Coupler system for masonry reinforcement bars
A coupler system is disclosed which secures ends of masonry reinforcement bars together. The coupler secures the ends of the bars in a variety of means, so as to strengthen the structural integrity of a building. The coupler system includes masonry reinforcement bars with holes in the ends which allow pins to pass through the coupler to secure the bar.
Climate changes in the latter part of the 20th century and in the first decade of the 21st century have necessitated a change in construction techniques. Buildings methods that once allowed houses, schools, and commercial buildings to last at least 100 to 200 years have been found to be inadequate in the increasingly powerful storms that have brought the world more powerful and more frequent tsunamis, hurricanes, and tornadoes. Additionally, as the population in the coastal areas around the Pacific Rim has increased almost exponentially, buildings must be built that can withstand not just storms, but earthquakes.
U.S. Pat. No. 8,297,021 (Quinones)(herein incorporated by reference in its entirety) discloses the use of rebar for constructing and reinforcing modular block construction comprising placing on one top or more modular blocks a plurality of separators (masonry reinforcement bar). These masonry reinforcement bars placed between blocks give the wall or structure a greater ability to withstand weather forces that would otherwise destroy the structure.
SUMMARY OF THE DISCLOSUREThe present disclosure teaches a coupler that provides a strong linkage between two masonry reinforcement bars, thereby greatly increasing the strength and resilience of the reinforced structure. More specifically, the masonry reinforcement bars are placed on top of a layer of blocks or bricks such that each row of blocks has a layer of reinforcement bars before any cement or any cement or mortar is added. This acts as a reinforcement for the structure to withstand stressful conditions. To further strengthen the structure, the ends of the masonry reinforcement bars are connected by couplers, and secured in place by a few different devices, including the use of pins. The couplers are fitted to the masonry reinforcement bars over a well of the brick or block, which is where the ends of the masonry reinforcement bars meet, and the well is filled with cement. This further increases the strength of the wall or the building.
In one embodiment, the ends of two masonry reinforcement bars are fitted into a coupler.
In one embodiment the ends of the two masonry reinforcement bars are held within the coupler by pins.
In another embodiment, each of the ends of the masonry reinforcement bars within the coupler by pins.
In another embodiment of the disclosure, one end of the coupler is welded to a masonry reinforcement bar, and the other masonry reinforcement bars fits in and is held by a pin.
In another embodiment of the disclosure each end of the coupler is beveled.
In different embodiment of the disclosure, one end of the coupler is threaded, the complementary masonry reinforcement bar is threaded, and at the other end of the coupler the coupler is reverse threaded, and the complementary masonry reinforcement bar is reverse threaded.
In yet another embodiment of the disclosure, the coupler is hexagonal.
In another embodiment of the disclosure the ends of the coupler are each attached to the coupler by the use of separate pins.
Another embodiment of the disclosure allows for notches near or at the ends of the masonry reinforcement bar to be complementary notched, such that one projection fits into the complementary notch on the other masonry reinforcement bar, and the coupler fits over the couple notches.
In another variation of an embodiment, the ends the notches are not rectangular but are in fact rounded
In yet another embodiment of the disclosure the coupler has two parts, with one section having a top notch, and the other section having a bottom section with a swivel pin connecting said two sections.
In another embodiment, the rebar is distressed. In another embodiment, the rebar is a grooved steel bar. In yet another embodiment, cold roll steel bars are used for the rebars.
These and other objects, features and advantages of the present disclosure will become readily apparent to those having ordinary skill in the art upon reading the following detailed description of the disclosure in view of the drawings and claims.
The accompanying drawings, which are incorporated into and form a part of the specification, illustrate one or more embodiments of the present disclosure and, together with the description, serve to explain the principles of the disclosure. The drawings are only for the purpose of illustrating one or more preferred embodiments of the disclosure and are not to be construed as limiting the disclosure. The dimensions, materials, and specifications described in the drawings illustrate only certain embodiments and may be different for different embodiments. In the drawings:
Referring to
The coupler 1 has four holes 3, 4, 5, 6 passing through the wall of the coupler. Hole 3 in the top 7 of the coupler 1 is aligned with hole 5 in the bottom 8 of the coupler 1. Similarly, hole 4, which is positioned about ½″ to about 1½″ from the other hole, is aligned with hole 6 in the bottom 8 of the coupler 1.
