Tool For Tightening Strapping
A clamping device is mounted to the pusher tensioner to clamp a portion of strapping to be applied to a load during tensioning of an opposite end of the strapping. In one example, the clamping device includes a clamping plate mounted to define a clamping space between the clamping plate and a portion of the pusher tensioner. A metal seal having a pusher sealer configuration with serrations on inner surfaces of the metal seal can be used with the tool to secure plastic strapping.
This application claims the benefit of U.S. provisional patent application No. 62/113,012 filed Feb. 6, 2015, and U.S. provisional patent application No. 61/990,494 filed May 8, 2014, both of which are incorporated by reference herein in their entireties.
TECHNICAL FIELDThe invention relates generally to the packaging industry and, more specifically, to tools for tightening strapping around a secured object.
BACKGROUNDMetal seals, both smooth and serrated, are known and used for securing strapping around an object, for example, for securing an object to a pallet for shipping. The strapping is typically a flat metal or plastic strap less than an inch wide. The seal is typically a metal seal that is crimped around two ends of the strap, in effect tying the two ends together in securing the strap to an object. Various tools are known for tightening the strapping around the object to be secured. In one example, a tool known as the pusher tensioner attaches to and pulls a free end of the strapping while an end of the tool holds and pushes the seal along the pulled strapping. A separate crimping tool pinches the metal seal to crimp the seal around the strapping to securely attach the two ends of the strapping to each other.
When used with metal strapping, such pusher tensioner tools are effective because a second end of the strapping not pulled by the tool can be bent back over the metal seal sufficiently holding that end of the strapping in place while tightening and sealing the other end of the strapping around the object. Plastic strapping, such as polyester strapping, is generally considered safer and less expensive such that it has taken over a lot of the market where steel strapping was used. Plastic strapping, however, has not replaced steel strapping in the round bundling market, for example, for tubing, because the second end of the plastic strapping slips through the metal seal when the pusher tensioner tightens the first end.
SUMMARYGenerally speaking and pursuant to these various embodiments, a clamping device is mounted to the pusher tensioner. The clamping device clamps a clamped portion of the strapping between ends of the strapping to be sealed by the metal seal. Although other clamping devices are possible, in one example, the clamping device includes a clamping plate mounted to define a clamping space between the clamping plate and a portion of the pusher tensioner. At least one of the clamping plate and the portion of the pusher tensioner defines at least one groove facing the clamping space. A ball bearing in the groove engages the clamped portion of the strapping by pinching the clamped portion of the strapping between the ball bearing and the surface opposite the groove. The groove may be sloped to have a declining depth in a direction of shifting of the clamped portion of the strapping during tightening of the strapping such that the shifting of the strapping forces the ball bearing into a portion of the groove having the declining depth thereby tightening the clamping effect on the strapping.
In another example clamping device, a clamping member is mounted relative to the clamping space and configured to move between a first position and a second position. The the first position, the clamping member allows room to place a portion of the strapping in the clamping space. In the second position, the clamping member clamps the strapping in the clamping space to prevent movement of the strapping relative to the clamping space. An actuator moves the rotatable clamping member between the first position and the second position in response to actuation of the actuator. The clamping member can come in a variety of forms. In one, the member is a rod that rotates about its longitudinal axis, and rotation of the rod rotates an engaging surface disposed on the rod into the clamping space to clamp the strapping. The engaging surface may be a flat portion of the rod such that one end of the flat portion rotates with the rod to engage the strapping.
So configured, the plastic strapping is held in place during the tightening process, which allows use of the generally cheaper and safer plastic strapping in round bundling applications. With a tool that can hold plastic strapping in place while tightening the strapping, a metal seal having a pusher sealer configuration can be used with the plastic strapping if it has serrations on inner surfaces of the metal seal. These and other benefits may become clearer upon making a thorough review and study of the following detailed description.
The above needs are at least partially met through provision of the tool for tightening strapping described in the following detailed description, particularly when studied in conjunction with the drawings, wherein:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and/or relative positioning of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various embodiments of the present invention. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments. It will further be appreciated that certain actions and/or steps may be described or depicted in a particular order of occurrence while those skilled in the art will understand that such specificity with respect to sequence is not actually required. It will also be understood that the terms and expressions used herein have the ordinary technical meaning as is accorded to such terms and expressions by persons skilled in the technical field as set forth above except where different specific meanings have otherwise been set forth herein.
