VALVE, IN PARTICULAR FOR AN INTERNAL COMBUSTION ENGINE
A valve (1), in particular for a combustion engine, comprising:—a body (2) in which the following are provided: a housing (8) in which at least one bearing is arranged, and a conduit (3) designed to be traversed by a fluid, and—a shutter (5) mounted pivoting in the body (2) by a pin (7) received with radial clearance in the bearing, the shutter (5) pivoting between:—an open position, and—a closed position in which it comes into contact with the body (2) via a first contact area of the shutter located on a first side of the pin (7) and via a second contact area of the shutter located on a second side of the pin (7) opposite said first side, the switching of the shutter (5) from the open position to the closed position being accompanied by a radial movement of the pin (7) in the bearing.
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The present invention concerns a valve, in particular for an internal combustion engine.
The invention in particular applies when the internal combustion engine is used for the propulsion of a vehicle, for example a motor vehicle. It may be an engine the fuel of which is petrol or diesel. The valve may be integrated into the air circuit of the internal combustion engine.
In the context of the invention, the “internal combustion engine air circuit” means the circuit between the admission inlet and the exhaust outlet of the internal combustion engine. The valve may be in the admission circuit, the exhaust circuit, or a recirculation loop through which exhaust gas recirculation (EGR) gases pass.
In the case of a valve including:
-
- a body including a duct in which a fluid flows, and
- a shutter mounted to be mobile in the body between an open position and a closed position in which it has to block the duct,
there are problems of the valve leaking when the shutter is in the closed position. To solve these problems, it is known to use a seal that is disposed between the body and the shutter when the latter is in the closed position. However, a seal of this kind is liable to expand because of the high temperatures that can be reached in its environment.
Another solution to this problem linked to the use of a seal is to bring the shutter directly into contact with the body when the shutter is in the closed position. However, a dimensional constraint between the shutter and the part of the duct in which it moves must be complied with to prevent the shutter from being wedged against the wall of said part of the duct before reaching the closed position, as is described hereinafter with references to
In those figures, the body 102 has a sealing plane P coming into contact with a sealing plane P′ of the shutter 105 when the shutter is in the closed position to block the duct 103 in the body 102. Because of the rigid nature of the contacts between the shutter and the body, it is found that the shutter 105 is prevented from being wedged against the wall of the body 102 if the distance Dv measured between the center of the pin 107 enabling the shutter 105 to pivot in the body 102 and the sealing plane P′ of the shutter 105 is less than or equal to the distance Dc measured between the center of the housing 108 of the body 102 in which the pin 107 is received and the sealing plane P of the body 102.
This dimensional constraint must further be weighted to allow for inaccuracies in respect of the dimensions of the various components of the valve during manufacture thereof. Because of this weighting, there may be relatively large empty sections between the body and the shutter when the shutter is in the closed position, these empty sections, also known as “leakage sections”, potentially causing leaks greater than what can be tolerated when the valve is in the closed position.
There exists a requirement for a valve that is relatively simple to manufacture and effectively overcomes the disadvantages referred to above.
An object of the invention is to address this requirement and, in one of its aspects, it does so by means of a valve, in particular for an internal combustion engine, comprising:
-
- a body including: a housing in which is disposed at least one bearing and a duct adapted to have a fluid pass through it, and
- a shutter mounted to pivot in the body by means of a pin received with radial play in the bearing,
the shutter pivoting between: - an open position, and
- a closed position in which it comes into contact with the body in a first contact area of the shutter on a first side of the pin and in a second contact area of the shutter on a second side of the pin opposite said first side,
the passage of the shutter from the open position to the closed position being accompanied by radial movement of the pin in the bearing.
The above valve makes it possible to prevent the shutter from being wedged against the wall of the duct when the shutter goes to the closed position without it being necessary to comply with any excessive dimensional constraint between the shutter and the part of the duct in which it moves.
This dimensional constraint is reduced thanks to the use of the play of the bearing(s), which constitutes an adjustment variable with regard to inaccuracies in the dimensions of the various components of the valve during manufacture thereof.
The shutter is preferably not directly in contact with the body when it is in the open position.
When it moves, the shutter may be in a single closed position, in which it comes into contact with the body. The valve may be a valve in the admission circuit of the internal combustion engine, in the exhaust circuit of the internal combustion engine, or in an exhaust gas recirculation loop enabling the latter gases to be re-injected into the admission side of the internal combustion engine. This recirculation loop may be a “low-pressure” loop or a “high-pressure” loop.
The valve is in particular a so-called “two-port” valve.
