ARRANGEMENT FOR MIXING A FLUID TO A PROCESS LIQUID AND A METHOD OF OPERATING THE ARRANGEMENT
An arrangement for mixing a fluid to a process liquid by using at least one mixing station and a method of operating the arrangement to feed injection or mixing liquid to injection mixers arranged on a periphery of a flow pipe transferring a process liquid. The arrangement and the method are applicable for the injection of mixers and chemical mixing in processes for the wood processing industry.
The present invention relates to an arrangement for mixing a fluid to a process liquid and a method of operating the arrangement. The arrangement and the method of the invention may be used when mixing a fluid to a process liquid by using injection mixers arranged on the periphery of a flow pipe transferring a process liquid. The arrangement and the method of the invention are especially applicable for instance in connection with the mixing of chemical/s in wood processing industry.
BACKGROUND ARTInjection mixers for adding a fluid, i.e. liquid, gas and/or a suspension of liquid and solids, to a process liquid have been known for decades. As an example of modern injection mixers, chemical mixers of Wetend Technologies Oy may be discussed. Patent documents EP-B1-1064427, EP-B1-1219344, FI-B-111868, FI-B-115148 and FI-B-116473 discuss such mixers and explain how injection mixing is used in the introduction and mixing of a fluid into a process liquid. The injection mixing is performed by not only spraying the fluid itself to the process liquid, but an injection liquid is used for enhancing the penetration of the liquid-fluid mixture deep into the process liquid. Sometimes also another liquid, i.e. mixing liquid is used. The injection liquid is not the fluid to be mixed, but another fluid the amount of which is normally higher than that of the fluid to be mixed. The injection liquid may be the same as the process liquid, or it may be some other, though applicable, process liquid, it may be a filtrate from somewhere from the process, or it may be clear water, for instance. The mixing liquid may be yet another liquid, which is normally used for diluting the fluid or chemical to be mixed prior to the introduction of the fluid into communication with the injection liquid. The mixing liquid may, for instance, be chosen from the same list of liquids as the injection liquid. The injection mixing station, is formed of injection mixers arranged on substantially the same circumference of the process pipe or reactor so that one mixer is sufficient for pipes/reactors of small diameter, slightly larger pipes/reactors use two opposing mixers on the same circumference, pipes/reactors slightly larger than this need three mixers located at 120 degree intervals on the circumference and so on. In other words, usually more than one mixer, i.e. a mixing station is needed to inject the fluid to the process liquid in mill scale applications. Sometimes such a mixing station may include another set of injection mixers arranged on another circumference of the flow pipe, however, axially close to the first group of mixers.
The present practice, i.e. the latest and the most advanced way of introducing injection and mixing liquid (if used) to the injection mixers, shown in
The feed lines from the manifold to the injection mixers are provided with valves but the valves are on-off-type valves and they cannot be used for controlling the volume flow. The main reason for the use of the above type of valves is that the injection liquid is not normally clean liquid but contains particulate matter. This is self-evident as the process liquid itself may very often be used as the injection liquid. If the process liquid is, for instance a paper making stock, it may contain fibers and fillers that would easily, when throttling the flow in a valve, collect or accumulate in places where the flow is slow and less turbulent. After some time the accumulated fibers and/or fillers, more generally accumulated impurities, may loosen and flow along with the flow into the injection mixer. Such accumulated impurities may impede the flow in the injection mixer, block the mixer or at least enter the process liquid and cause problems in the end product or its production. Thus the manifold or a corresponding means for dividing the injection liquid should be capable of dividing the injection liquid evenly to the feed pipes taking the injection liquid to the injection mixers.
If mixing liquid is used, it is common practice to use the liquid used as the injection liquid as the mixing liquid, too, though other liquids may also be used. However, in case it is the injection liquid that is used as the mixing liquid, the through-flow of the injection liquid manifold is usually taken to another manifold, so called mixing liquid manifold that divides the mixing liquid to the injection mixers. The feed lines from the mixing liquid manifold to the injection mixers are provided with valves just like the injection liquid feed lines, too. Exactly the same problems are involved in dividing the mixing liquid to its respective feed pipes as those discussed above in connection with the injection liquid.
