CONTAINER
An embodiment of a container is provided. The container includes a lower portion including a sidewall extending from a first end to a second end and an end wall closing the second end of the sidewall. The sidewall includes first and second sides spaced apart and each extending between third and fourth sides. The sidewall includes a first corner portion located between the first and fourth sides. The first corner portion extends from a first junction to a second junction. The first side curves outwardly from the first junction. The first corner portion curves outwardly from the first junction. The first junction extends non-parallel to a central vertical axis of the sidewall. The container includes an upper portion pivotally coupled to the lower portion. The upper portion includes a cover defining a dispensing aperture and a lid configured to close the dispensing aperture.
The present invention relates generally to containers and more specifically containers with features configured for stacking of containers.
Various products, e.g., wipes, facial tissues, etc., are transported to points of sale and sold to consumers in containers, e.g., plastic containers. In many cases, the containers may not be formed at the same location as the location at which the product to be stored is formed. Therefore, containers may be transported from the locations at which they are formed to the location at which the product to be stored is formed to allow the containers to be filled with the product.
SUMMARY OF THE INVENTIONOne embodiment of the invention relates to a container. The container includes a lower portion including a sidewall extending from a first end to a second end and an end wall closing the second end of the sidewall. The sidewall includes first and second sides spaced apart and each extending between third and fourth sides. The sidewall includes a first corner portion located between the first and fourth sides. The first corner portion extends from a first junction to a second junction. The first side curves outwardly from the first junction. The first corner portion curves outwardly from the first junction. The first junction extends non-parallel to a central vertical axis of the sidewall. The container includes an upper portion pivotally coupled to the lower portion. The upper portion includes a cover defining a dispensing aperture and a lid pivotally coupled to the cover configured to close the dispensing aperture when the lid is in a closed configuration relative to the cover.
Another embodiment of the invention relates to a stack of containers. The stack includes a first container. The first container includes a lower portion and an upper portion pivotally coupled to the lower portion. The lower portion includes a sidewall extending from an upper periphery to a second end and an end wall closing the second end of the sidewall. The sidewall includes first, second, third, and fourth corner portions. The first container includes a first rib extending inwardly from the first corner portion, a second rib extending inwardly from the second corner portion, a third rib extending inwardly from the third corner portion, and a fourth rib extending inwardly from the fourth corner. The stack of containers includes a second container. The second container includes a lower portion and an upper portion pivotally coupled to the lower portion. The lower portion includes a sidewall extending from a first end to a second end and an end wall closing the second end of the sidewall. The end wall of the second container is supported by the ribs of the first container. The sidewall of the first container and the sidewall of the second container define a gap therebetween between the first and second corner portions at the upper periphery of the sidewall of the first container.
Another embodiment of the invention relates to a container. The container includes a lower portion including a sidewall extending from a first end to a second end and an end wall closing the second end of the sidewall. The lower portion includes a plurality of ribs each extending inwardly from the sidewall. The ribs each include a lower portion and an upper portion. The upper portion has an inner peripheral edge including a concave portion extending away from the lower portion. The container includes an upper portion pivotally coupled to the lower portion. The upper portion includes a cover portion defining a central aperture and a lid pivotally coupled to the cover portion.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims.
This application will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements in which:
Before turning to the figures, in one embodiment, containers such as plastic containers are formed to contain or store products such as, e.g., wipes, for example wet wipes, facial tissues, etc. The containers may be formed at a first location. The product to be stored may be formed at a second location different from the first location. The containers are shipped away from the first location to a filling location, in one embodiment, the second location, at which they are filled with the product to be stored. When the containers are shipped to the filling location, the containers may be stacked for shipping, for example stacked in an open configuration, to provide reduced space usage and ability to ship more containers per unit volume compared to shipping the containers in an unstacked configuration. However, during shipping, the containers may remain in a stacked configuration for extended periods of time, e.g., six weeks, and may encounter adverse environmental conditions, e.g., high heat, high humidity, etc. Additionally, some containers, for example, containers in the lower portions of the stack are subjected to the weight and pressure of containers above them, which may cause the sidewalls of containers to deform. It may be disadvantageous to have a container with a deformed sidewall that, upon unstacking and filling, may be unsuitable, e.g., the lid of the container may not fit, seal with, close to, etc., the deformed sidewall, and the container may be discarded, e.g., it may be expensive to make and ship containers that are discarded before filling with product and sale.
