LOW DEPTH CRATE
A crate includes a base, a pair of opposed side walls extending upward from the sides of the base and a pair of end walls extending upward from ends of the base. The end walls each include a pair of spaced apart end columns that act as partial spacers between the three adjacent bottles at that end. The handles are aligned offset from the center of the end wall. The handles are each aligned with one of the end columns so they can be aligned (e.g. centered) between adjacent bottles to provide more space for a user's hand. The handles may extend from one end column, over the other end column to the corner column. In the embodiment shown, the handles may be each offset toward a different side wall to provide better balance of the weight of the crate.
The present invention relates generally to crates and more particularly to crates for carrying beverage containers, such as bottles.
Many designs for crates for carrying beverage containers are known. Some crates include a base having a pair of opposed side walls and a pair of opposed end walls extending upwardly from the periphery of the base. For crates carrying smaller containers, e.g., approximately 16 to 24 ounce bottles, the bottles are typically arranged in a 4×6 arrangement, with four bottles arranged along each end wall. In this arrangement, the center of the handle is aligned between two of the bottles, thus providing sufficient room for the fingers of the user's hand grasping the handle. However, with bottles arranged with an odd number of bottles (e.g. three bottles) along each end wall, one of the bottles is aligned with the center of the handle, thus reducing the amount of space for the user's fingers. This is more typically done with larger bottles, such as 28 oz, 32 oz, 1 liter or 1.25 liter bottles, or larger.
Therefore, with an odd number of bottles along the end wall, the handle is moved outward from the bottle to increase the space for the user's fingers; however, this has drawbacks. First, the overall footprint of the crate is increased in that dimension. Second, if the crate is intended to be capable of cross-stacking, a certain ratio of length-to-width of the crate must be maintained. Therefore, the width of the crate must be increased as a result of moving the handle outward, further increasing the footprint. As another result of the increased width of the crate, bottle capture areas (recesses) on the bottom of the crate must be eliminated or opened up in order to accept the bottle caps of bottles of a crate cross-stacked therebelow. The bottle capture recesses may not fully capture the caps of the bottles and thus not provide stacking that is as stable as fully-captured bottles.
This problem is even more difficult with a high-band beverage crate having a band at the upper edges of columns In a high-band crate, the base of the crate must be able to nest into an identical crate below, so base has a smaller footprint than the upper edges of the band, leaving even less room for bottle capture on the bottom of the crate.
SUMMARY OF THE INVENTIONA crate according to one embodiment of the present invention includes a base, a pair of opposed side walls extending upward from the sides of the base and a pair of end walls extending upward from ends of the base. The end walls each include a pair of spaced apart end columns that act as partial spacers between the three adjacent bottles at that end. The handles are aligned off the center of the end wall. The handles are each aligned with one of the end columns so they can be aligned (e.g. centered) between adjacent bottles to provide more space for a user's hand. The handles may extend from one end column, over the other end column to the corner column In the embodiment shown, the handles may be each offset toward a different side wall to provide better balance of the weight of the crate.
The height of each handle may be aligned with a portion of the bottle having a reduced diameter. For example, some bottles have a tapered or contoured middle portion to facilitate grasping the bottle. By aligning the height of the handle with the taper or contour, the space for the user's hand may be further increased.
The arrangement of the handles off-center allows the handle to be moved inward, which reduces the overall length of the crate. The reduced length of the crate then permits a reduced width of the crate per the required ratio for cross-stacking. The reduced width then permits a full bottle capture on the bottom surface of the crate.
These and other features of the application can be best understood from the following specification and drawings, the following of which is a brief description.
A crate 10 according to one embodiment of the present invention is shown in
A plurality of side columns 22 project upwardly from the base 12 to the upper band portion 18. Upper side column portions 23 continue upward and project inward from the upper band portion 18, aligned above the side columns 22. Corner columns 24 project upwardly from the base 12 at the intersection of the end walls 16 and side walls 14.
End columns 26 and 28 project upwardly from the base 12. In each end wall 16. Each end column 26 is aligned below a handle opening 30 in each end wall 16. A lower handle portion 32 extends from each end column 28 across the adjacent end column 26 and connects to the corner column 24. The end columns 26, 28 are tapered toward the interior of the crate 10. Upper column portions 29 project inward from the upper band portion 18.
This alignment maximizes space for the user's hand. By aligning the handle with the column 26, the handle is aligned with the column 26 that is positioned between the bottles. The handles 30 may be offset relative to one another. The handles 30 may be offset off the center of each end wall 16. As shown, the handles 30 may be offset toward opposite side walls to balance the load in the crate 10 when it is loaded and being lifted and carried by a user's two hands (one in each handle opening 30).
