REVERSIBLE CONNECTION DEVICE AND SYSTEM
A reversible connection system for joining two or more surfaces provides a level, dimensionally stable surface. The modules are sturdy and can be connected through a cam locking device and dowels. The legs are capable of being folded for ease of storage and transport.
This application claims priority to U.S. Provisional Application 61/694,660 filed Aug. 29, 2012, herein incorporated by reference.
BACKGROUNDReversible joining of various pieces of furniture, e.g., tables, has been accomplished by mechanisms or devices including at least slide locks, clamps, and dowels. A challenge to reversible furniture joining is speed of assembly and precision.
Dowels have been used in the model train area field for alignment of the modules to each other and maintaining that alignment from assembly to assembly. In these instances, track joiners have been required for a train to run smoothly over the joint between two sections. Generally, there has not been a means of stability tied to the module itself. This allows movement between sections. Modules are usually pulled together with bolts or clamps with very low fit tolerance.
Model railroad scales include from smallest to largest, Z, N, TT, HOn3, HO, OO, S, On30, O, G. The scale represents the ratio of the model to life-size. Z is 1:220 scale; N is 1:160 scale; TT is 1:120; HOn3 and HO are 1:87.1 scale; OO is 1:76.2; S is 1:64; 0 and On30 (O scale narrow gauge) are 1:48 scale; and G scale is 1:22.5 to 1:29 scale. Gauge represents the distance between the rails. Track gauge is usually 48 inch 8½ inches. HOn3 is HO scale, narrow gauge, 36 inches between the rails.
A reversible mechanism for joining furniture that is quick, sturdy, and provides a flush surface is greatly needed. In the model railroad area, a mechanism or system is needed that offers the above and does not require track joiners.
SUMMARYAn embodiment of the disclosure discloses a system for the reversible connection of components comprising a male dowel connection present in a surface of a first component; a female dowel connection present in an opposing surface of a second capable of receiving the male dowel connection; a cam locking device present in a surface of the first component; and a cam locking device receiver present in a surface of the second component capable of receiving the cam locking device; wherein the surfaces abut when the cam locking device is received by the cam locking device receiver. In an embodiment, the system can further comprise at least two side rails. In an embodiment, the first component is a male module and the second component is a female module. In another embodiment, the cam locking device is located on an end piece. In a further embodiment, the cam locking device receiver is located on an end piece. In an embodiment, the reversible connection of components is located between two baseboard modules for a model railroad.
Another embodiment of the disclosure discloses a reversibly connected surface comprising a first table top; a second table top; a male dowel connection present in a surface of the first table top; a female dowel connection present in an opposing surface of the second table top capable of receiving the male dowel connection; a cam locking device present in a surface of the first table top; and a cam locking device receiver present in a surface of the second table top capable of receiving the cam locking device; wherein the surfaces abut when the cam locking device is received by the cam locking device receiver. In an embodiment, the system can further comprise at least two legs connected below the table top. In another embodiment, the legs are capable of being folded towards the bottom of the table top. In an embodiment, the reversibly connected surface can further comprise a road case allowing insertion within the road case of at least one reversibly connected surface. In a further embodiment, the first table top and second table top are comprised of wood. In an embodiment, the first table top and second table top are comprised of Baltic birch plywood. In an embodiment, the reversibly connected surface can further comprise side rails. In an embodiment, the reversibly connected surface comprises at least two side rails. In an embodiment, the cam locking device is located on an end piece. In another embodiment, the end piece is comprised of German beech wood. In an embodiment, the cam locking device receiver is located on an end piece. In an embodiment, the reversibly connected surface can further comprise comprising an alignment tool possessing a cylindrical hole capable of sliding over the male dowel.
Another embodiment of the disclosure discloses a kit comprising the reversibly connected surface of a reversibly connected surface comprising a first table top; a second table top; a male dowel connection present in a surface of the first table top; a female dowel connection present in an opposing surface of the second table top capable of receiving the male dowel connection; a cam locking device present in a surface of the first table top; and a cam locking device receiver present in a surface of the second table top capable of receiving the cam locking device; wherein the surfaces abut when the cam locking device is received by the cam locking device receiver.
