IMAGING MODULE AND READER FOR, AND METHOD OF, ILLUMINATING AND IMAGING TARGETS TO BE READ OVER AN EXTENDED RANGE OF WORKING DISTANCES
Targets to be read by image capture are illuminated and imaged over an extended range of working distances. A near imager captures return light over a relatively wide imaging field of view from a target located in a close-in region of the range. A far imager captures return light over a relatively narrow imaging field of view from a target located in a far-out region of the range. A single illuminating light assembly is shared by both the near and far imagers. An illumination light source emits illumination light, and an illuminating lens assembly optically modifies the emitted illumination light, and simultaneously illuminates a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
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The present invention relates generally to an imaging module and an imaging reader for, and a method of, illuminating and imaging targets to be read over an extended range of working distances.
Solid-state imaging systems or imaging readers have been used, in both handheld and/or hands-free modes of operation, to electro-optically read targets, such as one- and two-dimensional bar code symbol targets, and/or non-symbol targets, such as documents. A handheld imaging reader includes a housing having a handle held by an operator, and an imaging module, also known as a scan engine, supported by the housing and aimed by the operator at a target during reading. The imaging module includes an imaging assembly having a solid-state imager or imaging sensor with an array of photocells or light sensors, which correspond to image elements or pixels in an imaging field of view of the imager, and an imaging lens assembly for capturing return light scattered and/or reflected from the target being imaged, and for projecting the return light onto the array to initiate capture of an image of the target. Such an imager may include a one- or two-dimensional charge coupled device (CCD) or a complementary metal oxide semiconductor (CMOS) device and associated circuits for producing and processing electronic signals corresponding to a one- or two-dimensional array of pixel data over the imaging field of view. In order to increase the amount of the return light captured by the array, for example, in dimly lit environments, the imaging module generally also includes an illuminating light assembly for illuminating the target with illumination light in an illumination pattern for reflection and scattering from the target.
In some applications, for example, in warehouses having targets on products located on high shelves, it is necessary that such targets be capable of being read by the reader at an extended range of working distances, for example, on the order of thirty to fifty feet, away from the reader. For this purpose, it is known to employ two imagers: a so-called near imager or camera to image close-in targets over a relatively wide imaging field of view, and a so-called far imager or camera to image far-out targets over a relatively narrow imaging field of view. It is also known to employ two illuminating light assemblies, each customized for each imager. For example, the illuminating light assembly for the far-out targets generally illuminates such far-out targets with more intense, brighter illumination light as compared to the illuminating light assembly for the close-in targets. It is further known to employ zoom-type or liquid crystal-based illumination mechanisms to sequentially illuminate targets at different working distances from the reader.
Although generally satisfactory for its intended purpose, the known use of two imagers and two illuminating light assemblies, as well as the known use of zoom-type or liquid crystal-based illumination mechanisms, increases the size, cost, electrical power consumption, and complexity of the imaging module, and, in turn, of the overall reader. Sequential switching between illuminating light assemblies, and zooming between working distances, can cause the illumination patterns to appear to flicker and can, in some cases, annoy the operators of the readers, as well as bother nearby bystanders or consumers. Zoom response times can be slow. Any mechanical zoom part is subject to wear and tear and can produce undesirable noise. Stray illumination light from the illuminating light assemblies may, sometimes, interfere with the operation of the imaging assembly, which can cause reading performance to deteriorate.
Accordingly, there is a need to reduce the size, cost, electrical power consumption, and complexity of the imaging module and of the overall reader, to avoid flickering illumination light patterns, to improve response times, to avoid wear and tear from moving parts, and to prevent stray illumination light from degrading reading performance.
The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, together with the detailed description below, are incorporated in and form part of the specification, and serve to further illustrate embodiments of concepts that include the claimed invention, and explain various principles and advantages of those embodiments.
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and locations of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present invention.
The system and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
DETAILED DESCRIPTION OF THE INVENTIONOne aspect of the present disclosure relates to an imaging module, also known as a scan engine, for illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances away from the module. Another aspect of the present disclosure relates to an imaging reader having a housing for supporting the imaging module, and a light-transmissive window on the housing. In both aspects, the imaging module comprises an imaging assembly including a plurality of solid-state imagers, each having an imaging array of image sensors, and an imaging lens assembly for capturing return light over an imaging field of view from a target, and for projecting the captured return light onto the respective imaging array. One of the imagers is a near imager or camera for capturing the return light over a relatively wide imaging field of view from a target located in a close-in region of the range. Another of the imagers is a far imager or camera for capturing the return light over a relatively narrow imaging field of view from a target located in a far-out region of the range.