Alternatively, the valve may be a so-called “three-port” valve. The valve may then be at the inlet of the recirculation loop, that is to say at the place in the exhaust circuit at which the recirculation loop starts. The so-called “three-port” valve may alternatively be at the outlet of the recirculation loop, that is to say at the place in the admission circuit where the exhaust gases are re-injected into the admission side.
The valve may therefore be at most a three-port valve.
The closed position, in which the shutter blocks the duct, and the open position may each be an extreme position for the pivoting of the shutter. In other words, the pivoting of the shutter between the open position and the closed position defines the maximum amplitude of the movement in rotation of the shutter.
There is advantageously no flexible element of the valve between the shutter and the body when the shutter is in the closed position. Here “flexible” is used in contrast to “rigid”, the body and the shutter then being rigid.
A flexible element of this kind is a seal, for example. The shutter and the pin may be connected by a support extending along at least a portion of the pin. The pin and the shutter may be in different planes.
The valve therefore has a pin offset relative to the shutter, in contrast to valves in which the pin and the shutter are in the same plane.
Alternatively, the pin and the shutter may be in the same plane.
The body may have a sealing plane of the body coming into contact with the first and/or second contact area of the shutter when the shutter is in the closed position and the first and/or the second contact area of the shutter may be in a sealing plane of the shutter.
The first contact area of the shutter may be in a sealing plane of the shutter other than a plane intersecting the axis.
The second contact area of the shutter may be in another sealing plane of the shutter other than a plane intersecting the axis.
When the shutter is in the closed position, the sealing plane of the body and the sealing plane of the shutter have at least one point of contact. The radial play of the bearing(s) may distance a portion of the shutter from the sealing plane of the body when the shutter goes to the closed position.
The distance between the center of the housing and the sealing plane of the body may be greater than the distance between the center of the pin and the sealing plane of the shutter. This dimensional constraint, which is generally imposed, makes it possible to prevent the shutter from being wedged against the wall of the duct when the shutter goes to the closed position. If this constraint is complied with, no play in the bearing is necessary to prevent the shutter from being wedged against the wall of the duct. The second area of contact of the shutter against the body can make it possible to prevent excessive movement of the pin in the bearing and thus to prevent excessively large leakage sections existing when the shutter is in the closed position. This therefore reduces the use of the radial play available in the bearing(s), given that the movement of the shutter because this play to prevent wedging is then not necessary.
Alternatively, the distance between the center of the housing and the sealing plane of the body may be less than the distance between the center of the pin and the sealing plane of the shutter. This situation can arise even though an attempt has been made to comply with the above dimensional constraint, because of inaccuracies in the dimensions of the components of the valve during manufacture thereof. If no play of the bearing(s) is used, this situation leads to wedging of the shutter against the wall of the duct when the shutter goes to the closed position, which normally prevents the use of any such valve. Using the play in the bearing(s) makes it possible to revert to the previous situation in which there is no wedging.
Thus the invention can make it possible nevertheless to use valves in which, for reasons of inaccuracies in the dimensions of the components of the valve during manufacture thereof, the above dimensional constraint between the shutter and the wall of the body in which it moves are not complied with.
The play in the bearing(s) may be sized to be greater than or equal to a predefined overall inaccuracy for the shutter and the part of the duct in which the shutter moves, this predefined overall inaccuracy resulting in particular from the linear combination of predefined individual inaccuracy for each side of the shutter and the part of the duct in which the shutter moves. Each predefined overall inaccuracy is for example fixed as a function of feedback in respect of the technique used to manufacture the corresponding component of the valve.
The predefined overall inaccuracy may be obtained by adding the predefined individual inaccuracies for the following dimensions:
-
- distance between the center of the housing and the sealing plane of the body,
- distance between the center of the pin and the sealing plane of the shutter,
- thickness of the shutter,
- height of a groove in the duct, one part of the shutter in which the second area of contact is situated in the closed position moving in this groove when the shutter goes from the open position to the closed position.
In accordance with a first embodiment of the invention, the first and/or second contact area of the shutter forms a line contact with the body when the shutter is in the closed position.
Each contact area of the shutter may form a line contact with the body when the shutter is in the closed position.
In accordance with this first embodiment of the invention, only the first contact area of the shutter can come into contact with the sealing plane of the body when the shutter is in the closed position. The second contact area of the shutter may be in another plane of the shutter and come into contact with the body elsewhere than in the sealing plane of the body when the shutter is in the closed position. The sealing plane of the shutter and this other plane of the shutter may then be parts of opposite faces of the shutter, the latter in particular taking the form of a plate.
The shutter may have a rectangular shape in section, the first contact area and the second contact area being on opposite sides of the shutter.