A further embodiment of the disclosure discloses a method of manufacture of reversibly connectable components comprising obtaining at least two dowels; drilling a hole in which to insert a dowel in the surface of a first component; inserting a dowel in the surface of a first component; drilling a hole in the surface of the second component; installing a cam locking device in a milled rabbet of the first component; installing a cam locking device receiver in a milled rabbet of the second component; inserting the dowel protruding from the surface of the first component into the hole in the surface of the second component; and using a tool to cause the cam locking device to be received by the cam locking device receiver.
In order that the manner in which the above-recited and other enhancements and objects of the disclosure are obtained, a more particular description of the disclosure briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the disclosure and are therefore not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through the use of the accompanying drawings in which:
The particulars shown herein are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present disclosure only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of various embodiments of the disclosure. In this regard, no attempt is made to show structural details of the disclosure in more detail than is necessary for the fundamental understanding of the disclosure, the description taken with the drawings making apparent to those skilled in the art how the several forms of the disclosure can be embodied in practice.
The following definitions and explanations are meant and intended to be controlling in any future construction unless clearly and unambiguously modified in the following examples or when application of the meaning renders any construction meaningless or essentially meaningless. In cases where the construction of the term would render it meaningless or essentially meaningless, the definition should be taken from Webster's Dictionary 3rd Edition.
As used herein the term, “abut” means and refers to touching along a border.
The system can be used for among other uses, hobbyist tables, model railroads, miniature gaming, dioramas, office furniture, conference tables, trade show tables, camping tables, dining room tables, children's play tables, children's beds, cots, and set design for theaters.
In an embodiment, the tables of the connection system use a concealed cam locking device and large dowel pins. The tables utilizing the connection system are dimensionally stable, i.e., the tables have the ability to maintain their original dimensions throughout use.
In an embodiment, the dimensions of the top of the modules can range from 12 inches to 59 inches. In an embodiment, modules are 24 inch by 24 inch. In an embodiment, modules are 24 inch by 48 inch. In another embodiment, the modules are 48 inch by 48 inch. In an embodiment, the top of the modules is 24, 36, or 48 inches in length and 12, 18, 24, or 30 inches in width. In an embodiment, different sizes and shapes of modules can be connected.
In an embodiment, the hard bed 114 of the modules can be made out of plywood. In an embodiment, the wood forming the bottom panel of the module is Baltic birch plywood. In an embodiment, the side rails can be made out of German beech. In an embodiment, the wood is not susceptible to warping. In an embodiment, the road case 800 is made out of hard ash. In an embodiment, any wood that is not susceptible to warping can be used to construct the module.
In an embodiment, the material in the soft bed 522 or top center of the modules is blue foam. In an embodiment, the blue foam material fits in the top in a depressed area on the top of the module. The foam allows the tables to be lighter. In an embodiment, the top of the table can be wood. The blue foam provides a suitable surface upon which to model. In various embodiments, a material selected from the group consisting of foam board, depron foam, blue foam (extruded polystyrene), pink foam (extruded polystyrene), and Styrofoam was used for the soft bed 522.
In an embodiment, the shape of the modules can be rectangular, square, octagonal, or other polygon. Modules of varying shapes and sizes can be joined together using the connection system of dowels, rabbets, and rotary locks. In an embodiment, a module can be capable of separating to provide ease of transport.
In an embodiment, the dowels are capable of being inserted into a ⅝ inch hole. In an embodiment, the slot for the cam locking device is milled into the module end piece.
In an embodiment, the length of the legs can be 6 inches to 36 inches. In another embodiment, the length of the legs is 34½ inches.
In an embodiment, covers can be placed in front of the rotary lock housing for aesthetic reasons. In an embodiment, a rabbet may be cut into the wood and a removable cover placed in the rabbet until such time as a rotary lock is to be installed. In an embodiment, rabbets can be cut into the side rails and module end pieces to be assembled into a module. In another embodiment, rabbets are not cut into the side rails.
