Mosaic Structure Assembly Kit
A kit for the assembly of a mosaic structure containing an assembly tool to place blocks having various colors onto at least two interlocking core pieces. The blocks adhere to the interlocking core pieces or to each other by pressure sensitive adhesive, or alternatively, by magnetic attraction. After the blocks are placed, the interlocking core pieces are secured by engagement such as a twist-lock connection.
The present invention is directed to the field of educational toys and comprises a kit having adhesive blocks, an assembly tool, interlocking core pieces, and preferably a base surface on which to assemble a work constructed of the blocks and core pieces. When assembled, the kit enables a user to create a mosaic structure having a desired shape in which a pattern or patterns are formed on the shape by blocks having different colors. With the application of a degree of creativity, the assembly kit can be used to form mosaic structures of a sculptural nature that resemble animals, human characters, buildings, and other objects. The assembly kits are particularly useful in teaching children spatial awareness skills and improving hand-eye coordination.
The mosaic structure assembly kit comprises blocks that are attached to disassembled interlocking core pieces in such a manner so to form mosaic patterns on the faces of the core pieces. The interlocking core pieces are then joined to one another by a means of connecting the two interlocking core pieces to create a mosaic structure. There are several means by which the interlocking core pieces may be connected to each other. The preferred means of connection is a twist-lock connection in which one of the core pieces is fitted with prong bearing a pin at its distal end and the other core piece is fitted with a enclosed cylindrical chamber have a keyed opening. The two interlocking pieces may be connected by inserting the prong and pin through the keyed opening and then rotating the pieces so that the pin is trapped within the chamber thus holding the core pieces together. However, other means of connection can be used including a snap-lock connection in which the prong has protruding pins or ridges that snap into the chamber, a press-fit connection in which the prong is pressed into the opening and engages through friction or elastic resilience, and a screw connection in which the prong has threads and and opening is threaded so to be able to receive the prong.
As can be seen by the preceding description, the means for connecting the interlocking core pieces generally have a connection member on one piece and the corresponding connection member on the other piece. For example, the twist-lock connection has corresponding members in the form a prong and pin assembly and the opening and chamber, whereas the screw connection has corresponding members in the form of a threaded prong and a threaded opening. However, in some cases, the interlocking pieces can be connected without mechanically-engaged members. For example, in an embodiment in which the interlocking core pieces are magnetized, the two pieces may be connected by engagement via magnetic attraction.
In a preferred embodiment, the blocks have at least one face that is coated with pressure-sensitive adhesive (PSA). However, the blocks can be attached to the core pieces by other means such as magnetic attraction or pins which are press fit into holes. The blocks can consist of any shape, although shapes consisting of planar surfaces oriented at right angles to each other are preferred.
The placement of blocks on the interlocking core pieces can be facilitated by using an assembly tool. In its preferred embodiment, the assembly tool comprises a shaft that has at its distal end a thin-walled cavity that is sized so that it is capable of encompassing and holding a block for placement at a predetermined location on an interlocking core piece. If the kit utilizes blocks of different shapes and dimensions, the kit can comprise assembly tools with terminal ends that are sized to handle the various sizes of blocks that are encompassed by the kit.
In addition, the mosaic structure assembly kit may comprise a planar base surface on which blocks may be secured for a decorative effect to provide support or a background for the mosaic structure. The base surface can have a preprinted pattern that provides guidance to the user on how to position the blocks to form a foundation or setting for the mosaic structure. The pattern can be a grid to facilitate the placement of the blocks, preferably coded with numbers or colors to indicate a particular placement of colored blocks.
Rectangular blocks 4 and 7 preferably have square end faces 5, 9a, and 9b and side faces 6a, 6b, and 8 in which the long side of the rectangle is twice the length of the short side. It is further preferable that for those assembly kits which have combinations of cubic blocks 1 and either or both types of rectangular blocks 4 and 7, that the length of the vertices 10 of the cubic block 1 equal the length of the vertices 11 of rectangular blocks 4 and 7.
The blocks 1, 4, and 7 can be constructed of almost any solid material that is capable of being coated with a pressure sensitive adhesive including wood, metal, glass, plastic, and rubber. The blocks should be made in different colors and textures so that combinations may be formed to create a pattern. It is preferred that the blocks be made of a resilient material that is able to recover its original shape after being compressed. One such material is foam made from ethylene vinyl acetate (EVA) having a density of 45 degrees. The preferred dimensions for the cube blocks 1 are 2×2×2 millimeters (mm), 4×4×4 mm, and 8×8×8 mm. The preferred dimensions for rectangular blocks 4 and rectangular blocks 7 are 2×2×4 mm, 4×4×8 mm, and 8×8×16 mm. However, the blocks may be made and used in any size and dimensions.