Additionally, in one embodiment, containers are unstacked, such as, for example, by an automated process and machinery, once they reach the filling location. Containers that are difficult to remove from the stacked configuration may be disadvantageous. For example, in one embodiment, containers are unstacked in an automated process, e.g., by a machine-moveable suction mechanism. Containers that stick together in the stack may cause the unstacking or filling processes to be interrupted, which may be undesirable.
Referring generally to the figures, various exemplary embodiments of a container 20 are illustrated. Generally, the shape and configuration of containers 20 may be configured to maintain the shape of their sidewalls during transport, e.g., while in a stacked configuration. Additionally, the shape and configuration of containers 20 may be configured to provide for ease of unstacking containers, e.g., the containers may easily be removed from one another to allow for unstacking the containers after shipping.
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In another embodiment, the outer periphery of the corner portions of a container have various other shapes, e.g., squared off, angular, non-continuously curved, etc. The innermost portions of the sidewall of the container on either side of the corners are set in relative to the portions of the sidewall extending away from the innermost portions to allow for ease of removal of one container from a another from a stacked configuration to an unstacked configuration.
In one embodiment, corner portions of the container 20 may be shaped and/or configured and/or dimensioned substantially similar to corner portion 201.
Embodiments of containers 20 may be formed from suitable plastics, e.g., polypropylene, polyethylene terephalate, thermoplastics, thermosetting plastics, polyvinyl chloride, or any other suitable type of plastic. In other embodiments, containers 20 may be formed from other suitable materials.
It should be understood that the figures illustrate the exemplary embodiments in detail, and it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only. The construction and arrangements, shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.
For purposes of this disclosure, the term “coupled” means the joining of two components directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature.
In various exemplary embodiments, the relative dimensions, including angles, lengths and radii, as shown in the Figures are to scale. Actual measurements of the Figures will disclose relative dimensions, angles and proportions of the various exemplary embodiments. Various exemplary embodiments extend to various ranges around the absolute and relative dimensions, angles and proportions that may be determined from the Figures. Various exemplary embodiments include any combination of one or more relative dimensions or angles that may be determined from the Figures. Further, actual dimensions not expressly set out in this description can be determined by using the ratios of dimensions measured in the Figures in combination with the express dimensions set out in this description.
Claims
1. A container comprising:
- a lower portion including a sidewall extending from a first end to a second end and an end wall closing the second end of the sidewall, the sidewall including first and second sides spaced apart and each extending between third and fourth sides, a first corner portion located between the first and fourth sides, the first corner portion extending from a first junction formed between the first side and the first corner portion to a second junction formed between the fourth side and the first corner portion, wherein the first junction and the second junction are separated by a first distance proximate the end wall, wherein the first junction and the second junction are separated by a second distance proximate the first end of the sidewall, and wherein the first distance is greater than the second distance, the first side curving outwardly from the first junction, the first corner portion curving outwardly from the first junction, the first junction extending non-parallel to a central vertical axis of the sidewall; and
- an upper portion pivotally coupled to the lower portion, the upper portion including a cover defining a dispensing aperture and a lid pivotally coupled to the cover configured to close the dispensing aperture when the lid is in a closed configuration relative to the cover.
2. The container of claim 1, wherein the fourth side curves outwardly from the second junction, wherein the first corner portion curves outwardly from the second junction, and wherein the second junction extends non-parallel to the central vertical axis of the sidewall.
3. The container of claim 1, wherein the first corner is continuously curved between the first junction and the second junction.
4. (canceled)
5. The container of claim 1, comprising a second corner portion continuously curved between the first side and the second side, a third corner portion continuously curved between the second side and the third side, and a fourth corner portion continuously curved between the third side and the fourth side.
6. The container of claim 5, comprising first, second, third, and fourth ribs each extending inwardly from one of the corner portions.
7. The container of claim 6, comprising a fifth rib extending inwardly from the first side between the first and second ribs, and a sixth rib extending inwardly from the second side between the third and fourth ribs.
8. The container of claim 6, wherein each of the ribs includes a lower portion and an upper portion extending from the lower portion, the upper portion having an inner peripheral edge including a concave portion, the ribs being configured to support stacking of another container thereon.
9. The container of claim 1, wherein the lower peripheries of each of the third and fourth sides of the sidewall each include an arched portion.