The imaging module further comprises a single illuminating light assembly for shared use by both the near and far imagers. Preferably, the single illuminating light assembly is located between the near and far imagers. The single illuminating light assembly includes an illumination light source, preferably a light emitting diode (LED), for emitting illumination light, and an illuminating lens assembly for optically modifying the emitted illumination light, and for simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range. In accordance with this disclosure, the use of a single illuminating light assembly for simultaneously generating wide and narrow illumination fields decreases the size, cost, electrical power consumption, and complexity of the imaging module, and, in turn, of the overall reader.
In a preferred construction, the LED is stationarily mounted on an optical axis, and the illuminating lens assembly includes a collimating lens that is also stationarily mounted on the optical axis, and a lenslet component including an array of lenslets that is stationarily arranged in a plane that is generally perpendicular to the optical axis. The collimating lens constitutes a convex lens or a gradient lens, either having an input surface on which the emitted illumination light is incident, and an output surface from which the modified illumination light exits as generally parallel light rays for incidence on the lenslet component. In one embodiment, a first group of the lenslets have aspheric surfaces that are configured with a first focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and a second group of the lenslets have aspheric surfaces that are configured with a different second focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the far-out region with the narrow illumination field. In another embodiment, all the lenslets have aspheric surfaces that are configured with the same focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and the lenslet component is further formed with a bypass region in which the incident light rays from the collimating lens bypass the lenslets to illuminate the target located in the far-out region with the narrow illumination field. The wide illumination field is preferably formed by the lenslets generally located at the middle region of the lenslet component, while the narrow illumination field is preferably formed by the lenslets generally located at the outer edge regions of the lenslet component.
Still another aspect of the present disclosure relates to a method of illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances. The method is performed by capturing return light with a near imager over a relatively wide imaging field of view from a target located in a close-in region of the range, by capturing return light with a far imager over a relatively narrow imaging field of view from a target located in a far-out region of the range, by optically modifying illumination light emitted by a single illumination light source shared by both the near and far imagers, and by simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
Reference numeral 30 in
As schematically shown in
Each imager 12, 14 is a solid-state device, for example, a CCD or a CMOS imager having a one-dimensional array of addressable image sensors or pixels arranged in a single, linear row, or preferably a two-dimensional array of such sensors arranged in mutually orthogonal rows and columns, preferably with an anamorphic field of view, and operative for detecting return light captured by the respective imaging lens assemblies 16, 18 along respective imaging axes 24, 36 through the window 26. Each imaging lens assembly is advantageously a Cooke triplet, although other lens combinations can also be employed.
As also shown in
As further shown in
As still further shown in
As best seen in
In
In
The simultaneous, non-sequential, illumination of the wide and narrow illumination fields avoids the aforementioned flickering problem when zooming or switching between different illumination patterns in the known art. The superposition of the wide and narrow illumination fields can cause the illumination light distribution to be non-uniform across the target. If a more uniform illumination light distribution is desired, then some of the lenslets 64 may be configured with different optical properties than the remaining lenslets 64 in order to shape the illumination light distribution as desired.
The location of the lenslet component 60 relative to the collimating lens 50, as well as to the window 26, can be axially and/or radially adjusted, if necessary, to avoid reflections of the illumination light back to either imager 12, 14. As shown in
The collimating lens 50 need not be a convex lens as best illustrated in
Put another way, the vertices between adjacent surfaces 82 are not aligned with the vertices between adjacent surfaces 84 and, indeed, are shifted by a distance D. This feature is used for directing the illumination light in a desired direction that is other than perpendicular relative to the window 26, and is especially desirable to reduce the parallax between the wide illumination field and the near imager when reading targets located in the close-in region where the parallax effect is more prominent. This is shown in
In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The invention is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
Moreover in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “has,” “having,” “includes,” “including,” “contains,” “containing,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a,” “has . . . a,” “includes . . . a,” or “contains . . . a,” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, or contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially,” “essentially,” “approximately,” “about,” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1%, and in another embodiment within 0.5%. The term “coupled” as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
It will be appreciated that some embodiments may be comprised of one or more generic or specialized processors (or “processing devices”) such as microprocessors, digital signal processors, customized processors, and field programmable gate arrays (FPGAs), and unique stored program instructions (including both software and firmware) that control the one or more processors to implement, in conjunction with certain non-processor circuits, some, most, or all of the functions of the method and/or apparatus described herein. Alternatively, some or all functions could be implemented by a state machine that has no stored program instructions, or in one or more application specific integrated circuits (ASICs), in which each function or some combinations of certain of the functions are implemented as custom logic. Of course, a combination of the two approaches could be used.