In another embodiment, the blocks 1, 4, and 7 are not coated with a pressure sensitive adhesive but instead are made with a material having magnetic properties or a material that can be attracted to a magnet. Examples of such materials are plastic magnets (a ferromagnetic compound such as ferric oxide mixed with a plastic binder), steel, and iron. The blocks 1, 4, and 7 in this embodiment are generally not coated with pressure sensitive adhesive. In the magnetic embodiment, the blocks 1 may be made entirely of a magnetic material or may have the magnetized portion limited to one or more faces. For example, a sheet of plastic magnet could be glued to at the attachment faces 3, 6b, and 9a.
Another variation of the sheet, shown in
In an alternate embodiment, the circular opening 43 does not have a slot 44 and the pin 48 is elastically resilient so that it compresses when the prong 47 is inserted into the opening 43. When the prong 47 is inserted sufficiently deep for the pin 48 to enter the chamber 45, the pin 48 decompresses and expands to its original volume, thus securing the male interlocking piece 42 to the female interlocking piece 41.
The interlocking pieces 41 and 42 may be scored with parallel lines 49 on each face so as to delineate sectors 50 onto which the adhesive blocks shown in
In the embodiment shown in
The interlocking pieces 41 and 42 may be made of any material having sufficient rigidity to support the blocks 1. In embodiments where the blocks 1 have pressure sensitive adhesive, the surface of the interlocking pieces 41 and 42 must be capable of being adhered to by the pressure sensitive adhesive on the blocks 1.
In an alternative embodiment, in which the blocks 1 are attached to the interlocking blocks 41 and 42 by magnetic attraction, either or both the blocks 1 and the interlocking pieces 41 and 42 are made of a material having magnetic properties or a material that is attracted to a magnet.
As shown in
The base sheet 101 is preferably marked either by printing, imprinting, or embossing with lines that create a grid of boxes 102 that indicate the placement of blocks 1 to facilitate proper alignment. Preferably, such boxes are coded by color or a numeric key to indicate which color of block 1 should be affixed to the box 102. Blocks 1 may be attached to the base sheet 101 and onto each other to form shapes that suggest an environment surrounding the mosaic structure. The blocks 1 can be attached to the base sheet 101 in an arrangement whereby they surround a space forming a slot 103 having a predetermined dimension. The mosaic structure 91 can have blocks 1 that are attached so as to constitute a member 104 having the same predetermined dimensions as the slot 103. The mosaic structure 91 may thus be attached to the base structure 100 by pressing the mosaic structure onto the base structure by engaging the member 104 (or members) into the slot 103 (or slots 103) so that the mosaic structure is held onto the base structure 100 by a press fit. The end result is a mosaic sculpture set in a decorative base.
As shown in
The assembly kit can also comprise attachments in special shapes to simulate objects such as body and building parts.
The assembly kit may also include interlocking pieces that are able to emit sounds, light, vibrations, or heat upon receipt of an outside input such as pressure or a radio signal.
The modules 135, which are commercially available and well known in the art, comprise chips that are activated by pressure or remotely transmitted signals to emit sound, light, heat, or vibrate. For example, a sound-emitting interlocking piece 131 can be fitted with a module 135 constructed so that when external pressure is applied to a plate 133, a pressure-activating device within the module 135 completes an electrical circuit that transmits power to the chip which in turn emits a sound. Similarly, a version of a module that emits light could be used in conjunction with interlocking pieces 131 constructed of transparent or translucent material such that the light emitted from the module passes through the walls of the interlocking piece. This could be used to generate effects with blocks 1 constructed of transparent or translucent material. In another version, a module 135 that emits heat could be used with blocks 1 made from materials having thermochromic properties to generate effects of changing colors or shades induced by the heat emitted from the module 135. Likewise, a module 135 that vibrates could be used to create motion effects in the interlocking piece 131 such as shaking or directional movement.
While the present invention has been described with regard to the preferred embodiments, it should be understood that the invention is not limited to these embodiments and a number of variations and modifications can be made to the structure described above without departing from the spirit and scope of the present invention.