Coupler pin 9 (
Referring to
Referring to
It should be noted that the mortar used between the layers of block is usually ⅜″ thick. In fact, the separators are no more than ⅝″ in height and therefore it is advisable that the coupler be no wider than ⅝″ in height, and, in another embodiment, ½″ in height. The ends of the masonry reinforcement bars are connected by the couplers over a well of the block, into which the cement is poured, thereby giving the connection an even greater strength.
In another embodiment (shown in
A small pin 9 having a bridge of ½″ or the length between holes 42 and 43 is fitted in through holes 46, 47 that pass through the second masonry reinforcement bar 48. The legs 11, 12 of the pin 9 are then bent to secure the masonry reinforcement bar within and to the coupler.
In another embodiment (
In another embodiment (
Because the width of the coupler is by necessity wider than the width of the masonry reinforcement bars, a coupler 80 (
In one embodiment shown in
Referring to
The coupler 202 is slipped over one of the two masonry reinforcement bars(203, 204). The end of one of the masonry reinforcement bars 203 having notch 200 projects from the end of the coupler 202. The rectangular end 206 of masonry reinforcement bar 204 fits into notch 200 and the rectangular end 205 of masonry reinforcement bar 203 fits into the notch 201 of masonry reinforcement bar 204. The coupler is then slipped over the two masonry bars 203, 204 securing the interfitting bars together. In another embodiment (not shown), there are two holes going through the coupler 202 and each of the two masonry reinforcement bars 203, 204 has a hole so that the legs 14, 15 of pin 13 pass through the couplers 203, 204, whereupon the ends of the legs 14, 15 are bent.
The couplers so far described are for rectangular structures such that the couplers and the masonry reinforcement bars are relatively all in a straight line. However, there are situations during construction of some buildings where there are angular walls and hence the masonry reinforcement bars are not in a straight line alignment. To use the reinforcement masonry bars in such a situation,
Each of the two masonry reinforcement bars 320, 321 have a hole 322, 323 positioned from about ½″ to about ¾″ from their end. These holes are aligned with the holes 306, 307 in the half couplers 301, 302. A pin 330 is inserted through hole 306, whereupon the pin is bent as it exits the bottom side of the half coupler, such that the pin cannot fall out. If there no head on the pin, the top part of the pin is also bent. Similarly, pin 311 is inserted through hole 307. In another embodiment, the hole in the masonry reinforcement bar does not penetrate through the width of the bar. The pin can be secured by the snugness of the hole, or by the cement that will be poured over the coupler.
While various embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the disclosure. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
1. A coupler system for masonry reinforcement bars for strengthening buildings, said system comprising: said first masonry reinforcement bar and said second masonry reinforcement bar having a hole near their proximal end and a hole near their distal end, each of said holes passing through the top section through the bottom section of each of said first masonry reinforcement bar and said second masonry reinforcement bar; each of said holes having the ability to align with any of said holes in said coupler; such that when said distal end of said first masonry reinforcement bar is inserted into said proximal end of said hollow tube, and said holes of said proximal end of said hollow tube align with said holes of said distal end of said first masonry reinforcement bar, and when said proximal end of said second masonry reinforcement bar is inserted into said distal end of said hollow tube, and said holes of said distal end of said hollow tube align with said holes of said proximal end of said first masonry reinforcement bar, said bars are secured by the insertion of said coupler pin into said aligned holes.
