hinge 12 (FIG. 13) is of known design, for example, manufactured from a flexible material having two side walls, each side wall terminating in a hinge key 14 which is slidably received and retained in a partition panel keyway channel 10 of a first and second partition panel, thereby hinging the two partition panels 6 together. An optional flanged hinge stop 34 is fixed to the bottom end of each hinge side wall key 14, for example by crimping, to prevent the hinge 12 from slidably displacing upward.

The sweep 20 (FIG. 14) is of known design, comprising a flexible material having a sweep key 18 on a first side to be slidably received by the mounting bracket keyway channel 16.

The bottom bracket 40 (FIGS. 10-12) comprises a front side 42 and a bottom 44. The inner side 46 of bottom 44 is manufactured to removably receive and retain mounting bracket bottom edge 30, for example, by snap fit. The bottom bracket 40 is of predetermined width and shape to cover the end of both of the partition panel keyway channels 10 and to have the front side 42 extend upward onto the panel front face.

The mounting bracket 4 is attached to the partition panel 6 by a rivet 8. The mounting bracket bottom edge 30 is in contact with the bottom edge of the partition panel 6, thereby preventing rotation of the mounting bracket around the rivet 8. The mounting bracket 4 does not cover panel keyway channels 10. Therefore, mounting bracket 4 does not require field modification to allow hinge 12 to be slidably inserted into panel keyway channel 10 as the partition 50 (either individually or as factory pre-assembled partition sections) (FIG. 16) is being field assembled. Once hinges 12 have been inserted into the partition panel 6, bottom bracket 40 is snap fit onto mounting bracket bottom edge 30, thereby providing finished edges that completely span the face of the partition panel 6 and cover the partition panel channel 10 openings. The snap fit allows for easy and convenient field replacement or repair of hinge 12 or partition panel 6.

Following assembly of the number of partition panels (either individually or as factory pre-assembled partition panels) needed to form a partition 50 of required width to span an opening (FIG. 16), the sweep 20 is attached to the partition 50 by slidably inserting the sweep key 18 into each mounting bracket keyway channel 16. The partition panels are operatively engaged in an overhead track 52 mounted to the span opening in known fashion. Such operative engagement is well known and need not be described in detail.

Although the present invention has been described in connection with specific examples and embodiments, those skilled in the art will recognize that the present invention is capable of other variations and modifications within its scope. The example and embodiment is intended as typical of, rather than in any way limiting on, the scope of the present invention as presented in the appended claims.

Claims

1. (canceled)

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4. (canceled)

5. (canceled)

6. (canceled)

7. (canceled)

8. (canceled)

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20. (canceled)

21. A folding accordion partition comprising:

a plurality of partition panels, each panel comprising a front face, an opposing rear face, a bottom edge, and two opposing open sided panel keyway channels, each keyway channel having a bottom terminating end;

a hinge comprising two side walls, each side wall terminating in a hinge key, a first hinge key slidably received and retained in a first partition panel keyway channel and a second hinge key slidably received and retained in a second partition panel keyway channel, thereby hinging the two partition panels;

the plurality of partition panels including a first partition panel having a bracket affixed thereon;

a sweep affixed to the bracket;

wherein the bracket comprises: a bottom edge and a first surface having a keyway channel; a bottom surface extending from the bottom edge, such that the bottom surface covers the bottom terminating ends of the two opposing panel keyway channels; and, a front surface extending upward from the bottom surface, such that the front surface extends over the front face of the first partition panel.

22. The partition of claim 21, wherein the front surface of the bracket includes a substantially planar central portion, a rounded first end and rounded second end.

23. The partition of claim 21, wherein the bracket further comprises a rivet orifice protrusion protruding from a second surface, opposite the first surface, to contact the first partition.

24. The partition of claim 21, wherein the bracket is affixed to the first panel with a rivet.

25. The partition of claim 21, wherein the front surface of the bracket includes a substantially planar central portion, a first end and second end, wherein the first and second ends of the front surface extend in direction that is not coplanar with the central portion of the front surface.

