OIL SEPARATOR AND AIR CONDITIONER HAVING THE SAME
An oil separator and an air conditioner having the same are provided. The oil separator may include a casing having a cylindrical shape having a circular cross-section in a horizontal direction, a suction tube inserted into and installed on a side surface of the casing to introduce a refrigerant mixed with oil into the casing, a refrigerant discharge tube vertically inserted into and installed on an upper portion of the casing to discharge the refrigerant from the casing, and an oil discharge tube connected to a lower portion of the casing to discharge the oil from the casing. The casing may have an inner diameter of about 38.1 mm to about 46.8 mm in the horizontal cross-section.
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The present application claims priority to Korean Patent Application No. 10-2014-0057798, filed in Korea on May 14, 2014, and No. 10-2014-0057799, filed in Korea on May 14, 2014, which are hereby incorporated by reference in their entirety.
BACKGROUND1. Field
An oil separator and an air conditioner having the same are disclosed herein.
2. Background
Air conditioners are apparatuses for cooling or heating an indoor space using a refrigeration cycle including a compressor, an outdoor heat exchanger, an expansion device, and an indoor heat exchanger. That is, an air conditioner may include a cooler for cooling the indoor space and a heater for heating the indoor space. Also, the air conditioner may be a two-way air conditioner for cooling and heating the indoor space.
The compressor is a device for compressing a refrigerant. A large amount of oil may be introduced into the compressor to prevent components from being worn due to friction, cool portions that generate heat during a compressing process, reduce fatigue of metal components, and form an oil film on a sealing line so as to prevent compressed refrigerant from leaking. Refrigerant may be mixed with the oil introduced into the compressor while being compressed in the compressor, and then, the mixed refrigerant and oil may be discharged together. When the refrigerant flows in a state in which the refrigerant is mixed with the oil, the refrigerant may collect at a side of a passage disrupting flow of the refrigerant, and also, the oil may be reduced in quantity, deteriorating performance of the compressor.
Therefore, the air conditioner may include an oil separator to separate the oil mixed with the refrigerant discharged from the compressor from the refrigerant to be returned to the compressor. Such an oil separator is disclosed in Korean Patent Publication No. 1999-0071734, which is hereby incorporated by reference.
The oil separator disclosed in the '734 Publication is connected to or at a discharge side of the compressor to separate the oil contained in the refrigerant from the refrigerant to allow the separated oil to be collected in the compressor. The oil separator is required to effectively separate the oil from the refrigerant, and thus, it is necessary to find a more effective way to separate the oil from the refrigerant.
Embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements, and wherein:
In the following detailed description of embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific embodiments. These embodiments are described in sufficient detail to enable those skilled in the art to practice the embodiments, and it is understood that other embodiments may be utilized and that logical structural, mechanical, electrical, and chemical changes may be made without departing from the spirit or scope. To avoid detail not necessary to enable those skilled in the art to practice the embodiments, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope is defined only by the appended claims.
In the condenser 20, the compressed refrigerant may be heat-exchanged with air, and condensed. The condenser 20 may correspond to an outdoor heat exchanger disposed in an outdoor space when the air conditioner is operated as a cooler, and the condenser 20 may correspond to an indoor heat exchanger disposed in an indoor space when the air conditioner is operated as a heater. As condensers are well-known, detailed description thereof has been omitted.
The expansion device 30 may expand the condensed refrigerant. As expansion devices are well-known, detailed description thereof has been omitted.
In the evaporator 40, the expanded refrigerant may be heat-exchanged with air, and evaporated. The evaporator 40 may correspond to an indoor heat exchanger disposed in an indoor space when the air conditioner is operated as the cooler, and the evaporator 20 may correspond to an outdoor heat exchanger disposed in an outdoor space when the air conditioner is operated as the heater. As the evaporators are well-known, detailed description thereof has been omitted.
The liquid/gas separator 50 may be disposed between the compressor 10 and the evaporator 40 to separate gaseous refrigerant from liquid refrigerant. As gas/liquid separators are well-known, detailed description thereof has been omitted.
The oil separator 100 may be disposed between the compressor 10 and the condenser 20 to separate the oil mixed with the compressed refrigerant from the refrigerant to allow the separated oil to be collected in the compressor 10. The oil separator 100 may be connected to the compressor 10 through a connection tube 61 to receive the refrigerant, in which the oil discharged from the compressor 10 may be mixed, therein so that the refrigerant mixed with the oil may flow therethrough. The oil separator 100 may be connected to the condenser 20 through a liquid tube 62 to supply the refrigerant, from which the oil is separated in the oil separator 100, into the condenser 20. The oil separated in the oil separator 100 may flow through an oil collection tube 63 and may be collected into the compressor 10 via a capillary tube 64.