- a) A coupler, said coupler comprising: i) a hollow tube comprising: A) an outer diameter; B) an inner diameter; C) a proximal end; D) a distal end; E) a top section, F) a bottom section; G) an opening ii) a hole near the proximal end of said hollow tube, said hole positioned from about ½ inch to 1 inch from said proximal end, said hole aligning with and passing through said top section continuing through said bottom section; iii) a hole near the distal end of said hollow tube, said hole positioned about ½ inch to 1 inch from said first proximal end, said hole aligning and with and passing through the top section continuing through said bottom section;
- b) two masonry reinforcement bars comprising i) a first masonry reinforcement bar, said masonry reinforcement bar comprising: A) a proximal end; and B) a distal end; C) a top section; and D) a bottom section; ii) a second masonry reinforcement bar, said second masonry reinforcement bar comprising: A) a proximal end; B) a distal end; C) a top section; and D) a bottom section,
- c) a coupler pin, said coupler pin comprising: i) a first leg, said first leg having a top section and a bottom section, said first leg long enough to extend beyond an outside diameter of said coupler; ii) a second leg, said second leg having a top section and a bottom section, said first leg long enough to extend beyond an outside diameter of said coupler; iii) a bridge integral and positioned between said top section of said first leg and said top section of said second leg, said bridge being the length of the mid-point of said long enough such that said first leg connected to said bridge can fit into said proximal hole of said coupler and said second leg connected to said bridge can fit into said distal hole of said coupler at the same time;
2. The coupler system of claim 1, wherein said coupler ranges in length from about 1.5 to about 6 inches.
3. The coupler system of claim 2, wherein said coupler is from about 2 to about 4 inches in length.
4. The coupler system of claim 3, wherein said coupler is 3 inches in length.
5. The coupler system of claim 1, wherein the outer diameter of the coupler is about ½ inch.
6. The coupler system of claim 1, wherein the inner diameter of the opening of the coupler extending a length of the coupler is large enough to accommodate insertion of said masonry reinforcement bars.
7. The coupler system of claim 6, wherein the inner diameter of the opening of the coupler is 0.251 inches.
8. The coupler system of claim 1, wherein said coupler is made of a material selected from the group consisting of cold rolled steel, copper, aluminum, magnesium, palladium, platinum, fiberglass, a hard plastic, and ceramic.
9. The coupler system of claim 8, wherein said coupler is made of said cold rolled steel.
10. A coupler system for masonry reinforcement bars for strengthening buildings, said system comprising: said first masonry reinforcement bar and said second masonry reinforcement bar having a hole near their proximal end and a hole near their distal end, each of said holes passing through the top section through the bottom section of each of said first masonry reinforcement bar and said second masonry reinforcement bar; each of said holes having the ability to align with any of said holes in said coupler; and when said proximal end of said second masonry reinforcement bar is inserted into said distal end of said hollow tube, and said holes of said distal end of said hollow tube align with said holes of said proximal end of said first masonry reinforcement bar, said second masonry reinforcement bar is secured by the insertion of said coupler pin into said aligned holes.
- a) A coupler, said coupler comprising: i) a hollow tube comprising: A) an outer diameter; B) an inner diameter; C) a proximal end; D) a distal end; E) a top section, F) a bottom section; G) an opening ii) a hole near the proximal end of said hollow tube, said hole positioned from about ½ inch to 1 inch from said proximal end, said hole aligning with and passing through said top section continuing through said bottom section; iii) a hole near the distal end of said hollow tube, said hole positioned about ½ inch to 1 inch from said first proximal end, said hole aligning and with and passing through the top section continuing through said bottom section;
- b) two masonry reinforcement bars comprising i) a first masonry reinforcement bar, said masonry bar comprising: A) a proximal end; B) a distal end; C) a top section; and D) a bottom section; ii) a second masonry reinforcement bar, said second masonry reinforcement bar comprising: A) a proximal end; B) a distal end; C) a top section; and D) a bottom section,
- c) a coupler pin, said coupler pin comprising: i) a first leg, said first leg having a top section and a bottom section, said first leg long enough to extend beyond an outside diameter of said coupler; ii) a second leg, said second leg having a top section and a bottom section, said first leg long enough to extend beyond an outside diameter of said coupler;; iii) a bridge integral and positioned between between said top section of said first leg and said top section of said second leg, said bridge being the length of the mid-point of said long enough such that said first leg connected to said bridge can fit into said proximal hole of said coupler and said second leg connected to said bridge can fit into said distal hole of said coupler at the same time;