Alternatively, the shutter may have a half-moon shape in section the diameter of which is extended by a rectangle and the first area of contact may be on the circle of the half-moon and the second contact area carried by the side of the rectangle opposite the side of the rectangle coinciding with the diameter of the half-moon.
When the part of the shutter carrying the second contact area in the closed position moves in a groove in the body and forming part of the duct, the second contact area can then contact the bottom of the groove formed by said other plane.
In accordance with a second embodiment of the invention, the first and/or second contact area of the shutter may form a plane contact with the sealing plane of the body when the shutter is in the closed position.
For example, each contact area of the shutter forms a plane contact with the sealing plane of the body when the shutter is in the closed position.
The first and second contact areas of the shutter may be in the sealing plane of the shutter and each of said contact areas of the shutter then contacts the sealing plane of the body when the shutter is in the closed position. The shutter may then be a self-centering shutter, by virtue of the fact that the contacts between the shutter and the body occur in a single plane when the shutter is in the closed position and radial play exists in the bearing(s). With such a valve, when the shutter is in the closed position, the contacts between the shutter and the body can enable immobilization of the pin without the latter being in contact with the bearing(s).
The sealing plane of the shutter may a plane other than a plane intersecting the pin.
In accordance with this second embodiment of the invention, the first contact area of the shutter may be carried by a first part of the shutter and be part of the upper face of said first part and the second contact area of the shutter may be carried by a second part of the shutter and be part of the lower face of said second part. In other words, in accordance with this second embodiment of the invention, the first and second contact areas may be parts of opposite faces of the shutter whilst being in the same plane.
Each of the first and second parts may be a separate part, said parts being rigidly coupled to each other to form the shutter. Each of these parts is a plate, for example. Said parts are in particular rigidly coupled to each other at the level of the sealing plane of the shutter.
In accordance with this second embodiment of the invention, the part of the duct in which the shutter moves may be formed in two parts of the body rigidly coupled to each other at the level of the sealing plane of the body. Part of the sealing plane of the body may be defined by the upper face of one of these parts of the body, which then comes into contact with the part of the lower face of the second part of the shutter forming the second contact area when the shutter is in the closed position whereas another part of the sealing plane of the body may be defined by the lower face of another part of the body which then comes into contact with the part of the upper face of the first part of the shutter forming the first contact area when the shutter is in the closed position.
In accordance with the second embodiment of the invention, the length of the second part of the shutter measured along the pin may be less than the length of the first part of the shutter measured along the pin. The shutter is then formed by two parts of different length and the length of the first part can be such that in the closed position no leakage occurs at the level of this first part and only the second part causes leaks.
The invention may be better understood by reading the following description of nonlimiting embodiments thereof and examining the appended drawings, in which:
There has been represented in
The valve 1 that is to be described is a valve used in an air circuit of an internal combustion engine, used for example to propel a motor vehicle.
The valve 1 includes a body 2, for example made from aluminum, steel, plastic or stainless steel, in which is formed a duct 3. This is for example an admission duct, an exhaust duct or a duct forming an exhaust gas recirculation (EGR) loop, which can be a high-pressure loop or a low-pressure loop. The body 2 of the valve may be made by assembling two parts 2a and 2b, these two parts being in contact on a plane P of which one wall defines a part of the duct 3, as emerges hereinafter. The plane P is referred to as the “sealing plane” of the body 2 hereinafter. The part 2b has not represented in
In the example considered gases that can reach a high temperature, for example up to 700° C., pass through the duct 3.
As represented in
In the
As emerges hereinafter, the shutter 5 has two areas 11 and 12 of contact with the body 2 when it is the closed position. The first contact area 11 is on a first side of the pin 7, that is to say a first side of the support 9 here and the second contact area 12 is on a second side of the pin 7, that is to say a second side of the support 9 here. The second contact area 12 is carried by a portion of the shutter moving in a groove 13 formed in the duct 3. Here the second contact area 12 comes into contact with the bottom of the groove 13.
The distance between the center of the housing 8 and the sealing plane P of the body 2 is designated “Dc”. In the example shown in
In the example shown in
In
In
As can be seen in
In this example the shutter comes into contact with two separate walls of the duct 3. In this first embodiment of the invention only the first contact area 11 is in the sealing plane P′ of the shutter 5 and in this embodiment only this first contact area 11 comes into contact with the sealing plane P of the body 2.
In this embodiment there is therefore only one area of contact between the sealing plane P of the body 2 and the sealing plane P′ of the shutter 5.
Here the second contact area 12 is in a plane parallel to the sealing plane P′ of the shutter 5 and defining the face of the shutter 5 opposite that formed by the sealing plane P′.