Referring to
The casing 120 may be supported by a support member (not shown) of an outdoor unit or device (not shown). The support member may be coupled to a bottom surface of the outdoor unit (not shown) including the compressor 10 (see
The casing 120 may be designed with a small size to improve oil separation efficiency. The oil separation efficiency may be affected by factors, such as a flow rate of the refrigerant in the casing 120, a size of the casing 120, and a pressure difference in the casing 120, for example.
In detail, the more the flow rate of the refrigerant discharged from the suction tube 140 into the casing 120 increases, the more the oil separation efficiency increases. Also, the more a diameter of the casing 120 is decreased, the more the flow rate of the refrigerant in the casing 120 increases. The more the diameter of the casing 120 is decreased, the more the oil separation efficiency increases. Also, the more the diameter of the casing 120 is increased, the more the pressure difference, that is, the pressure loss decreases. The casing 120 may be designed with a small size in consideration of the flow rate of the refrigerant, oil separation efficiency, and pressure difference in the casing 120.
Referring to
Referring to
As described above, the casing 120 may be designed to have the inner diameter d of about 38.1 mm to about 46.8 mm in cross-section in the horizontal direction in consideration of the relationship between the flow rate of the refrigerant introduced from the suction tube 140, the oil separation efficiency, and the pressure difference. The inner diameter d of the casing 120 may be designed with a smaller size to improve oil separation efficiency. However, the casing 120 should have the inner diameter d of 38.1 mm or more in consideration of minimal outer diameters d1 and d2 of the suction tube 140 and the refrigerant discharge tube 160. As the suction tube 140 and the refrigerant discharge tube 160 pass though the casing 120 and are inserted into and installed on the casing 120, the casing 120 may be designed to have the diameter d of about 46.8 mm in consideration of a work tolerance.
The casing 120 may be designed to have a thickness of about 2 mm. Thus, the casing 120 may have an outer diameter d′ of about 42.1 mm to about 50.8 mm. The casing 120 may vary in thickness according to its design. The casing 120 may be designed to have a height of about 150 mm to about 180 mm.
Referring to
Due to the miniaturization of the casing 120 in design, the casing 120 may decrease in volume by about 75% in comparison to the prior art casing (the prior art casing has an inner diameter of about 86 mm) and increase in oil separation efficiency by about 20% in comparison to the prior art casing. The casing may significantly be increased in oil separation efficiency by reducing the size of the casing.
The suction tube 140 may be inserted into and installed on the side surface of the casing 120 in the horizontal direction. The suction tube 140 may function as a passage through which the refrigerant containing the oil may be introduced into the casing 120. The suction tube 140 may be connected to the connection tube 61 (see
The suction tube 140 may be designed to have an outer diameter d1 of about 12.7 mm to about 15.88 mm. As described above, the more the outer diameter is decreased in size, the more the oil separation efficiency increases. However, pressure difference and noise may increase. Thus, the suction tube 140 may be designed to have the outer diameter d1 of at least about 12.7 mm.
The refrigerant discharge tube 160 may be vertically inserted into the upper portion of the casing 120. The refrigerant discharge tube 160 may be designed to have the outer diameter d2 of at least about 12.7 mm in the horizontal section in consideration of a diameter of a pipe at a rear end of the oil separator 100.
An end of the refrigerant discharge tube 160 to suction the refrigerant may be disposed below the suction tube 140. The refrigerant introduced from the suction tube 140 into the casing 120 may be rotated downward to flow spirally. When the oil is separated from the refrigerant, the refrigerant may be discharged outside of the casing 120 through the refrigerant discharge tube 160.
The oil discharge tube 180 may be connected to the lower portion of the casing 120, and the oil in the casing 120 may be discharged outside of the casing 120 through the oil discharge tube 180. The oil separated from the refrigerant may flow downward along an inner side surface of the casing 120, and then be collected on or at a bottom of the casing 120. The collected oil may be discharged outside of the casing 120 through the oil discharge tube 180.
The oil discharge tube 180 may be connected to the oil collection tube (see reference numeral 63 of
As described above, the oil separator 100 according to embodiments may be significantly increased in oil separation efficiency due to miniaturization of the casing 120, and thus, the oil separator 100 may be miniaturized.
Hereinafter, the suction tube 140 of the oil separator 100 according to embodiments will be described in detail.
