Cabinet Installation Device

Abstract

A method for installing objects such as cabinets on a vertical surface such as a wall includes the use of a novel support device having an upper portion including two vertically spaced support surfaces. Two of the support devices are first placed at a selected height at an angle to the wall for initially supporting the object on a first support surface. The support devices are then sequentially moved to extend between a front portion of the object and the floor so that the object rests on the second support surface thus freeing both hands of the installer.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 13/363,430 filed on Feb. 1, 2012, which is herein incorporated by reference in its entirely.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention disclosed and claimed in this application is directed to a support mechanism for supporting objects such as cabinets during installation of the objects on a vertical surface. Two of the supports can be utilized in such a manner so as to allow installation of the object by a single installer.

2. Description of Related Arts Invention

Prior art devices for installation of objects such as cabinets on walls include an adjustable upright support having an adjustable carrier for supporting the cabinet. Such a device is shown in U.S. Pat. No. 6/612,533. This device is designed to hold cabinets in place before installation only on a level surface with level walls. This product has adjustments for correcting cabinet for level but not for plumb, which is detrimental for cabinet installation. This design is also bulky, utilizing too much space for tool storage and transportation, and also adds to the amount of tools needed by the installer rather than eliminating tools already needed for cabinet installation.

Another prior art device disclosed in U.S. Pat. No. 5/718,493 consist of a bracket securing the load and weight of the cabinet, but still requires more than one person to install cabinets correctly using a series of steps that are eliminated by the support device of this invention.

BRIEF SUMMARY OF SOME OF THE INVENTION

The present invention includes two substantially similar adjustable support devices. The overall length of the device is adjustable. The upper portion of the support includes two distinct support surfaces separated by a step and angled with respect to the longitudinal axis of the support device. The support devices can be placed on a vertical wall surface to initially support the object such as a cabinet on one of the support surfaces and then can be moved outwardly and positioned under the object to support the object on the second support surfaces as will be explained herein. This permits one installer to install the object on a vertical surface without additional help.

The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be better understood. Additional features and advantages of the invention will be described hereinafter that form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiments disclosed may be readily utilized as a basis for modifying or designing other embodiments for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent embodiments do not depart from the spirit and scope of the invention as set forth in the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

For a detailed description of the preferred embodiments of the invention, reference will now be made to the accompanying drawings in which:

FIG. 1 is a perspective view of the two support devices according to an embodiment of the invention supporting the object against a vertical surface.

FIG. 2A is a front view of one of the support devices shown in FIG. 1.

FIG. 2B is a side view of one of the support devices shown in FIG. 1.

FIG. 3A is a front view of one of the support devices shown in FIG. 1 with an adjustable leg portion extended.

FIG. 3B is a side view of one of the support devices shown in FIG. 1 with an adjustable leg portion extended.

FIG. 4 is a side view of the top portion of a support device.

FIG. 5 is a side view of one of the support devices extending at an angle between the floor and a vertical surface supporting a cabinet with the aid of an installer.

FIG. 6 is a side view of one of the support devices supporting the front portion of the object against a vertical surface.

FIG. 7 is a side view of a portion of one of the support devices including an optional magnetic plate.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to FIG. 1, it can be seen that two of the support devices 17 are used to install a cabinet 15 or other structure on a vertical wall 16. Each support device includes a generally rectangular elongated body 18 having a front surface 33, a rear surface 34 (FIG. 3B), and side surface 31 and 32. Each support device includes a hollow lower portion that telescopically receives a foot member 21 that is adjustable in length by virtue of a plurality of holes 23 that align with an aperture 11 provided in the lower portion of body 18. A suitable pin or detent mechanisms may be used to lock the leg member in place. Other well-known adjustable length mechanisms may also be used such as a screw and thread arrangement. The lower portion of foot 21 that engages the floor 25 may be provided with a curved anti-skid element 22.

Each support device may also include a handle portion 19 and built in levels 20 and 28 in vertical and horizontal orientations when the support device is extending vertically from a horizontal surface.

The configuration of the upper portion 44 of the support device according to an embodiment of the invention will now be described. Referring to FIG. 4, the upper portion of the support device includes a longitudinal axis 62 and a transverse axis 61 that is perpendicular to the longitudinal axis 62. Longitudinal axis 62 is perpendicular to the horizontal when the support device is in an upright vertical position as shown in FIG. 2B.