26. The partition of claim 21, wherein the first surface of the bracket has a total length in a horizontal direction that is less than a total length in the horizontal direction of the front surface of the bracket.

27. The partition of claim 21, wherein the first surface of the bracket has a total height in a vertical direction that is more than a total height in the vertical direction of the front surface of the bracket.

28. A folding accordion partition comprising:

a first panel and a second panel, each panel comprising, a front face, an opposing rear face, a bottom edge, and two opposing open sided panel keyway channels, each keyway channel having a bottom terminating end;

a hinge comprising two side walls, each side wall terminating in a hinge key, a first hinge key slidably received and retained in a panel keyway channel of the first panel and a second hinge key slidably received and retained in a keyway channel of the second panel, thereby hinging the first and second panels;

a bracket affixed to the first panel;

a sweep affixed to the bracket;

wherein the bracket comprises: a first surface having a keyway channel; a bottom edge; a bottom surface extending from the bottom edge in a direction opposite to the first surface; and, a front surface extending upward from the bottom surface, such that the front surface extends over the front face of the first panel.

29. The partition of claim 28, wherein the bracket further comprises a rivet orifice protrusion protruding from a second surface, opposite the first surface, to contact the first partition.

30. The partition of claim 28, wherein the bottom surface covers the bottom terminating ends of the two opposing panel keyway channels of the first panel.

31. The partition of claim 28, wherein the front surface of the bracket includes a substantially planar central portion, a rounded first end and rounded second end.

32. The partition of claim 28, wherein the bracket is affixed to the first panel with a rivet.

33. The partition of claim 28, wherein the front surface of the bracket includes a substantially planar central portion, a first end and second end, wherein the first and second ends of the front surface extend in a direction that is not coplanar with the central portion of the front surface.

34. The partition of claim 28, wherein the first surface of the bracket has a total length in a horizontal direction that is less than a total length in the horizontal direction of the front surface of the bracket.

35. The partition of claim 28, wherein the first surface of the bracket has a total height in a vertical direction that is more than a total height in the vertical direction of the front surface of the bracket.

36. A folding accordion partition comprising:

a first panel and a second panel, each panel comprising, a front face, an opposing rear face, a bottom edge, and two opposing open sided panel keyway channels, each keyway channel having a bottom terminating end;

a hinge comprising two side walls, each side wall terminating in a hinge key, a first hinge key slidably received and retained in a panel keyway channel of the first panel and a second hinge key slidably received and retained in a keyway channel of the second panel, thereby hinging the first and second panels;

a bracket affixed to the first panel;

a sweep affixed to the bracket;

therein the bracket comprises: a first surface having a keyway channel; a bottom edge; a bottom surface extending from the bottom edge in a direction opposite to the first side surface; and, a front surface extending upward from the bottom surface, wherein the first surface of the bracket has a total length in a horizontal direction that is less than a total length in the horizontal direction of the front surface of the bracket.

37. The partition of claim 36, wherein the bracket further comprises a rivet orifice protruding from a second side, opposite the first side, to contact the first partition.

38. The partition of claim 36, wherein the bottom surface covers the bottom terminating ends of the two opposing panel keyway channels of the first panel.

39. The partition of claim 36, wherein the front surface of the bracket includes a substantially planar central portion, a rounded first end and rounded second end.

40. The partition of claim 36, wherein the bracket is affixed to the first panel with a rivet.

41. The partition of claim 36, wherein the front surface of the bracket includes a substantially planar central portion, a first end and second end, wherein the first and second ends of the front surface extend in a direction that is not coplanar with the central portion of the front surface.

42. The partition of claim 36, wherein the front surface of the bracket extends over the front face of the first panel.

43. The partition of claim 36, wherein the first surface of the bracket has a total height in a vertical direction that is more than a total height in the vertical direction of the front surface of the bracket.