PINNED LUG JOINT
A pinned lug joint including: a first part with two first lugs projecting from a bridge which extends between them; a second part pivotally coupled to the first part, the second part including a second lug positioned between the first lugs; and a sealing member, the sealing member being mounted to the first lugs and extending between them to seal an air gap between the second lug and the bridge at least when the second part is in a first position. The pinned lug joint may be used to attach a panel assembly to part of an aircraft.
This application is a continuation of U.S. patent application Ser. No. 12/805,615 filed on Aug. 10, 2010, and claims priority to Great Britain Application No. 0913913.0, filed Aug. 10, 2009, the entirety of both applications is incorporated by reference.
FIELD OF THE INVENTIONThe present invention relates to a pinned lug joint, a method of reducing air flow through a pinned lug joint and a method of reducing drag on an aerodynamic surface.
BACKGROUND OF THE INVENTIONSpoilers are typically provided on the upper aerodynamic surface of an aircraft wing, between the main fixed wing box and the trailing edge flaps. The performance of the flaps can be improved by attaching them to the fixed wing box by drop hinge mechanisms. This allows the flaps to be deployed in both aft and downward directions and to be rotated downwardly (or “drooped”). When the flaps are fully deployed in this way, gaps are formed between the trailing edges of the spoilers and the leading edges of the flaps. Small air gaps in these regions improve lift when compared to conventional Fowler flaps. However, if these gaps are too large and the continuity of the upper aerodynamic surface is not maintained, then the performance of the flaps is reduced. To control the size of these gaps, the spoilers are rotated downwardly (or “drooped”) when the flaps are fully deployed (e.g. during take-off).
The spoilers are typically attached to the fixed wing box by structural ribs. Cut-out sections are provided on the leading edges of the spoilers to prevent clashing between the spoilers and the ribs when the spoilers are deployed to a braking position. However, particularly when the spoilers are in their drooped positions, these cut-out sections become exposed. When the flaps are deployed, voids are opened on the high pressure lower surface of the wing. This can lead to cross-bleed air flowing from the high pressure lower surface, through air gaps in the joints between the structural ribs and the spoilers, and through the cut-out sections to the low pressure upper surface. This leads to a reduction in lift. Also, when the spoilers are in their cruise positions, the cut-out sections act as discontinuities in the path of the air flow, increasing drag and noise. Consequently, for optimum performance, these air gaps need to be sealed, while allowing the spoilers to rotate over their entire pivotal range without clashing with the structural rib.
SUMMARY OF THE INVENTIONA first aspect of the invention provides a pinned lug joint comprising: a first part comprising two first lugs projecting from a bridge which extends between them; a second part pivotally coupled to the first part, the second part comprising a second lug positioned between the first lugs; and a sealing member, the sealing member being mounted to the first lugs and extending between them to seal an air gap between the second lug and the bridge at least when the second part is in a first position. Preferably, the sealing member seals the air gap between the second lug and the bridge throughout the pivotal range of the second part.
Preferably, the sealing member comprises: a first flange which extends between one of the first lugs and the second lug to seal an air gap between them; and a second flange which extends between the other first lug and the second lug to seal an air gap between them. It is also preferable that the sealing member is mounted to one of the first lugs with a first mounting portion and to the other first lug with a second mounting portion, wherein the first and second flanges form part of the first and second mounting portions respectively.
The sealing member may be made from, for example but not exclusively, an elastomer such as polyurethane or neoprene. Moreover, the mounting portions are optionally reinforced by, for example but not exclusively, a metallic, cloth or carbon fibre reinforcement element in order to increase the stiffness of the seal where it contacts the first lugs. It is preferable that the portion of the seal which extends between the first lugs includes a less stiff reinforcement than the mounting portions, or no reinforcement at all.
A second aspect of the invention provides a pinned lug joint comprising: a first lug pivotally coupled to a second lug; and a seal mounted on one of the lugs, the seal comprising a flange which extends between the first and second lugs to seal an air gap between them. Preferably, the flange is shaped to conform to an outer contour of the lug on which the seal is mounted. It is also preferable that the flange is a substantially flat projection which extends from a web of the seal.