DETAILED DESCRIPTIONReferring now to the drawings and, in particular to
A pusher tensioner 200 tensions the free end 104 of the strapping 102. In the illustrated example, the pusher tensioner 200 includes a body 202 and a toothed wheel 204 pivotally mounted in relation to the body 202. A lever 206 is connected to rotate the toothed wheel 204 in response to the lever's 206 being moved in a first direction relative to the body 202 and to not rotate the toothed wheel 204 in response to the lever's 206 being moved in a second direction relative to the body 202, where the first direction is different from the second direction. A first receiving plate 210 and a second receiving plate 212 are mounted to the body 202 in a spaced relationship to define a space 214 between the first receiving plate 210 and the second receiving plate 212 sized to guide the strapping 102 from a first end 220 of the first receiving plate 210 and the second receiving plate 212 to a second end 222 of the first receiving plate 210 and the second receiving plate 212. The second end 222 of the first receiving plate 210 and the second receiving plate 212 is disposed opposite from the first end 220 of the first receiving plate 210 and the second receiving plate 212 and spaced relative to the toothed wheel 204 to guide the free end 104 of the strapping 102 to the toothed wheel 204. As illustrated in
A clamping device mounts to the pusher tensioner 200 to clamp a clamped portion 116 of the strapping 102 between ends of the strapping 102 to be sealed at the sealing point 111 adjacent to the object 110. Although any of a variety of clamping devices can be used, in the illustrated example, the clamping device includes a clamping plate 250 mounted to define a clamping space 254 between the clamping plate 250 and a portion 262 of the pusher tensioner 200. In the illustrated example, this portion 262 of the pusher tensioner 200 is an outside surface of the second receiving plate 212. Optionally, a portion of the clamping plate 250 at the first end 220 of the pusher tensioner 200 is tapered to facilitate engagement of the strapping and the object during tensioning.
Referring to
Another example clamping device will be described with reference to
The clamping device of this example mounts to the pusher tensioner 600 to clamp a clamped portion 116 of the strapping between ends of the strapping to be sealed at the sealing point adjacent to the object. In example of
A clamping member 670 is mounted relative to the clamping space 654 and moves between a first position illustrated in
In one approach, the clamping member 670 is a rod mounted to rotate in response to actuation of the actuator 672. The rod extends across the clamping space 654 and thus the strapping 116 and defines an engaging surface 674 disposed on the rod so as to rotate into the clamping space 654 to engage the strapping 116 when the rod moves to the second position. The rod is rounded about a portion 676 of its circumference, and the engaging surface 674 is defined by a generally flat portion 678 of another part of the rod's circumference. In other approaches, the engaging surface can be a nub or other extension from the rod that can rotate into and out of the clamping space with rotation of the rod. Referring again to
So configured, plastic strapping can be securely held in place while tightening the strapping around an object and maintain the tension until the metal seal is crimped to seal the strapping to the object. The clamping plate provides a spacing between the metal seal and the object sufficient to allow a crimping tool to crimp the metal seal thereby securing the strapping. Accordingly, plastic strapping can be used to secure round objects instead of metal strapping.
In a further aspect, where the tool can hold plastic strapping during tightening, a metal seal having a pusher sealer configuration can be used with serrations on inner surfaces of the metal seal. As known in the art, serrated seals have a long flange and a short flange to facilitate engagement of the plastic strapping by the serrations on the long flange. These serrated metal seals having one extended flange and a short flange, however, cannot be used with pusher tools with their configuration. When using a pusher tool/tensioning device as that described herein, the tensioning device can engage a metal seal having a pusher sealer configuration with serrations on inner surfaces of the metal seal to crimp the metal seal to clamp plastic strapping.
An example metal seal having a pusher sealer configuration with serrations is illustrated in
Those skilled in the art will recognize that a wide variety of modifications, alterations, and combinations can be made with respect to the above described embodiments without departing from the scope of the invention. For instance, other mechanical configurations for moving into and out of the clamping space to clamp the strapping are possible. Another example is having gripper foot 1070 such as the example illustrated in
Claims
1. An apparatus for securing plastic or metal strapping around an object, wherein the strapping is secured to itself around the object at a sealing point and the strapping has a free end extending past the sealing point and not connected at the sealing point, the apparatus comprising:
- a pusher tensioner configured to tension the free end of the strapping;
- a clamping device mounted to the pusher tensioner and configured to clamp a clamped portion of the strapping between ends of the strapping to be sealed at the sealing point adjacent to the object.