11. The coupler system of claim 10, wherein said coupler ranges in length from about 1.5 to about 6 inches.
12. The coupler system of claim 11, wherein said coupler is from about 2 to about 4 inches in length.
13. The coupler system of claim 12, wherein said coupler is 3 inches in length.
14. The coupler system of claim 10, wherein the outer diameter of the coupler is about ½ inch.
15. The coupler system of claim 10, wherein the inner diameter of the opening of the coupler extending a length of the coupler is large enough to accommodate insertion of said masonry reinforcement bars.
16. The coupler system of claim 15, wherein the inner diameter of the opening of the coupler is 0.251 inches.
17. A coupler system for masonry reinforcement bars for strengthening buildings, said system comprising: such that said coupler slips over either said first masonry reinforcement bar or said second reinforcement bar, said first reinforcement bar and said second reinforcement bar are mated, and the coupler is slid over the area of coupling.
- a) A coupler, said coupler comprising: i) a hollow tube comprising: a) an outer diameter; b) an inner diameter; c) a proximal end; d) a distal end; e) a top section, f) a bottom section; g) an opening;
- d) two masonry reinforcement bars comprising i) a first masonry reinforcement bar, said masonry bar having A) a proximal end; and B) a distal end, said distal section having a grooved section; C) a top section; and D) a bottom section; ii) a second masonry reinforcement bar, said second masonry reinforcement bar having A) a proximal end, said proximal section having a grooved section, positioned such that the grooved section is complementary to the grooved section of the distal end of the first masonry reinforcement bar; B) a distal end; C) a top section; and D) a bottom section,
18. A coupler system for masonry reinforcement bars for strengthening buildings, said system comprising:
- a) First masonry reinforcement bar, said first masonry reinforcement bar comprising: i) At least one hole near and through a distal end of said first masonry reinforcement bar; ii) a second masonry reinforcement bar; said second masonry reinforcement bar comprising: iii) at least one hole near and through a proximal end of said second masonry bar;
- b) Second masonry reinforcement bar, said first masonry reinforcement bar comprising: i) at least one hole near and through a distal end of said first masonry reinforcement bar; ii) a second masonry reinforcement bar; said second masonry reinforcement bar comprising at least one hole near and through a proximal end of said second masonry bar;
- c) a swivel coupler, said swivel coupler comprising: i) a first section of the swivel coupler, having a tubular structure with a lead opening extending lengthwise through said first section of the swivel coupler, said first section of the swivel coupler comprising a vertical hole through a proximal end of said first section of the swivel coupler, an extension of a top longitudinal half of said distal end of said first section of said coupler at, and a vertical set hole through said top longitudinal half; ii) a second section of the swivel coupler comprising a tubular structure with a lead opening extending lengthwise through said second section of the swivel coupler, said second section of the swivel coupler comprising a vertical hole through a proximal end of said second section of the swivel coupler, an extension of a bottom longitudinal half of said distal end of said first section of said coupler at, and a vertical set hole through said bottom longitudinal half; iii) a swivel pivot pin which is secured through said vertical set hole of said top longitudinal half of said first section of said swivel coupler and the vertical set holes of said bottom longitudinal half of said second section of said swivel coupler; and
- d) at least two anchor pins wherein said at least one of two said anchor pins are used to secure one of said masonry reinforcement bars into a first section of said swivel coupler, and the other one of at least one of two said anchor pins secures the second section of said swivel coupler.
Type: Application
Filed: Aug 4, 2014
Publication Date: Feb 4, 2016
Inventor: Amando Quinones (La Luz, MD)
Application Number: 14/121,121