The upper portion of support device as shown in FIG. 4 includes first support surface 41 that is inclined with respect to transverse axis 61 and forms an angle Ai with the front surface 33 of the support device. A step portion 42 extends downwardly from surface 41 to a second support surface 43 that is also angled with respect to transverse axis 61. Surface 42 extends from the lower portion of step portion 42 to the rear surface 34. Surfaces 41 and 43 may be in planes that are parallel to each other and are spaced apart by a distance D₁. An angle A₃ is formed by surfaces 42 and 43 and angle A₂ is formed between surface 43 and rear surface 34 of the support.

Angles A₁, A₂, and A₃ are chosen so as to support the cabinet in the manner shown in FIGS. 5 and 6 at varying heights according to the length of the adjustable feet 21.

Surfaces 41, 42, and 43 may be formed of a piece of hard plastic material such as nylon.

Suitable values for angles A₁, A₂, and A₃, are 108°, 72°, and 90°, ±3° respectively. Distance D₁ may be approximately ⅜″.

FIG. 7 illustrates a magnetic plate 51 that can be attached to one of the side surfaces 31 or 32. Magnetic plate 51 is useful for holding items such as screws and drill bits that are used during the installation process. The support device 17 may include side pockets that hold additional tools such as levels 27.

The installation of cabinets using the support devices will now be described. Two of the support devices are placed between the floor 25 and vertical surface 16 as shown in FIG. 5 and spaced apart a distance less that the width of the cabinet. The installer then picks up the cabinet and supports it on surface 41 of the support device and with this hand push the cabinet against vertical surface or wall 16. With their other hand, the installer now removes one of the support devices by grasping handle 19 to the position shown in FIG. 6 where the lower portion of the cabinet is now supported by step 42 and second surface 43. The second support device is now moved to the position in FIG. 1. In this configuration the cabinet 15 is supported against the vertical surface by the support devices 17 and both hands of the installer are free. The installer is now free to use a suitable tool to attach the cabinet to the wall 16 with screws 52 or the like. During this process the installer can check to see if the cabinet is level b using levels 27, 20 and 28. If not level, the feet 21 of the support devices can be moved in either direction accordingly.

Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations may be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A support device for installing objects on a vertical surface comprising:

1) an elongated body having an upper portion and a lower portion,

2) a leg member adjustably positioned on the lower portion of the elongated body,

3) the upper portion of the elongated body including first and second support surfaces that are inclined with respect to a transverse axis of the elongated body and separated by a step portion, one of the support surfaces adapted to support an object against the vertical surface when the support device is positioned at an angle between a floor and the vertical surface, and the second support surface adapted to support the front portion of the object when the support device is positioned between the floor and the object, the first and second support surfaces being parallel to the floor when the support device is positioned at said angle.

2. The support device as claimed in claim 1 further including a handle formed internally with the elongated body.

3. The support device according to claim 1 wherein the first and second support surfaces are parallel to each other.

4. The support device according to claim 1 wherein the elongated body includes a front surface and a rear surface,

the first support surface and the front surface intersect at an angle of about 105° to 111°, and

the second support surface and the rear surface intersect at an angle of about 69° to 75°.

5. The support device according to claim 1 further including a magnetic plate secured to the elongated body.

6. A method of installing a cabinet having a front portion and a wall engaging rear portion on a vertical surface comprising:

providing a pair of support devices having an upper portion having first and second spaced apart support surfaces, positioning the support devices between a floor and the vertical surface at a selected height, such that the first and second parallel support surface are parallel to the floor,

supporting the wall engaging rear portion of the cabinet on the first support surface of each of the support devices, and holding the cabinet against the vertical surface with at least one hand,

sequentially repositioning the support devices away from the vertical surface to extend between the floor and the front portion of the cabinet,

supporting the front portion of the cabinet on each of the second support surfaces of the support devices, and

securing the cabinet to the vertical surface.

7. The method of claim 6 including a step of checking a horizontal orientation of the cabinet and adjusting the position of a lower end of the support device on the floor to maintain the cabinet level.

8. The method according to claim 6 wherein the pair of supporting devices have adjustable legs.