As shown in
The caps 56 of the bottles 50 of a crate 10 would be received within the capture ribs 40 of the crate 10 stacked or cross-stacked thereon. With a 3×5 arrangement, the cross-stacking is more complicated than a 2×4 arrangement, but the cross-stacking arrangements are known and are accommodated by the capture ribs 32 of the crate 10.
As is known, the crates 10 are injection molded as a single piece of a suitable plastic, such as polypropylene, polyethylene or other suitable material.
In accordance with the provisions of the patent statutes and jurisprudence, exemplary configurations described above are considered to represent a preferred embodiment of the invention. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.
Claims
1. A nestable crate comprising:
- a base having opposed side edges and opposed end edges, the base having an array of bottle capture areas on an underside thereof including an odd number of bottle capture areas adjacent each end edge;
- a plurality of side columns extending upward from each of the side edges of the base;
- at least one end column extending upward from one of the end edges of the base; and
- an upper band portion at an upper end of the at least one end column, a handle formed in the upper band portion above the at least one end column.
2. The crate of claim 1 wherein the upper band portion includes a valley aligned with the handle.
3. The crate of claim 1 wherein the handle includes an opening between an upper handle portion and a lower handle portion, the upper handle portion including a convex lower surface.
4. The crate of claim 3 wherein the lower handle portion is connected to the base via the at least one end column.
5. The crate of claim 4 wherein the lower handle portion curves downward and can be received in the valley of an upper handle portion of an identical crate in which the crate is nested.
6. The crate of claim 1 wherein the upper band portion extends along upper ends of the plurality of side columns and the upper band portion includes at least one valley portion and at least one peak portion.
7. The crate of claim 1 wherein the bottle capture areas are at least partially circumscribed by capture ribs and wherein the capture ribs do not have any breaks along a periphery of the base.
8. A nestable crate comprising:
- a base;
- a pair of opposed side walls extending upward the base, a longitudinal centerline of the crate equally spaced between the side walls; and
- a pair of opposed end walls extending upward from the base, each end wall having a handle formed therein, wherein the handles are offset from the longitudinal centerline of the crate.
9. The crate of claim 8 wherein the base has an array of bottle capture areas on an underside thereof including an odd number of bottle capture areas adjacent each end wall.
10. The crate of claim 9 wherein the handles are aligned between two of the bottle capture areas adjacent the respective end walls of the crate.
11. The crate of claim 8 wherein one of the handles is offset toward one of the side walls and the other of the handles is offset toward the other of the handles.
12. The crate of claim 11 further including an end column extending from the base to the handle.
13. The crate of claim 8 further including a plurality of bottles therein, wherein the bottles have a reduced diameter portion aligned with the handles.
14. The crate of claim 8 wherein each of the end walls includes at least one end column extending upward from the base and an upper band portion at an upper end of the at least one end column.
15. A nestable crate comprising:
- a base having opposed side edges and opposed end edges, the base having an array of bottle capture areas on an underside thereof including an odd number of bottle capture areas adjacent each end edge;
- a plurality of side columns extending upward from each of the side edges of the base;
- a plurality of end columns extending upward from each of the end edges of the base; and
- an upper band portion extending about a periphery of the crate at upper ends of the plurality of end columns and plurality of side columns, a handle formed in the upper band portion above at least one of the plurality of end columns, a handle opening through the upper band portion at each end of the crate, wherein the plurality of end columns and the plurality of side columns are nestable within an upper band portion of an identical crate, wherein the crate can be cross-stacked on the identical crate loaded with bottles.
16. The nestable crate of claim 15 wherein the crate is cross-stacked on the identical crate loaded with bottles, with bottle caps of the bottles fully captured by the bottle capture areas of the crate.
17. The nestable crate of claim 16 wherein the handles are each aligned with one of the plurality of end columns at the respective ends of the crate.
18. The nestable crate of claim 15 wherein one of the handles is offset closer to one of the sides of the crate and the other of the handles is offset closer to the other of the sides of the crate.
19. The nestable crate of claim 15 wherein the upper band portion includes a valley aligned with the handles at each end of the crate.
Type: Application
Filed: May 12, 2015
Publication Date: Jan 21, 2016
Inventors: William P. Apps (Alpharetta, GA), Suzanne Whitfield Clark (Santa Monica, CA)
Application Number: 14/710,124