2. The apparatus of claim 1 wherein the clamping device comprises a clamping plate mounted to define a clamping space between the clamping plate and a portion of the pusher tensioner,
- wherein at least one of the clamping plate and the portion of the pusher tensioner defines at least one groove facing the clamping space,
- wherein the at least one groove is sized to receive a ball bearing having a width larger than the groove's depth and larger than the clamping space such that the ball bearing is spaced from a surface opposite the groove to engage the clamped portion of the strapping.
3. The apparatus of claim 2 wherein the groove is sloped to have a declining depth in a direction of shifting of the clamped portion of the strapping during tightening of the strapping such that the shifting of the clamped portion of the strapping forces the ball bearing into a portion of the groove having the declining depth to pinch the clamped portion of the strapping between the ball bearing and the surface opposite the groove.
4. The apparatus of claim 1 wherein the pusher tensioner comprises:
- a body;
- a toothed wheel pivotally mounted in relation to the body;
- a lever connected to rotate the toothed wheel in response to the lever's being moved in a first direction relative to the body and to not rotate the toothed wheel in response to the lever's being moved in a second direction relative to the body, the first direction being different from the second direction;
- a first receiving plate and a second receiving plate mounted to the body in a spaced relationship to define a space between the first receiving plate and the second receiving plate sized to guide the strapping from a first end of the first receiving plate and the second receiving plate to a second end of the first receiving plate and the second receiving plate, wherein the second end of the first receiving plate and the second receiving plate being opposite from the first end of the first receiving plate and the second receiving plate and spaced relative to the toothed wheel to guide the free end of the strapping to the toothed wheel.
5. The apparatus of claim 4 wherein the clamping device comprises a third plate mounted to define a clamping space between the third plate and the second receiving plate,
- wherein at least one of the third plate and the second receiving plate defines at least one groove facing the clamping space,
- wherein the at least one groove is sized to receive a ball bearing having a width larger than the groove's depth and larger than the clamping space such that the ball bearing is spaced from a surface opposite the groove to engage the clamped portion of the strapping.
6. The apparatus of claim 5 wherein the groove is sloped to have a declining depth in a direction of shifting of the clamped portion of the strapping during tightening of the strapping such that the shifting of the clamped portion of the strapping forces the ball bearing into a portion of the groove having the declining depth to pinch the clamped portion of the strapping between the ball bearing and the surface opposite the groove.
7. The apparatus of claim 1 wherein the clamping device comprises:
- a clamping plate mounted to define a clamping space between the clamping plate and a portion of the pusher tensioner;
- a clamping member mounted relative to the clamping space and configured to move between a first position allowing room to place a portion of the strapping in the clamping space and a second position that when the portion of the strapping is in the clamping space clamps the strapping in the clamping space to prevent movement of the strapping relative to the clamping space;
- an actuator mounted to move the clamping member between the first position and the second position in response to actuation of the actuator.
8. The apparatus of claim 7 wherein the clamping member comprises a rod mounted to rotate in response to actuation of the actuator, wherein the rod defines an engaging surface disposed on the rod so as to rotate into the clamping space to engage the strapping when the rod moves to the second position.
9. The apparatus of claim 8 wherein the rod is rounded about a portion of its circumference and the engaging surface is defined by a generally flat portion of another portion the rod's circumference.
10. An apparatus for securing plastic or metal strapping around an object, wherein the strapping is secured to itself around the object at a sealing point and the strapping has a free end extending past the sealing point and not connected at the sealing point, the apparatus comprising:
- a body;
- a toothed wheel pivotally mounted in relation to the body;
- a lever connected to rotate the toothed wheel in response to the lever's being moved in a first direction relative to the body and to not rotate the toothed wheel in response to the lever's being moved in a second direction relative to the body, the first direction being different from the second direction;
- a first receiving plate and a second receiving plate mounted to the handle in a spaced relationship to define a space between the first receiving plate and the second receiving plate sized to guide the strapping from a first end of the first receiving plate and the second receiving plate to a second end of the first receiving plate and the second receiving plate, wherein the second end of the first receiving plate and the second receiving plate being opposite from the first end of the first receiving plate and the second receiving plate and spaced relative to the tooth wheel to guide the free end of the strapping to the toothed wheel;
- a clamping device mounted to the body relative to the first receiving plate and the second receiving plate to clamp a clamped portion of the strapping between ends of the strapping to be sealed at the sealing point adjacent to the object;
- wherein the clamping device comprises a third plate mounted to define a clamping space between the third plate and the second receiving plate in which a portion of the strapping is clamped to prevent movement the clamped portion of the strapping relative to the clamping device during pulling of the strapping between the first receiving plate and the second receiving plate.