BRIEF SUMMARY OF THE INVENTIONAn object of the present invention is to develop an arrangement for mixing a fluid to a process liquid and a method of operating the arrangement that overcomes at least some of the above discussed problems.
Another object of the present invention is to develop an arrangement for mixing a fluid to a process liquid and a method of operating the arrangement where the accuracy of the division of the volume flows of the injection liquid is considerably improved.
Yet another object of the present invention is to develop an injection mixing arrangement and a method of operating the arrangement where the expenses relating to the injection liquid feed arrangement have been significantly reduced.
A still further object of the present invention is to develop an arrangement for mixing more than one fluid to a process liquid and a method of operating the arrangement evenly and reliably.
There are a few advantages gained by the use of the present invention, for instance,
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- More even division of the injection liquid
- Reduced investment costs, and
- Less space needed around the process piping.
At least one object of the present invention is met with an arrangement for mixing a fluid to a process liquid by means of at least one injection mixing station, the at least one mixing station comprising two or more injection mixers adapted for fastening, when in use, on a periphery of the process liquid flow pipe, each injection mixer having an inlet for the fluid to be mixed and at least one first inlet for an injection liquid used for injecting the fluid out of the injection mixer, the at least one first inlet being connected by means of a feed pipe to a means for dividing liquid, the liquid dividing means, when in use, being arranged in flow communication via a liquid line with a source of liquid, wherein the liquid dividing means is a rotary dividing means having a casing and at least as many outlets as there are injection mixers in the at least one mixing station. At least one object of the present invention is met with a method of operating an arrangement for mixing a fluid to a process liquid, the arrangement comprising at least one injection mixing station, the at least one mixing station comprising two or more injection mixers adapted for fastening, when in use, on a periphery of the process liquid flow pipe, each injection mixer having an inlet for the fluid to be mixed and at least one first inlet for an injection liquid used for injecting the fluid out of the injection mixer, the at least one first inlet being connected by means of a feed pipe to a means for dividing liquid, the liquid dividing means, when in use, being arranged in flow communication via a liquid line with a source of liquid, the method comprising the steps of
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- a) Providing the dividing means with a casing, at least as many outlets as there are injection mixers in the at least one mixing station and a rotor for making up a rotary dividing means,
- b) Taking a liquid from a liquid source,
- c) Introducing the liquid to the rotary dividing means,
- d) Dividing at least a part of the liquid equally to the outlets by means of the rotor,
- e) Introducing the divided at least a part of the liquid via the feed pipes to the first liquid inlets of the injection mixers,
- f) Introducing a fluid to the fluid inlets of the injection mixers, and
- g) Injecting and mixing the fluid by means of the liquid into the process liquid.
Other characteristic features of the arrangement and the method of the present invention are disclosed in the appended patent claims.
In the following, the arrangement and the method of the present invention are discussed in more detail with reference to the appended figures, in which
Now, the rotary dividing means 40 is provided with at least one other outlet 44, which is connected by means of a feed line 46 to a dividing means 48 for dividing the mixing liquid equally to feed lines 50. In
Just like in the embodiment of
Just like in the embodiment of
One way of designing the casing of the rotary dividing means is to provide the casing with a round cross section and drill substantially radial holes for the pressure outlets. The casing may be provided originally with a certain number of (for instance 4) holes for the outlets and then reserve in between the already drilled holes space for (for instance 3) additional holes. Thus the 4 original holes may be at 90 degrees intervals, i.e. symmetrically, whereby drilling of one additional hole between any two holes results in non-symmetrical arrangement for the holes, or, for example, the 4 original holes may be drilled at an interval of 70 degrees, whereby the remaining 3 holes have a sector of 150 degrees to fit into, whereby the positioning of the holes and outlets is always non-symmetrical. Naturally any other imaginable division of holes may be applied here, too.
In a further preferred, but not illustrated, embodiment of the present invention the injection mixing station is provided with one rotary dividing means for the injection liquid and another rotary dividing means for the mixing liquid. This kind of an arrangement brings about a number of advantages. Firstly, the volume flows of the injection liquid and mixing liquid are not any more proportional but may be freely adjusted, i.e. both rotary dividing means may have their own flow meters and inverter controlled drive motors. Secondly, though the mixing liquid and injection liquid may be taken from the same source, i.e. the rotary dividing means may be coupled in parallel between line 6 introducing the injection and mixing liquids to the rotary dividing means and the injection mixers 4, it is also possible to use a mixing liquid different from the injection liquid. For instance, it is possible to use paper making stock or non-clarified filtrate as the injection liquid and clear filtrate or fresh water as the mixing liquid, just to name a few exemplary options without any intention to limit the invention to those examples.