In an embodiment, the modules may include a pegged base board for toy building bricks on top of the hard bed. Toy building brick structures can be built on top of the pegged base board. The portability and reversibly connectable modules provide for a toy building brick table that can be assembled in various layouts and easily moved from location to location. The legs of the modules can vary in height depending upon the application. The legs can be folded under the module and placed in a road case. In an embodiment, a road case can hold four to six tables. In an embodiment, another road case can hold the toy building bricks. In an embodiment, the toy building bricks can be stored in a sieve-type container to enable disinfecting of the toy building blocks between uses. In an embodiment, the modules with the pegged base boards, toy building bricks, road cases, and sieve containers can be sold as a kit.
In an embodiment, the modules can slide into a wheeled road case for travel or storage. The legs on the underside of the module lock in the extended or folded position. The module can be slid into the road case when the legs are in the folded position. In the extended position, the legs lock in place to provide a table surface. In an embodiment, the first module set up requires four legs. In an embodiment, further tables having only two legs can be set up in conjunction with the first module.
In an embodiment, the modules and road case can be finished as furniture. In an embodiment, the modules and road cases can be mass produced or custom made.
In an embodiment, the modules can be used for conference tables. In an embodiment, a hard surface would be present in place of the soft bed. In an embodiment, the joining of additional 2 legged modules to a 4 legged module directly or indirectly to the 4 legged module eliminates the problem of two sets of legs next to each other.
In an embodiment, pre-existing conference tables can be modified to comprise a dowel and cam connection. In an embodiment, the existing table is a conference table. In another embodiment, conference tables can be made with dowel and cam connections.
In an embodiment, skirting may be placed around the base of the modules. In an embodiment, the skirting can be a wood laminate. In an embodiment, the laminate can be up to 48 inches. In an embodiment, four portions of laminate can be used in forming a circle track.
The system is capable of sustaining considerable weight. In an embodiment, a 24 inch by 48 inch module can hold at least 50 pounds distributed. In another embodiment, a 24 inch by 48 inch module can hold at least 100 pounds distributed.
In an embodiment, the system is customizable. In an embodiment, a polygonal module connects a 24 inch by 48 inch module with one of the four sides of the octagon that are shorter in length than the other four sides. In an embodiment, all eight sides of the octagon are the same length.
In an embodiment, modules could be used by modelers of all kinds and architects. In an embodiment, the modules provide a space for the construction of models of buildings. The architect could work on the buildings on each module separately or together, separate the modules for travel, and connect the modules together when needed for a presentation.
In an embodiment, the modules can be used as toddler beds or cots for camping. Multiple rectangular modules can be connected together to form a bed. Legs can be of the appropriate height for a bed. The ability to disconnect the portions of the cot allows for easy transport in a vehicle or storage in a closet.
In an embodiment, the modules can be used for trade show booths as part of a portable, easily assembled display. The road cases can be stored underneath the modules allowing for maximum free space in the trade show booth. The modules can be individually wired and merely need to be connected to a power source to provide an energy source for need equipment.
In an embodiment, office furniture can be made or modified to comprise a dowel and cam connection. The mechanism of releasable connection allows for versatility of office furniture configuration.
In an embodiment, the dowel and cam connection can be used for a reversible connection for theater sets. The connection holds the set firmly together and the sets can be separated and stored when they are no longer needed.
The optional lip on the sides of the table top allows for insertion of a foam inset. The foam inset can be used as a platform for placing terrain, track, and scenery. The modules are suitable for use model railroads, miniature gaming, dioramas, and any use for which a sturdy, reversibly connected base is needed. The modules are also suitable for scale models of towns or landmarks.
The modules provide tables that are strong and dimensionally stable. In an embodiment, the joined tables are level.
ExampleExamples and methods of use are described herein as a basis for teaching one skilled in the art to employ the disclosure in any appropriate manner. These examples disclosed herein are not to be interpreted as limiting.