Claims
1. A kit comprising
- a) a plurality of blocks having a plurality of colors, said blocks having at least one face coated with a layer of pressure sensitive adhesive and having a thickness dimension;
- b) a first interlocking piece having a plurality of planar faces onto which a plurality of said blocks are affixed by said pressure sensitive adhesive in a desired pattern and a second interlocking piece having at least one connecting face free of said blocks and having a plurality of nonconnecting faces onto which said blocks are affixed by said pressure sensitive adhesive in a desired pattern;
- c) said first interlocking piece having a first face onto which a protuberance is mounted in the center of said first face, with said protuberance having a second face opposite said first face, said second face having a first corresponding member of a means for connecting the protuberance to the second interlocking piece, with said protuberance having a height dimension equal to said thickness dimension of said blocks and configured to separate said blocks from said means of connecting when said blocks are affixed onto said first interlocking piece, and said second face is configured such that a portion of said second face will flushly engage the connecting face; and
- d) said connecting face of the second interlocking piece having a second corresponding member of the means for connecting the protuberance to the second interlocking piece such that said connecting face and said second face of the protuberance engage in planar contact when the protuberance is connected to the second interlocking piece, with said second corresponding member located in the center of said connecting face.
2. The kit of claim 1 in which the means for connecting the first interlocking piece to the second interlocking piece is a twist-lock connection in which the first and second corresponding members consist of a pin attached to a prong and an opening into a chamber such that when the prong and pin are inserted through the opening into the chamber, and when the first interlocking piece is rotated relative to the second interlocking piece, the male and female interlocking pieces become secured to each other.
3. The kit of claim 1 in which the means for connecting the first interlocking piece to the second interlocking piece is a snap-lock connection in which the first and second corresponding members consist of a prong having a pin or ridge and an opening into a chamber located in the center of such that when the prong is pushed through the opening and into the chamber, the pin or ridge engages within the chamber, and secures the first interlocking piece to the second interlocking piece.
4. The kit of claim 1 in which the means for connecting the first interlocking piece to the second interlocking piece is a press-fit connection in which the first and second corresponding members consist of a prong and an opening which has a size such that when the prong is pushed into the opening, the first and second interlocking pieces are secured to each other.
5. The kit of claim 1 in which the means for connecting the first interlocking piece to the second interlocking piece is a screw connection in which the first and second corresponding members consist of a prong having an external thread and a threaded opening by which the prong may be screwed into the opening, thus securing the first interlocking piece to the second interlocking piece.
6. The kit of claim 1 wherein one or more of said interlocking pieces have at least one face that has a pattern of grids onto which a plurality of said blocks may be aligned.
7. The kit of claim 1 wherein said first and second interlocking pieces include a pattern of grids onto which the blocks may be aligned and said grids are coded to receive said blocks having a particular color at particular spaces on said grids.
8. The kit of claim 1 further comprising an assembly tool having a cavity with dimensions such that the cavity is capable of partially enveloping and holding one of said blocks.
9. The kit of claim 1 in which said blocks are made of resilient material.
10. The kit of claim 1 in which the first and second interlocking pieces comprise planar surfaces at right degree angles.
11. The kit of claim 1 further comprising a base structure on which a plurality of said blocks may be secured and upon which said three-dimensional mosaic structure may be secured.
12. The kit of claim 1 in which at least one of said interlocking pieces contains a module capable of emitting light in response to an outside input.
13. The kit of claim 1 in which at least one of said interlocking pieces contains a module capable of emitting heat in response to an outside input and in which at least one of said blocks contains thermochromic pigment.
14. The kit of claim 1 in which:
- the means for connecting the first interlocking piece to the second interlocking piece is a twist-lock connection in which the first and second corresponding members consist of a prong and pin and an opening into a chamber such that when the prong and pin are inserted through the opening into the chamber, and when first interlocking piece is rotated relative to the second interlocking piece, the male and female interlocking pieces become secured to each other;
- the first and second interlocking pieces comprise planar surfaces at right degree angles; and
- wherein at least one planar surface on each of the first and second interlocking pieces has a pattern of grids onto which a plurality of said blocks may be aligned.
15. The kit of claim 1 in which:
- the means for connecting the first interlocking piece to the second interlocking piece is a snap-lock connection in which the first and second corresponding members consist of a prong having a pin or ridge and an opening into a chamber such that when the prong is pushed through the opening and into the chamber, the pin or ridge engages within the chamber, and secures the first interlocking piece to the second interlocking piece;
- the first and second interlocking pieces comprise planar surfaces at right degree angles; and
- wherein said first and second interlocking pieces include a pattern of grids onto which the blocks may be aligned.