A further feature of the present invention that has to be taken into account when taking the rotary dividing means in use is that, in most applications, it is of utmost importance that the rotary dividing means may not introduce pulsating flows to the injection mixers. The reason for the above requirement is the positioning of the mixing station very close to the headbox of the fiber web machine, as if the injection mixers receive pulsating flows, they also inject pulsating jets to the stock, and the stock takes the pulses through the headbox to the wire of the fiber web machine. The pulses in the headbox flow causes changes in the uniformity of the slice flow, resulting in local changes in the grammage of the web and overall reduction in the quality of the end product.
The pulsating of the rotary dividing means may be prevented by two optional ways. The first option is to arrange the outlet openings to be used in the casing of the rotary dividing means non-symmetrically, for instance, by arranging seven outlets in 360/7 degrees intervals and using only three, four or five of them for introducing liquid to the injection mixer. Another option is to arrange the number of vanes of the impeller/rotor differ substantially from the number of outlet openings. In other words, the number of vanes may neither be a multitude of the number of outlet openings, nor a half of that. This means in practice, for instance, that when the rotary dividing means have 6 symmetrical outlets for injection liquid, the rotor/impeller may not have 6 vanes, which are by nature symmetrically arranged, but the preferable number of vanes would be 5 or 7. In a similar manner, if the number of vanes is 5, the number of outlets for injection liquid should be 4, 6, 7 or 8, for instance. In other words, Nv< >Z*No or No< >Z*Nv, where Nv is the number of rotor vanes, No is the number of outlets in the rotary dividing means, and Z is an integer, i.e. one of 1, 2, 3, 4, 5, etc. The above setting of outlets applies individually for both set of outlets for the injection liquid and set of outlets for the mixing liquid, and also for the combined number thereof, if the outlets have been arranged symmetrically one after another on the periphery of the rotary dividing means.
It should be understood that the above is only an exemplary description of a novel and inventive an arrangement for feeding liquid to at least one mixing station. It should be understood that the above description discusses only a few preferred embodiments of the present invention without any purpose to limit the invention to the discussed embodiments and their details only. Thus the above specification should not be understood as limiting the invention by any means but the entire scope of the invention is defined by the appended claims only. From the above description it should be understood that separate features of different embodiments of the invention may be used in connection with other separate features of other embodiments even if such a combination has not been specifically discussed in the description or shown in the drawings.
Claims
1.-17. (canceled)
18. An arrangement for mixing a fluid to a process liquid comprising:
- at least one mixing station including injection mixers configured to be fastened on a periphery of a process liquid flow pipe, wherein each injection mixer includes an inlet for the fluid to be mixed and at least one first inlet for an injection liquid to be used to inject fluid from the injection mixer, and
- each of the at least one first inlets being connectable to feed pipes to an injection liquid distributor configured to distribute the injection liquid to the injection mixers, the injection liquid divider configured to be in flow communication, via an injection liquid line, with the process liquid flow pipe, and the injection liquid divider including outlets corresponding to each of the injection mixers in the at least one injection mixing station,
- wherein the injection liquid distributor includes a centrifugal pump having a casing with the outlets arranged on the casing, and the centrifugal pump configured to provide a substantially uniform fluid pressure at each of the outlets.
19. The feeding arrangement as recited in claim 18, wherein the injection mixers each includes a second inlet configured to receive a mixing liquid which dilutes a chemical in the injection liquid or adds a chemical to the injection liquid, wherein the second inlet of each of the injection mixers is in flow communication with one of the outlets of the injection liquid distributor.
20. The feeding arrangement as recited in claim 18, wherein the injection mixers each include a second inlet configured to receive a mixing liquid which dilutes a chemical in the injection liquid or adds a chemical to the injection liquid, and the second inlet of each injection mixer is configured to be in flow communication with another liquid distributor.
21. The feeding arrangement as recited in claim 20, wherein the another liquid distributor is one of a centrifugal pump and a manifold.