11. The apparatus of claim 10 wherein the clamping device comprises:
- a clamping plate mounted to define a clamping space between the clamping plate and a portion of the pusher tensioner;
- a clamping member mounted relative to the clamping space and configured to move between a first position allowing room to place a portion of the strapping in the clamping space and a second position that when the portion of the strapping is in the clamping space clamps the strapping in the clamping space to prevent movement of the strapping relative to the clamping space;
- an actuator mounted to move the clamping member between the first position and the second position in response to actuation of the actuator.
12. The apparatus of claim 11 wherein the clamping member comprises a rod mounted to rotate in response to actuation of the actuator, wherein the rod defines an engaging surface disposed on the rod so as to rotate into the clamping space to engage the strapping when the rod moves to the second position.
13. The apparatus of claim 12 wherein the rod is rounded about a portion of its circumference and the engaging surface is defined by a generally flat portion of another portion the rod's circumference.
14. The apparatus of claim 10 wherein at least one of the third plate and the second receiving plate defines at least one groove facing the clamping space, and
- wherein the at least one groove is sized to receive a ball bearing having a width larger than the groove's depth and larger than the clamping space such that the ball bearing is spaced from a surface opposite the groove to engage the clamped portion of the strapping.
15. The apparatus of claim 14 wherein the groove is sloped to have a declining depth in a direction of shifting of the clamped portion of the strapping during tightening of the strapping such that the shifting of the clamped portion of the strapping forces the ball bearing into a portion of the groove having the declining depth to pinch the clamped portion of the strapping between the ball bearing and the surface opposite the groove.
16. An apparatus for securing plastic or metal strapping around an object, wherein the strapping is secured to itself around the object at a sealing point and the strapping has a free end extending past the sealing point and not connected at the sealing point, the apparatus comprising:
- a pusher tensioner means for tensioning the free end of the strapping;
- a clamping device means for clamping a clamped portion of the strapping between ends of the strapping to be sealed at the sealing point adjacent to the object.
17. A method for securing plastic or metal strapping around an object, wherein the strapping is secured to itself around the object at a sealing point and the strapping has a free end extending past the sealing point and not connected at the sealing point, the method comprising:
- receiving the free end of the strapping with a tensioning device;
- receiving between a clamping plate and a portion of the tensioning device a clamped portion of the strapping between ends of the strapping to be sealed at the sealing point adjacent to the object;
- tensioning the free end of the strapping with the tensioning device;
- clamping the clamped portion of the strapping to prevent movement the clamped portion of the strapping relative to the clamping device during application of tension on the strapping by the tensioning device.
18. The method of claim 17 wherein the clamping the clamped portion of the strapping comprises engaging the clamped portion of the strapping with a ball bearing disposed in a groove in one of the clamping plate or the portion of the tensioning device facing the clamping space.
19. The method of claim 18 wherein the clamping the clamped portion of the strapping further comprises shifting the ball bearing in a direction of declining depth of the groove in response to shifting of the clamped portion of the strapping during tightening of the strapping to pinch the clamped portion of the strapping between the ball bearing and a surface opposite the groove.
20. The method of claim 17 wherein the clamping the clamped portion of the strapping comprises moving a clamping member mounted relative to the clamping space between a first position allowing room to place a portion of the strapping in the clamping space and a second position that when the portion of the strapping is in the clamping space clamps the strapping in the clamping space to prevent movement of the strapping relative to the clamping space.
21. The method of claim 20 wherein the clamping the clamped portion of the strapping further comprises actuating an actuator to move the rotatable clamping member between the first position and the second position.
22. The method of claim 20 wherein the moving the clamping member comprises rotating a rod to rotate an engaging surface disposed on the rod into the clamping space to engage the strapping when the rod moves to the second position.
23. The method of claim 22 wherein rotating the rod comprises rotating the rod about an axis around which a rounded portion of its circumference is disposed and moving the engaging surface, which is defined by a generally flat portion of another portion the rod's circumference.
24. The method of claim 17 further comprising:
- engaging with the tensioning device a metal seal having a pusher sealer configuration with serrations on inner surfaces of the metal seal to crimp the metal seal to clamp plastic strapping.
25. (canceled)
26. (canceled)
27. (canceled)
Type: Application
Filed: May 8, 2015
Publication Date: Nov 12, 2015
Patent Grant number: 10604286
Inventor: Timothy H. Nelson (Winnetka, IL)
Application Number: 14/707,093