Moreover, an embodiment can be implemented as a computer-readable storage medium having computer readable code stored thereon for programming a computer (e.g., comprising a processor) to perform a method as described and claimed herein. Examples of such computer-readable storage mediums include, but are not limited to, a hard disk, a CD-ROM, an optical storage device, a magnetic storage device, a ROM (Read Only Memory), a PROM (Programmable Read Only Memory), an EPROM (Erasable Programmable Read Only Memory), an EEPROM (Electrically Erasable Programmable Read Only Memory) and a Flash memory. Further, it is expected that one of ordinary skill, notwithstanding possibly significant effort and many design choices motivated by, for example, available time, current technology, and economic considerations, when guided by the concepts and principles disclosed herein, will be readily capable of generating such software instructions and programs and ICs with minimal experimentation.
The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
Claims
1. An imaging module for illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances away from the module, comprising:
- an imaging assembly including a plurality of solid-state imagers, each having an imaging array of image sensors, and an imaging lens assembly for capturing return light over an imaging field of view from a target, and for projecting the captured return light onto the respective imaging array, one of the imagers being a near imager for capturing the return light over a relatively wide imaging field of view from a target located in a close-in region of the range, and another of the imagers being a far imager for capturing the return light over a relatively narrow imaging field of view from a target located in a far-out region of the range; and
- a single illuminating light assembly for shared use by both the near and far imagers, the single illuminating light assembly including an illumination light source for emitting illumination light, and an illuminating lens assembly for optically modifying the emitted illumination light, and for simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
2. The module of claim 1, wherein the illumination light source constitutes a light emitting diode stationarily mounted on an optical axis; and wherein the illuminating lens assembly includes a collimating lens stationarily mounted on the optical axis, and a lenslet component including an array of lenslets stationarily arranged in a plane that is generally perpendicular to the optical axis.
3. The module of claim 2, wherein the collimating lens constitutes at least one of a convex lens and a gradient index lens having an input surface on which the emitted illumination light is incident, and an output surface from which the modified illumination light exits as generally parallel light rays for incidence on the lenslet component.
4. The module of claim 3, wherein a first group of the lenslets generally located at a middle region of the lenslet component are configured with a first focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and wherein a second group of the lenslets generally located at an outer region of the lenslet component are configured with a different second focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the far-out region with the narrow illumination field.
5. The module of claim 3, wherein all the lenslets generally located at a middle region of the lenslet component are configured with the same focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and wherein the lenslet component has a bypass region generally located at an outer region of the lenslet component in which the incident light rays from the collimating lens bypass the lenslets to illuminate the target located in the far-out region with the narrow illumination field.
6. The module of claim 2, wherein the lenslets have individual input aspherical surfaces on which the collimated illumination light is incident, and individual output aspherical surfaces for forming the respective illumination field.
7. The module of claim 6, wherein the output aspherical surfaces are shifted relative to the input aspherical surfaces to steer the wide illumination field toward the wide imaging field of view.
8. The module of claim 2, wherein some of the lenslets have different optical properties than the remaining lenslets to form the illumination fields with a generally uniform light intensity distribution.
9. An imaging reader for reading targets by image capture over an extended range of working distances, comprising:
- a housing having a light-transmissive window; and
- an imaging module supported by the housing and operative for illuminating and imaging the targets, the module having an imaging assembly including a plurality of solid-state imagers, each having an imaging array of image sensors, and an imaging lens assembly for capturing return light through the window over an imaging field of view from a target, and for projecting the captured return light onto the respective imaging array, one of the imagers being a near imager for capturing the return light through the window over a relatively wide imaging field of view from a target located in a close-in region of the range, and another of the imagers being a far imager for capturing the return light through the window over a relatively narrow imaging field of view from a target located in a far-out region of the range, and a single illuminating light assembly for shared use by both the near and far imagers, the single illuminating light assembly including an illumination light source for emitting illumination light through the window, and an illuminating lens assembly for optically modifying the emitted illumination light, and for simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
10. The reader of claim 9, wherein the illumination light source constitutes a light emitting diode stationarily mounted on an optical axis; and wherein the illuminating lens assembly includes a collimating lens stationarily mounted on the optical axis, and a lenslet component including an array of lenslets stationarily arranged in a plane that is generally perpendicular to the optical axis.