Referring to
Thus, it is necessary to secure a maximal distance R1 from the center of the end 142 of the suction tube 140 to the center of the casing 120 on same horizontal plane so as to increase the oil separation efficiency. The end 142 of the suction tube 140 may be bent at a predetermined angle in the horizontal direction to secure the maximal distance R1.
When considering the angle between the center of the casing 120 and the first end 142 of the suction tube 140, the outer diameter of the suction tube 140, and the inner diameter of the casing 120, the suction tube 140 may be designed so that the maximal distance R1 from the center of the first end 142 of the suction tube 140 to the center of the casing 120 on the same horizontal plane is about 16.2 mm. A central axis line P1 of the first end 142 of the suction tube 140 may be defined along a direction of a tangential line of a concentric circle C of the casing 120 having a radius of about 16.2 mm.
The suction tube 140 may be inserted into and installed on the casing 120 so that the suction tube 140 may be spaced a predetermined distance S from a central axis line ◯ of the casing 120 in a Y-axis direction to secure the above-described maximal distance R1. That is, the suction tube 140 may be inserted into and installed on the casing 120 in a state in which a central axis line P2 of the second end 144 of the suction tube 140 in a longitudinal direction (Y-axis direction) of the suction tube 140 is spaced a predetermined distance S from the central axis line ◯ of the casing 120 in parallel to a longitudinal direction of the suction tube 140 on the same horizontal plane. The predetermined distance S may range from about 10 mm to about 15 mm. Also, the predetermined distance S may be about 10.8 mm to secure the maximal distance R1 of about 16.2 mm.
As described above, the oil separator 100 according to embodiments may significantly increase in oil separation efficiency through the casing 120 having the inner diameter d of at least about 46.8 mm in the horizontal section, and the suction tube 140 inserted into and installed on the casing 120 according to the above-described angle and distance in the horizontal direction.
Hereinafter, an operation of the oil separator according to embodiments will be described.
When the refrigerant containing the oil is introduced into the casing 120 through the suction tube 140, the refrigerant may be rotated downward to flow spirally. The oil may contact an inner side surface of the casing 120 to flow downward due to a centrifugal force, and then, be discharged through the oil discharge tube 180. The refrigerant separated from the oil may be discharged through the refrigerant discharge tube 160. In this embodiment, when the oil separator is operated, the oil separator may significantly increase in oil separation efficiency through the foregoing casing 120 and the suction tube 140.
As described above, in the oil separator 100 and the air conditioner 1 having the oil separator 100 according to an embodiments, as the oil separation efficiency between the refrigerant and the oil may significantly increase, the refrigerant may be effectively separated from the oil. Also, in the oil separator 100 and the air conditioner including the same according to embodiments, the air conditioner 1 may be miniaturized or reduced in size due to the miniaturization, or reduction in size of the oil separator 100.
Embodiments disclosed herein provide an oil separator that is capable of effectively separating oil from a refrigerant and an air conditioner having the same.
Embodiments disclosed herein provide an oil separator that may include a casing having a cylindrical shape having a circular cross-section in a horizontal direction; a suction tube inserted into and installed on a side surface of the casing to introduce a refrigerant mixed with oil into the casing; a refrigerant discharge tube vertically inserted into and installed on an upper portion of the casing to discharge the refrigerant into the casing; and an oil discharge tube connected to a lower portion of the casing to discharge the oil into the casing. The casing may have an inner diameter of about 38.1 mm to about 46.8 mm in the horizontal cross-section. The casing may have the inner diameter of about 46.8 mm. The casing may have a height of about 150 mm to about 180 mm.
The suction tube may have an outer diameter of at least about 12.7 mm. The refrigerant discharge tube may have an outer diameter of at least about 12.7 mm. The suction tube may have one end that is bent at about 60° along an inner side surface of the casing in the horizontal direction.
The casing may have the inner diameter of about 46.8 mm in the horizontal section, and a central axis line of the other end of the suction tube in a longitudinal direction of the suction tube may be spaced by a distance of about 10 mm to about 15 mm from a central axis of the casing in parallel to the longitudinal direction of the suction tube on the same horizontal plane. The spaced distance may be about 10.8 mm.
A distance from a center of the casing to a center of the one end of the suction tube may be about 16.2 mm on the same horizontal plane. The central axis line of the one end of the suction tube may be defined in a direction of a tangential line of a concentric circle of the casing having a radius of about 16.2 mm.
Also, an air conditioner according to embodiments may include the oil separator according to embodiments.