16. The kit of claim 1 in which:
- the means for connecting the first interlocking piece to the second interlocking piece is a press-fit connection in which the first and second corresponding members consist of a prong and an opening such that when the prong is pushed into the opening, the first and second interlocking pieces are secured to each other;
- the first and second interlocking pieces comprise planar surfaces at right degree angles; and
- wherein said first and second interlocking pieces include a pattern of grids onto which the blocks may be aligned.
17. The kit of claim 1 in which:
- the means for connecting the first interlocking piece to the second interlocking piece is a screw connection in which the first and second corresponding members consist of a prong having an external thread and a threaded opening by which the prong may be screwed into the opening, thus securing the first interlocking piece to the second interlocking piece;
- the first and second interlocking pieces comprise planar surfaces at right degree angles; and
- wherein said first and second interlocking pieces include a pattern of grids onto which the blocks may be aligned.
18. A kit comprising:
- a) a plurality of magnetized blocks having a plurality of colors and having a thickness dimension;
- b) a first interlocking piece and a second interlocking piece, both of which are made from a material that is attracted to magnets, with said first interlocking piece having a plurality of planar faces onto which a plurality of said blocks may be affixed and said second interlocking piece having at least one connecting face free of said blocks and a plurality of nonconnecting faces onto which a plurality of said blocks may be affixed by magnetic attraction;
- c) said first interlocking piece having at first planar face onto which a protuberance is mounted in the center of said first planar face, with said protuberance having a second face opposite said first planar face, said second face having a first corresponding member of a means for connecting the protuberance to the second interlocking piece, with said protuberance having a height dimension equal to said thickness dimension of said blocks and configured to separate said blocks from said means for connecting when said blocks are affixed onto said first interlocking piece, and said second face configured such that a portion of said second face will engage the connecting face; and
- d) said connecting face of the second interlocking piece having a second corresponding member of the means for connecting the protuberance to the second interlocking piece; and
- e) further in which said first and second interlocking pieces comprise planar surfaces at right degree angles.
19. A kit comprising:
- a) a plurality of blocks made of a material attracted to magnets and having a plurality of colors and further having a thickness dimension;
- b) a first interlocking piece having a first face onto which a protuberance is mounted in the center of said first face, said protuberance having a height dimension equal to said thickness dimension of said blocks;
- c) a second interlocking piece having a connecting face free of said blocks and a plurality of nonconnecting faces onto which said blocks may be affixed;
- d) in which said first and second interlocking pieces are magnetized;
- e) further in which said first and second interlocking pieces comprise planar surfaces at right degree angles;
- e) whereby the blocks are affixed to said first and second interlocking pieces via magnetic attraction in a desired pattern;
- f) and further whereby the protuberance may be connected to the connecting face of the second interlocking piece via magnetic attraction.
20. The method of assembling a structural assembly having at least a first interlocking piece having a plurality of planar faces including a first face onto which a protuberance is mounted in the center of said first face with said protuberance having a first corresponding member of a means of connection and further having at least a second interlocking piece having a plurality of nonconnecting faces and a connecting face have a second corresponding member of a means for connection, said method comprising the steps of:
- a) placing a plurality of blocks having at least one face coated with a layer of pressure sensitive adhesive, a thickness dimension, and a plurality of colors, such that the blocks may be held by an assembly tool having a cavity with dimensions such that the cavity is capable of partially enveloping and holding said blocks;
- b) using the assembly tool to pick up one of said blocks and to place said block on a predetermined location on the first interlocking piece such that said block is affixed to the first interlocking piece by said pressure sensitive adhesive;
- c) repeating step b until the first face is covered by said blocks except for the portion encompassed by the protuberance, and the remaining planar faces are covered by said blocks, with said blocks affixed on said planar faces in a desired pattern;
- d) using the assembly tool to pick up one of said blocks and to place said block in a predetermined location on a nonconnecting face of the second interlocking piece, such that said block is affixed to the second interlocking piece by said pressure sensitive adhesive;
- e) repeating step d until each nonconnecting face is covered by said blocks in a desired pattern;
- f) engaging the first corresponding member of a means of connection with the second corresponding member of a means for connection, such that the first interlocking piece and the second interlocking piece become secured to each other.
21. The method of claim 20 in which the first and second corresponding members of a means of connection comprise a pin attached to a prong and a chamber having an opening, and in which the engagement is made by inserting the prong and pin through the opening into the chamber and rotating the first interlocking piece relative to the second interlocking piece such that first and second interlocking pieces become secured to each other.
Type: Application
Filed: Jun 13, 2014
Publication Date: Dec 17, 2015
Inventor: Steven Kay (Halfax)
Application Number: 14/303,871