An embodiment of the disclosure is a system that allows for the precise alignment of various application modules for the construction of model railroad layouts. Lateral or vertical movement between the modules damages or destroys the track sections between the modules. The use of alignment dowels combined with a cam locking device integral to the module prevents movement between modules tremendously reduces or eliminates damage from lateral or vertical movement.
The mating pieces are precisely milled and aligned by dowel pins drawn together by means of a cam locking device. The system allows for the easy disassembly and reassembly of modular model railroad layouts without the usual need of joiner rails between modules.
In an embodiment, the disclosure includes but is not limited to a cam locking device 102; male dowel connections 104; male module end piece (“male MEP”) 108; female module end piece (“Female MEP”) 110; side rails 108; hard bed 114; and a soft bed 116.
Each standard run module piece consists of two side rails 108 held together with a male and female module end piece 112, 110. The male MEP 112 and female MEP 110 are made to join with a high degree of precision. The male dowel connections 104 are used for alignment and a cam locking device 102, 120 is used for joining pressure. The modeling bed (the area between the previously mentioned parts) 118 is attached via gluing and fitting in mortised and rabbeted areas of the male MEP 112, female MEP 110, and side rails 108.
The standard run module can be used alone for “Z Scale” coffee table modeling or can be joined together for whatever size layout you desire in any scale. If the layout is set up to NMRA (National Model Railroad Association) standards, it is possible for the modules to be assembled in different configurations. The high tolerance fit of the modules allow the topside to be flush with each other regardless of the order they are assembled and fastened together with an integral cam lock to secure them.
The Module End Pieces (MEPs) 112, 110 are milled to a 1⅜ inches height×3 inches width×22½ inches length stock. A slot for the male cam locking device 102 is milled into the 1⅜ inches edge as well as a ⅝ inch hole 106 for the male dowel connections 104. In an embodiment, the spacing of the male dowel connections 104 is from the center. In an embodiment, the dowel connections will be 8 inches apart center to center on a 12 inch wide module. The holes 106 are centered in the edge of the stock.
The female Module End Piece (MEP) 110 is made from the same dimensioned stock and a slot is milled for the female cam lock piece 120 and ⅝ inch holes 106 are bored to accept the dowels from the male pieces at 3 inches from the edges. The side rails 108 are laminated material that is 2⅜ height, ¾ width and 47¾ inches long. The side rails 108 are then attached to the male MEP 112 and female MEP 110.
The modular system allows for the rapid setup and teardown of portable model railroads. By the use of integral alignment dowels including male dowel connections 104 and female dowel connections 106 and cam locking devices 102, 120, the need to carry loose fastening pieces is eliminated. With integrated legs 210, the layout can be set up by one person and eliminates the need to carry leg sections. In an embodiment, the reversibly connectable system may be used for a model railroad holiday display in a lobby, restaurant, department store, or home.
In an embodiment, a locking hinge system 1032 is used to folding legs in a tight pattern. In an embodiment, the leg length is 34½ inches resulting in a standard module height of 36 inches. In an embodiment, the legs 1010 are made from beech wood, a durable hard wood that resist warping.
The male MEP 112 and female MEP 110 are rabbeted or mortised depending on the design and the side rails 108 are mortised to accept the hard bed material 114. These parts are assembled in an assembly jig to maintain specs and tolerances. The soft or modeling bed can be made of different materials.
The male MEP 112, female MEP 110, and side rails 108 are milled to a high dimension tolerance enabling the modules to conform to standards. The integral leg assembly is optional as the units may be placed flat on the floor or sawhorses or other support devices.
The use of alignment dowels including male dowel connections 104 and female dowel connections 106 combined with a cam locking device 102, 120 integral to the module prevents movement between modules therefore tremendously reducing or eliminating damage from lateral or vertical movement. The modules are lined up with their proper mating ends and the locking wrench is inserted into the cam locking device hole. The pieces are pushed together by hand as much as possible and the cam lock is turned to close the distance between the modules.
Other modules in the design include a breakout module allowing modules to be attached perpendicularly. An end module allows the attachment of modules running side by side. Left and Right hand modules allow left and right hand turns. End caps allow joining of parallel runs. Angle modules allow for 22.5 and 45 degree deviations. Custom modules allow a combination of configurations using the same module.