The play in the bearing(s) making it possible to prevent the shutter 5 from being wedged against the wall of the body 2 when the shutter 5 goes to the closed position is determined taking into account the inaccuracies in respect of the following dimensions, for example:
-
- distance Dv,
- distance Dc,
- thickness e of the shutter 5 in the second contact area 12,
- height h of the groove 13.
In this example the play in the bearings is chosen to prevent wedging of the shutter 5 in the following extreme cases because of the dimensional inaccuracies:
-
- (i) maximum Dc, minimum Dv, maximum h and minimum e, corresponding to potential interference at the top of the bearings,
- (ii) minimum Dc, maximum Dv, minimum h and maximum e, corresponding to potential interference at the bottom of the bearings.
Four dimensions may be taken into account for the distance Dv, i.e. four individual levels of inaccuracy to be defined:
-
- the straightness of the pin 7, for which an individual level of inaccuracy of 0.02 mm in respect of the diameter of the pin 7 is set, for example,
- the position of the driving flats on the pin 7, for which an individual level of inaccuracy of 0.1 mm is set, for example,
- the position of the driving flats on the pin 5, for which an individual level of inaccuracy of 0.04 mm is set, for example, and
- the position of the sealing plane P′ of the shutter 5, for which an individual level of inaccuracy of 0.04 mm is set, for example.
Two dimensions are to be taken into account for the distance Dc, i.e. two individual levels of inaccuracy to be defined:
-
- the position of the sealing plane P of the body 2, for which an individual level of inaccuracy of 0.1 mm is set, for example, and
- the coaxial relationship of the bearings, for which a level of inaccuracy of 0.04 mm in respect of the diameter of the bearings is set, for example.
There is therefore a variation of ±0.10 mm in Dv and ±0.07 mm in Dc.
In the extreme case (i), the compensation of play available in the upward direction must be at least (+0.07)−(−0.1)=0.17 mm in the example considered.
In the extreme case (ii), the compensation of play available in the downward direction must be at least (−0.07)−(+0.1)=−0.17 mm.
A predefined overall error margin of 0.34 mm is therefore obtained, as a result of which the bearings are sized so that each of them offers at least 0.34/2 mm, i.e. 0.17 mm, of radial play in this example.
The second contact area 12, on the side of the pin 7 opposite the side bearing the first contact area 11, makes it possible to prevent excessive radial movement of the pin 7 in the housing 8. The second contact area in fact comes to bear against the bottom of the groove 13, preventing further movement of the pin 7 in the bearing because of the closing torque applied by the valve actuator. This therefore prevents serious leaks when the shutter 5 is in the closed position because of this movement linked to the existence of the radial play in the bearings.
In accordance with this first embodiment of the invention, when the shutter is in the closed position the shutter 5 forms a line contact with the body 2 in the first contact area 11 and in the second contact area 12.
The embodiments shown
In
A valve 1 in accordance with a second embodiment of the invention is described next with reference to
In the embodiment represented the plate 30 is nearer the pin 7 than the plate 31 and here the plate 30 is connected to the support 9.
Here the upper face of the shutter 5 is defined by the portion of the upper face 32 of the plate 30 not facing the plate 31 and by the upper face of the plate 31 and the lower face of the shutter 5 is defined by the lower face of the plate 30 and by the portion of the lower face 33 of the plate 31 not facing the plate 30.
Still in this embodiment, and as can be seen in
In accordance with this second embodiment of the invention, the two parts 2a and 2b of the body are rigidly coupled to each other at the level of the sealing plane P of the body 2.
In
As can be seen in
For example, the play in the bearing(s) for preventing the shutter 5 from being wedged against the wall of the body 2 when the shutter 5 goes to the closed position is determined in accordance with this second embodiment of the invention by taking into account the inaccuracies in respect of the following dimensions:
-
- distance Dv, and
- distance Dc.
In this embodiment the play in the bearings is chosen so that it prevents wedging of the shutter 5 in the following extreme cases resulting from dimensional inaccuracies:
-
- (i) maximum Dc, minimum Dv, corresponding to potential interference at the top of the bearings,
- (ii) minimum Dc, maximum Dv, corresponding to potential interference at the bottom of the bearings.
Four dimensions are to be taken into account for the distance Dv, i.e. four individual levels of inaccuracy to be defined:
-
- the straightness of the axis 7, for which an individual level of inaccuracy of 0.02 mm in respect of the diameter of the pin 7 is set, for example,
- the position of the driving flats on the pin 7, for which an individual level of inaccuracy of 0.1 mm is set, for example,
- the position of the driving flats on the shutter 5, for which an individual level of inaccuracy of 0.04 mm is set, for example, and
- the position of the sealing plane P′ of the shutter 5, for which an individual level of inaccuracy of 0.04 mm is set, for example.