A third aspect of the invention provides a panel assembly connected to part of an aircraft by the joint of the first or second aspects of the invention, the panel assembly comprising: a panel with a cut-out section; and a resilient sealing member attached to the panel and positioned in the cut-out section. Where the panel assembly is connected to part of an aircraft by the joint of the first aspect of the invention, it is preferable that the second lug extends from the cut-out section of the panel, the cut-out out section providing a clearance between the first part and the second part at least when the second part is pivoted to a second position. It is also preferable that the resilient sealing member is elastomeric.
A fourth aspect of the invention provides a panel assembly comprising: an aerodynamic surface pivotally coupled to part of an aircraft by a hinge fitting, the surface comprising a cut-out section to avoid clashing with the hinge fitting when the surface is pivoted to a first position; and a sealing member attached to the aerodynamic surface and positioned in the cut-out section to at least partially fill the cut-out section at least when the aerodynamic surface is pivoted to a second position.
A fifth aspect of the invention provides a method of reducing drag on an aerodynamic surface, the aerodynamic surface being pivotally coupled to part of an aircraft by a hinge fitting, the surface comprising a cut-out section to avoid clashing with the hinge fitting when the surface is pivoted to a first position, the method comprising attaching a sealing member to the aerodynamic surface and positioning the sealing member in the cut-out section to at least partially fill the cut-out section at least when the aerodynamic surface is pivoted to a second position. Preferably the sealing member is resilient and the method further comprises compressing the sealing member when the aerodynamic surface is pivoted to the first position. It is also preferable that, when the aerodynamic surface is pivoted from the first position to the second position, the seal relaxes to its original shape.
A sixth aspect of the invention provides a method of reducing air flow through a pinned lug joint, the joint comprising a first part pivotally coupled to a second part, the second part comprising two second lugs projecting from a bridge which extends between them, and the first part comprising a first lug positioned between the lugs of the second part, the method comprising: sealing a first air gap between the first lug and the bridge of the second part at least when the first part is in a predetermined position; and/or sealing a second air gap between the first lug and one of the second lugs; and/or sealing a third air gap between the first lug and the other second lug. Preferably, the first part comprises a panel with a cut-out section from which the first lug extends, the method further comprising at least partially sealing a fourth air gap in the cut-out section of the panel.
Embodiments of the invention will now be described with reference to the accompanying drawings, in which:
A flap 11 is positioned directly aft of the spoiler 4. The flap 11 is pivotally attached to the wing box by a drop-hinge mechanism (not shown). A lower panel 12 is attached to the aft edge of the lower cover 2 by a butt-strap 13 and extends therefrom to seal a gap between the lower cover 2 and the flap 11. It is noted that the spoiler 4 and the flap 11 are movable aerodynamic surfaces, both of which are shown in their retracted positions in
As shown in
As illustrated most clearly in
In
As the spoiler lug 14 has a constant radius over its pivotal range as it rotates about the clevis pin, the external surface of the lug remains in contact with the bridge seals of both the upper seal 30 and the lower seal 31 throughout its pivotal range (e.g. −15° to +55°). Alternatively, the spoiler lug 14 may contact the bridge seal of only one of the upper and lower seals 30, 31 at any given position in the spoiler's pivotal range. When the spoiler is in the drooped position, the bridge of the lower seal 31 may be compressed against the clevis bridge 17. Likewise, when the spoiler is deployed to its braking position, the bridge of the upper seal 30 may be compressed against the clevis bridge 17. However, as mentioned above, the resilient seals 30, 31 expand back to their original size when they are relaxed in the intermediate positions.
The upper and lower seals may be made from, for example but not exclusively, an elastomer such as polyurethane or neoprene. Optionally, the seals may be reinforced by, for example but not exclusively, a metallic, cloth or carbon fibre reinforcing element which can be moulded into the seals to increase their stiffness. The reinforcement is particularly desirable in the mounting portions of the upper and lower seals in order to provide added stiffness where the upper and lower seals 30, 31 contact the clevis fitting 6. Less reinforcement (if any) is preferably applied to the bridge seals which come into contact with the spoiler lug 14.