22. The feeding arrangement as recited in claim 21, wherein the another liquid distributor is in flow communication with one of another centrifugal pump and the injection liquid line.
23. The feeding arrangement as recited in claim 18, wherein the outlets on the casing of centrifugal pump have flow passages that are substantially equal in cross sectional area.
24. The feeding arrangement as recited in claim 19, further comprising a mixing liquid outlet on the casing of the centrifugal pump.
25. The feeding arrangement as recited in claim 21, further comprising mixing liquid outlets on the casing of the centrifugal pump, wherein each mixing liquid outlet is in flow communication with one of the injection mixers.
26. The feeding arrangement as recited in claim 21, wherein the outlets are symmetrically arranged to the pump casing.
27. The feeding arrangement as recited in claim 18, wherein the centrifugal pump includes a rotor having symmetrically arranged vanes, and the rotor vanes and outlets are in number each defined by one of the equations:
- Nv is greater or less than the product of Z and No, and
- No is greater or less than the product of Z and Nv,
- where Nv is the number of rotor vanes, No is the number of outlets in the centrifugal pump, and Z is a positive integer.
28. The feeding arrangement as recited in claim 18, wherein the outlets are asymmetrically arranged to the casing of the centrifugal pump.
29. The feeding arrangement as recited in claim 21, wherein the another liquid distributor is to a source of the mixing liquid other than the process liquid.
30. A method for mixing a fluid into a process liquid comprising:
- introducing an injection liquid into a centrifugal pump, and pumping the injection liquid into outlets on a casing of the centrifugal pump, wherein the outlet each receive a substantially equal flow amounts of the injection liquid;
- distributing the injection liquid from each of the outlets to a corresponding injection mixer mounted to the process liquid pipe, wherein each injection mixer receives substantially an equal flow amount of the injection liquid;
- introducing a fluid into each of the injection mixers, mixing the fluid with the injection liquid, and introducing the mixture of the fluid and the injection liquid from each injection mixer into the process liquid flowing through the process liquid pipe.
31. The method as recited in claim 30, further comprising extracting additional amounts of the injection liquid from another outlet of the centrifugal pump and distributing the additional amounts of the injection liquid to each of the injection mixers as a mixing liquid.
32. The operating method as recited in claim 30, further comprising:
- introducing a mixing liquid into another centrifugal pump;
- pumping the mixing liquid through the another centrifugal pump and distributing the pumped mixing liquid substantially equally through outlets symmetrically arranged on the casing of the another centrifugal pump, wherein each outlet is in fluid communication with at least one of the injection mixers, and
- introducing the pumped mixing liquid from the outlets on the casing of the another centrifugal into each of the injection mixers.
33. The method as recited in claim 30, further comprising changing a flow rate of the extracted injection liquid being introduced into the centrifugal pump by adjusting a rotational speed of a rotor of the centrifugal pump.
34. The method as recited in claim 30, further comprising extracting process liquid from the process liquid flow pipe and introducing the extracted process liquid as the injection liquid into the centrifugal pump.
35. An arrangement for mixing a fluid to a process liquid comprising:
- injection mixers each fastened to a process liquid flow pipe, wherein each injection mixer includes an outlet open to a process liquid flow passage in the pipe, an inlet configured to receive a fluid to be mixed with process liquid, and a first inlet configured to receive an injection liquid to be used to inject the fluid from the injection mixer into the process liquid flow, and
- feed pipes each of which is connected to the first inlet of on a respective one of the injection mixers, wherein each injection mixer has a corresponding feed pipe;
- a centrifugal pump configured to distribute the injection liquid to the first inlets of the injection mixers, the centrifugal pump includes an inlet coupled to a pipe feeding the process liquid to the injection mixer, wherein the injection liquid includes the process liquid, and
- outlets on the centrifugal pump configured to allow the injection liquid to flow from the injection liquid distributor to each of the feed pipes, wherein each outlet is connected to a corresponding one of the feed pipes.
Type: Application
Filed: Feb 21, 2014
Publication Date: Feb 11, 2016
Patent Grant number: 9649607
Inventors: Jouni MATULA (Savonlinna), Jussi MATULA (Savonlinna)
Application Number: 14/769,588