A number of embodiments have been described. Nevertheless it will be understood that various modifications can be made without departing from the spirit and scope of the disclosure. Accordingly, other embodiments are included as part of the disclosure and can be encompassed by the attached claims. Furthermore, the foregoing description of various embodiments does not necessarily imply exclusion. For example, “some” embodiments, “exemplary” embodiments, or “other” embodiments can include all or part of “some,” “other,” and “further” embodiments within the scope of this disclosure.
All of the compositions and methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the compositions and methods of this disclosure have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations can be applied to the compositions and methods and in the steps or in the sequence of steps of the methods described herein without departing from the concept, spirit and scope of the disclosure. More specifically, it will be apparent that certain agents which are both chemically and physiologically related can be substituted for the agents described herein while the same or similar results would be achieved. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the disclosure as defined by the appended claims.
Claims
1. A system for the reversible connection of components comprising
- a male dowel connection present in a surface of a first component;
- a female dowel connection present in an opposing surface of a second capable of receiving the male dowel connection;
- a cam locking device present in a surface of the first component; and
- a cam locking device receiver present in a surface of the second component capable of receiving the cam locking device;
- wherein the surfaces abut when the cam locking device is received by the cam locking device receiver.
2. The system of claim 1 further comprising at least two side rails.
3. The system of claim 1 wherein the first component is a male module and the second component is a female module.
4. The system of claim 1 wherein the cam locking device is located on an end piece.
5. The system of claim 1 wherein the cam locking device receiver is located on an end piece.
6. The system of claim 1 wherein the reversible connection of components is located between two baseboard modules for a model railroad.
7. A reversibly connected surface comprising
- a first table top;
- a second table top;
- a male dowel connection present in a surface of the first table top;
- a female dowel connection present in an opposing surface of the second table top capable of receiving the male dowel connection;
- a cam locking device present in a surface of the first table top; and
- a cam locking device receiver present in a surface of the second table top capable of receiving the cam locking device;
- wherein the surfaces abut when the cam locking device is received by the cam locking device receiver.
8. The reversibly connected surface of claim 7 further comprising at least two legs connected below the table top.
9. The reversibly connected surface of claim 8 wherein the legs are capable of being folded towards the bottom of the table top.
10. The reversibly connected surface of claim 7 further comprising a road case allowing insertion within the road case of at least one reversibly connected surface.
11. The reversibly connected surface of claim 7 wherein the first table top and second table top are comprised of wood.
12. The reversibly connected surface of claim 11, where the first table top and second table top are comprised of Baltic birch plywood.
13. The reversibly connected surface of claim 7 further comprising side rails.
14. The reversibly connected surface of claim 13 further comprising at least two side rails.
15. The reversibly connected surface of claim 7 wherein the cam locking device is located on an end piece.
16. The reversibly connected surface of claim 15 wherein the end piece is comprised of German beech wood.
17. The reversibly connected surface of claim 7 wherein the cam locking device receiver is located on an end piece.
18. The reversibly connected surfaces of claim 7 further comprising an alignment tool possessing a cylindrical hole capable of sliding over the male dowel.
19. A kit comprising the reversibly connected surface of claim 7.
20. A method of manufacture of reversibly connectable components comprising
- obtaining at least two dowels;
- drilling a hole in which to insert a dowel in the surface of a first component;
- inserting a dowel in the surface of a first component;
- drilling a hole in the surface of the second component;
- installing a cam locking device in a milled rabbet of the first component;
- installing a cam locking device receiver in a milled rabbet of the second component;
- inserting the dowel protruding from the surface of the first component into the hole in the surface of the second component; and
- using a tool to cause the cam locking device to be received by the cam locking device receiver.
Type: Application
Filed: Aug 29, 2013
Publication Date: Nov 12, 2015
Applicant: Kam Konnect, LLC (Seabrook, TX)
Inventor: Benjamin Brian Meadows (Orange, TX)
Application Number: 14/634,258