11. The reader of claim 10, wherein the collimating lens constitutes at least one of a convex lens and a gradient index lens having an input surface on which the emitted illumination light is incident, and an output surface from which the modified illumination light exits as generally parallel light rays for incidence on the lenslet component.
12. The reader of claim 11, wherein a first group of the lenslets generally located at a middle region of the lenslet component are configured with a first focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and wherein a second group of the lenslets generally located at an outer region of the lenslet component are configured with a different second focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the far-out region with the narrow illumination field.
13. The reader of claim 11, wherein all the lenslets generally located at a middle region of the lenslet component are configured with the same focal length to optically modify the incident light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field, and wherein the lenslet component has a bypass region generally located at an outer region of the lenslet component in which the incident light rays from the collimating lens bypass the lenslets to illuminate the target located in the far-out region with the narrow illumination field.
14. The reader of claim 10, wherein the lenslets have individual input aspherical surfaces on which the collimated illumination light is incident, and individual output aspherical surfaces for forming the respective illumination field; and wherein the output aspherical surfaces are shifted relative to the input aspherical surfaces to steer the wide illumination field toward the wide imaging field of view.
15. The reader of claim 10, wherein some of the lenslets have different optical properties than the remaining lenslets to form the illumination fields with a generally uniform light intensity distribution.
16. The reader of claim 9, wherein the single illuminating light assembly is located between the plurality of imagers, and wherein at least one component of the illuminating light assembly is adjustably positioned relative to at least one of the imagers and the window to prevent stray illumination light that is reflected off the window from entering at least one of the imaging fields of view.
17. A method of illuminating and imaging illuminated targets to be read by image capture over an extended range of working distances, comprising:
- capturing return light with a near imager over a relatively wide imaging field of view from a target located in a close-in region of the range;
- capturing return light with a far imager over a relatively narrow imaging field of view from a target located in a far-out region of the range;
- optically modifying illumination light emitted by a single illumination light source shared by both the near and far imagers; and
- simultaneously illuminating a wide illumination field to illuminate the target located in the close-in region of the range, and a narrow illumination field to illuminate the target located in the far-out region of the range.
18. The method of claim 17, wherein the illuminating is performed by stationarily mounting a collimating lens on an optical axis, and by stationarily arranging a lenslet component having an array of lenslets in a plane that is generally perpendicular to the optical axis; and configuring a first group of the lenslets generally located at a middle region of the lenslet component with a first focal length to optically modify light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field; and configuring a second group of the lenslets generally located at an outer region of the lenslet component with a different second focal length to optically modify the light rays from the collimating lens to illuminate the target located in the far-out region with the narrow illumination field.
19. The method of claim 17, wherein the illuminating is performed by stationarily mounting a collimating lens on an optical axis, and by stationarily arranging a lenslet component having an array of lenslets in a plane that is generally perpendicular to the optical axis; and configuring all the lenslets generally located at a middle region of the lenslet component with the same focal length to optically modify light rays from the collimating lens to illuminate the target located in the close-in region with the wide illumination field; and configuring the lenslet component with a bypass region generally located at an outer region of the lenslet component in which the light rays from the collimating lens bypass the lenslets to illuminate the target located in the far-out region with the narrow illumination field.
20. The method of claim 17, wherein the illuminating is performed by stationarily mounting a collimating lens on an optical axis, and by stationarily arranging a lenslet component having an array of lenslets in a plane that is generally perpendicular to the optical axis; configuring some of the lenslets with different optical properties than the remaining lenslets to form the illumination fields with a generally uniform light intensity distribution.
Type: Application
Filed: May 15, 2014
Publication Date: Nov 19, 2015
Applicant: SYMBOL TECHNOLOGIES, INC. (Schaumburg, NY)
Inventors: Chinh TAN (Setauket, NY), Wynn L. AKER (Manorville, NY), Edward D. BARKAN (Miller Place, NY), Caihau CHEN (Albany, NY), Wanli CHI (Stony Brook, NY), Mark E. DRZYMALA (St James, NY), David T. SHI (Setauket, NY)
Application Number: 14/278,413