10. A stack of containers comprising:
- a first container, including a lower portion and an upper portion pivotally coupled to the lower portion, the lower portion including a sidewall extending from an upper periphery to a second end and an end wall closing the second end of the sidewall, the sidewall including first, second, third, and fourth corner portions, the first container including a first rib extending inwardly from the first corner portion, a second rib extending inwardly from the second corner portion, a third rib extending inwardly from the third corner portion, and a fourth rib extending inwardly from the fourth corner; and
- a second container including a lower portion and an upper portion pivotally coupled to the lower portion, the lower portion including a sidewall extending from a first end to a second end and an end wall closing the second end of the sidewall, the end wall of the second container being supported by the ribs of the first container;
- wherein the sidewall of the first container and the sidewall of the second container define a gap therebetween between the first and second corner portions at the upper periphery of the sidewall of the first container.
11. The stack of containers of claim 10, wherein the sidewall of the first container includes first and second sides spaced apart and each extending between third and fourth sides, a first corner portion located between the first and fourth sides, the first corner portion extending from a first junction to a second junction, the first side curving outwardly from the first junction, the first corner portion curving outwardly from the first junction, the first junction extending non-parallel to a central vertical axis of the sidewall.
12. The stack of containers of claim 11, wherein the sidewall of the second container includes first and second sides spaced apart and each extending between the third and fourth sides, a first corner portion located between the first and fourth sides, the first corner portion extending from a first junction to a second junction, the first side curving outwardly from the first junction, the first corner portion curving outwardly from the first junction, the first junction extending non-parallel to a central vertical axis of the sidewall.
13. The stack of containers of claim 12, wherein the gap is located at the first junction of the first container at the upper periphery of the sidewall, the gap configured to allow air to pass between the sidewall of the first container and the sidewall of the second container to the end wall of the first container.
14. The stack of containers of claim 13, wherein the sidewall of the first container includes a second corner portion extending from a third junction to a fourth junction, the first side curving outwardly from the third junction, the second corner portion curving outwardly from the third junction, the third junction extending non-parallel to the central vertical axis of the sidewall.
15. The stack of containers of claim 14, wherein the sidewall of the second container includes a second corner portion extending from a third junction to a fourth junction, the first side curving outwardly from the third junction, the second corner portion curving outwardly from the third junction, the third junction extending non-parallel to the central vertical axis of the sidewall.
16. The stack of containers of claim 15, wherein a second gap is located at the third junction of the first container at the upper periphery of the sidewall, the gap configured to allow air to pass between the sidewall of the first container and the sidewall of the second container to the end wall of the first container.
17. The stack of containers of claim 15, wherein the eight gaps are defined between the sidewall of the first container and the sidewall of the second container at the upper periphery of the sidewall of the first container, with one of the gaps being located on each side of each of the corner portions.
18. A container comprising:
- a lower portion including a sidewall extending from a first end to a second end and an end wall closing the second end of the sidewall, the lower portion including a plurality of ribs each extending inwardly from the sidewall, the ribs each including a lower portion and an upper portion, the upper portion having an inner peripheral edge including a concave portion extending away from the lower portion; and
- an upper portion pivotally coupled to the lower portion, the upper portion including a cover portion defining a central aperture and a lid pivotally coupled to the cover portion.
19. The container of claim 18, wherein the inner peripheral edge of the upper portion of each of the ribs includes a convex portion extending upwardly from the concave portion.
20. The container of claim 18, wherein the sidewall includes four corner portions with one of the plurality of ribs extending inwardly from each of the corner portions.
21. The stack of containers of claim 10, wherein the sidewall defines a first side between the first and second corner portions, a second side between the second and third corner portions, a third side between the third and fourth corner portions, and a fourth side between the fourth and first corner portions, wherein each corner portion forms a first junction with one adjacent side of the sidewall and a second junction with another adjacent side of the corner portion, wherein the first and second junctions of each corner portion are separated by a first distance proximate the end wall, wherein the first and second junctions of each corner portion are separated by a second distance proximate the first end of the sidewall, and wherein the first distance is greater than the second distance.
22. The container of claim 18, wherein the sidewall includes first, second, third, and fourth corner portions, wherein the sidewall defines a first side between the first and second corner portions, a second side between the second and third corner portions, a third side between the third and fourth corner portions, and a fourth side between the fourth and first corner portions, wherein each corner portion forms a first junction with one adjacent side of the sidewall and a second junction with another adjacent side of the corner portion, wherein the first and second junctions of each corner portion are separated by a first distance proximate the end wall, wherein the first and second junctions of each corner portion are separated by a second distance proximate the first end of the sidewall, and wherein the first distance is greater than the second distance.
Type: Application
Filed: Aug 19, 2014
Publication Date: Feb 25, 2016
Inventor: Donald C. Neitzel (Petersburg, MI)
Application Number: 14/463,150