Two dimensions are to be taken into account for the distance Dc, i.e. two individual levels of inaccuracy to be defined:
-
- the position of the sealing plane P of the body 2, for which an individual level of inaccuracy of 0.1 mm is set, for example, and
- the coaxial relationship of the bearings, for which a level of inaccuracy of 0.04 mm in respect of the diameter of the bearings is set, for example.
There is therefore a variation of ±0.1 mm in Dv and ±0.07 mm in Dc.
In the extreme case (i), the compensation of play available in the upward direction must be at least (+0.07)−(−0.1)=0.17 mm in the example considered.
In the extreme case (ii), the compensation of play available in the downward direction must be at least (−0.07)−(+0.1)=−0.17 mm.
There is therefore obtained a predefined overall error margin of 0.34 mm, which means that the bearings are sized so that each of them offers at least 0.34/2 mm, i.e. 0.17 mm, of radial play in this example.
Although the second embodiment of the invention described with references to
The invention is not limited to the embodiments that have just been described.
Unless otherwise specified, the expression “including a” must be understood as synonymous with the expression “including at least one”.
Claims
1. A valve for an internal combustion engine, comprising:
- a body including: a housing in which is disposed at least one bearing and a duct adapted to have a fluid pass through it, and a shutter mounted to pivot in the body by means of a pin received with radial play in the bearing, the shutter (5) pivoting between: an open position, and a closed position in which the shutter comes into contact with the body in a first contact area of the shutter on a first side of the pin and in a second contact area of the shutter on a second side of the pin opposite said first side, the passage of the shutter from the open position to the closed position being accompanied by radial movement of the pin in the bearing.
2. The valve as claimed in claim 1, wherein the valve lacks any flexible element disposed between the shutter and the body when the shutter is in the closed position.
3. The valve as claimed in claim 1, wherein the shutter and the pin are connected by a support extending along at least a portion of the pin.
4. The valve as claimed in claim 1, the body having a sealing plane of the body coming into contact with the first contact area and/or the second contact area of the shutter when the shutter in the closed position and the first contact area and/or the second contact area of the shutter being in a sealing plane of the shutter.
5. The valve as claimed in claim 4, wherein the distance between the center of the housing and the sealing plane of the body is greater than the distance between the center of the pin and the sealing plane of the shutter.
6. The valve as claimed in claim 4, wherein the distance between the center of the housing and the sealing plane of the body is less than the distance between the center of the pin and sealing plane of the shutter.
7. The valve as claimed in claim 1, wherein the first contact area and/or the second contact area of the shutter form a line contact with the body when the shutter is in the closed position.
8. The valve as claimed in claim 7, wherein the shutter has a rectangular shape and the first contact area and the second contact area being on opposite sides of the shutter.
9. The valve as claimed in claim 7, wherein only the first contact area of the shutter is in the sealing plane of the shutter, the second contact area of the shutter being in another plane of the shutter.
10. The valve as claimed in claim 9, the sealing plane of the shutter and said other plane of the shutter being on opposite faces of the shutter.
11. The valve as claimed in claim 1, wherein the first contact area and/or the second contact area of the shutter form a plane contact with the sealing plane of the body when the shutter is in the closed position.
12. The valve according to claim 11, wherein the first contact area and the second contact area of the shutter are in the sealing plane of the shutter and each of said contact areas of the shutter contacts the sealing plane of the body when the shutter is in the closed position.
13. The valve as claimed in claim 11, the first contact area of the shutter being on a first part of the shutter and on the upper face of said first part, the second contact area of the shutter being on a second part of the shutter and on the lower face of said second part.
14. The valve as claimed in claim 13, wherein the first part and the second part are rigidly coupled to each other to form the shutter in the sealing plane of the shutter.
15. The valve as claimed in claim 13, wherein the length of the second part of the shutter measured along the pin is less than the length of the first part of the shutter measured along the pin.
16. The valve as claimed in claim 4, the sealing plane of the shutter being a plane other than a plane intersecting the pin.
17. The valve as claimed in claim 1, wherein the valve is a three-port valve, and each of the open and closed positions comprise an extreme position for the pivoting of the shutter.
Type: Application
Filed: Oct 7, 2013
Publication Date: Oct 1, 2015
Applicant: Valeo Systemes de Controle Moteur (Cergy Saint Christophe)
Inventors: Grégory Hodebourg (Sartrouville), Nicolas Martin (Maisonslafitte), David Cravo (Osny)
Application Number: 14/434,506