By sealing the air gaps in the clevis fitting 6 with separate upper and lower seals 30, 31, installation of the seal is simplified. The seals can also be retrofitted to existing structural rib assemblies. It is noted that the upper and lower seals 30, 31 could alternatively be formed from a single part.
As mentioned above, the resilient blade seal 40 (shown in
Sealing of hinge slots at the edge of moveable aircraft panels is not limited to flight control surfaces and is an issue elsewhere on aircraft, e.g. landing gear bay doors. The seals described above are also applicable to these applications.
Although the invention has been described above with reference to one or more preferred embodiments, it will be appreciated that various changes or modifications may be made without departing from the scope of the invention as defined in the appended claims.
Claims
1. A pinned lug joint comprising:
- a first part comprising two first lugs projecting from a bridge which extends between them;
- a second part pivotally coupled to the first part, the second part comprising a second lug positioned between the first lugs; and
- a sealing member, the sealing member being mounted to the first lugs and extending from the bridge and between the first lugs to contact the second lug so as to seal an air gap between the second lug and the bridge at least when the second part is in a first position.
2. The pinned lug joint of claim 1 wherein the sealing member comprises:
- a first flange which extends between one of the first lugs and the second lug to seal an air gap between them; and
- a second flange which extends between the other first lug and the second lug to seal an air gap between them.
3. The pinned lug joint of claim 2 wherein the sealing member is mounted to one of the first lugs with a first mounting portion and to the other first lug with a second mounting portion, wherein the first and second flanges form part of the first and second mounting portions respectively.
4. The pinned lug joint of claim 1 wherein one of the two first lugs is pivotally coupled to the second lug by a pin having a pin axis; and the seal comprises a web shaped to conform to an outer contour of said one first lug on which the seal is mounted, and having a flange which projects inwardly from an end of the web towards the pin axis and extends between the one first lug and the second lug to seal an air gap between them.
5. The pinned lug joint of claim 4 wherein the flange is a first flange projecting from a first end of the web and the seal further comprises a second flange projecting from a second end of the web opposite the first end.
6. The pinned lug joint of claims 4 wherein the flange is a substantially flat projection.
7. A panel assembly connected to part of an aircraft by the joint of claim 1 the panel assembly comprising: a panel with a cut-out section; and a resilient sealing member attached to the panel and positioned in the cut-out section.
8. The panel assembly of claim 7 wherein the second lug extends from the cut-out section of the panel, the cut-out section providing a clearance between the first part and the second part at least when the second part is pivoted to a second position.
9. The panel assembly of claim 7 wherein the resilient sealing member is elastomeric.
10. A panel assembly connected to part of an aircraft by the joint of claim 4 the panel assembly comprising: a panel with a cut-out section; and a resilient sealing member attached to the panel and positioned in the cut-out section.
11. The panel assembly of claim 10 wherein the second lug extends from the cut-out out section of the panel, the cut-out section providing a clearance between the first part and the second part at least when the second part is pivoted to a second position.
12. The panel assembly of claim 10 wherein the resilient sealing member is elastomeric.
13. The panel assembly of claim 7 wherein the panel is an aerodynamic surface, and the cut-out section in the panel is arranged to avoid clashing with the pinned lug joint when the aerodynamic surface is pivoted to a first position; and the resilient second sealing member is arranged to at least partially fill the cut-out section at least when the aerodynamic surface is pivoted to a second position.
14. The panel assembly of claim 10 wherein the panel is an aerodynamic surface, and the cut-out section in the panel is arranged to avoid clashing with the pinned lug joint when the aerodynamic surface is pivoted to a first position; and the resilient second sealing member is arranged to at least partially fill the cut-out section at least when the aerodynamic surface is pivoted to a second position.
Type: Application
Filed: Aug 17, 2015
Publication Date: Feb 18, 2016
Inventors: Eric WILDMAN (Bristol), Mohamed Saffique ABDULKADER (Tamilnadu)
Application Number: 14/828,375