The above-described embodiments provide an oil separator that is capable of effectively separating oil from a refrigerant and an air conditioner having the same.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
Claims
1. An oil separator, comprising:
- a casing having a cylindrical shape having a circular cross-section in a horizontal direction;
- a suction tube inserted into and installed on a side surface of the casing to introduce a refrigerant mixed with oil into the casing;
- a refrigerant discharge tube vertically inserted into and installed on an upper portion of the casing to discharge the refrigerant from the casing; and
- an oil discharge tube connected to a lower portion of the casing to discharge the oil from the casing, wherein an inner diameter of the casing is about 38.1 mm to about 46.8 mm in the horizontal cross-section.
2. The oil separator according to claim 1, wherein the inner diameter of the casing is about 46.8 mm in the horizontal cross-section.
3. The oil separator according to claim 1, wherein a height of the casing is about 150 mm to about 180 mm.
4. The oil separator according to claim 3, wherein the height of the casing is about 150 mm.
5. The oil separator according to claim 1, wherein an outer diameter of the suction tube is at least about 12.7 mm to 15.88 mm.
6. The oil separator according to claim 5, wherein the outer diameter of the suction tube is at least about 12.7 mm.
7. The oil separator according to claim 1, wherein an outer diameter of the refrigerant discharge tube is at least about 12.7 mm.
8. The oil separator according to claim 1, wherein a first end of the suction tube is bent at an angle of about 60° along an inner side surface of the casing in the horizontal direction.
9. The oil separator according to claim 8, wherein the inner diameter of the casing is about 46.8 mm in the horizontal cross-section, and wherein a central longitudinal axis line of a second end of the suction tube is spaced by a distance of about 10 mm to about 15 mm from a line passing through a central longitudinal axis of the casing, which extends in parallel to the central longitudinal axis line of the second end of the suction tube on a same horizontal plane.
10. The oil separator according to claim 9, wherein the spaced distance is about 10.8 mm.
11. The oil separator according to claim 10, wherein a distance from a center of the casing to a center of the first end of the suction tube is about 16.2 mm on the same horizontal plane.
12. The oil separator according to claim 11, wherein a central longitudinal axis line of the first end of the suction tube is defined in a direction of a tangential line of a concentric circle of the casing having a radius of about 16.2 mm.
13. An air conditioner comprising the oil separator according to claim 1.
14. The air conditioner according to claim 13, further comprising:
- a compressor that compresses a refrigerant;
- a condenser that receives the compressed refrigerant from the compressor and condenses the compressed refrigerant;
- an expansion device that receives the condensed refrigerant from the condenser and expands the condensed refrigerant; and
- an evaporator that receives the expanded refrigerant from the expansion device and evaporates the expanded refrigerant, wherein the refrigerant discharge tube is in fluid communication with the condenser and the oil discharge tube is in fluid communication with the compressor.
15. An oil separator, comprising:
- a casing having a cylindrical shape having a circular cross-section in a horizontal direction;
- a suction tube inserted into and installed on a side surface of the casing to introduce a refrigerant mixed with oil into the casing;
- a refrigerant discharge tube vertically inserted into and installed on an upper portion of the casing to discharge the refrigerant from the casing; and
- an oil discharge tube connected to a lower portion of the casing to discharge the oil from the casing, wherein an inner diameter of the casing is about 46.8 mm in the horizontal cross-section, and wherein a height of the casing is about 150 mm.
16. The oil separator according to claim 15, wherein the outer diameter of the suction tube is at least about 12.7 mm to 15.88 mm.
17. The oil separator according to claim 16, wherein the outer diameter of the suction tube is at least about 12.7 mm.
18. The oil separator according to claim 15, wherein a first end of the suction tube is bent at an angle of about 60° along an inner side surface of the casing in the horizontal direction.
19. An air conditioner comprising the oil separator according to claim 15.
20. The air conditioner according to claim 19, further comprising:
- a compressor that compresses a refrigerant;
- a condenser that receives the compressed refrigerant from the compressor and condenses the compressed refrigerant;
- an expansion device that receives the condensed refrigerant from the condenser and expands the condensed refrigerant; and
- an evaporator that receives the expanded refrigerant from the expansion device and evaporates the expanded refrigerant, wherein the refrigerant discharge tube is in fluid communication with the condenser and the oil discharge tube is in fluid communication with the compressor.
Type: Application
Filed: Oct 16, 2014
Publication Date: Nov 19, 2015
Applicant:
Inventor: Boohwan JEON (Seoul)
Application Number: 14/515,617