DRILL PIPE WITH ROLLER ASSEMBLY
A drill pipe assembly includes a tubular body and a roller assembly for reducing friction between the drill pipe and the inner wall of a wellbore. The tubular body includes a substantially cylindrical body outer surface defining roller pockets. Alternatively, the drill pipe assembly may have a sleeve that fits concentrically and rotatably around the tubular body, with the sleeve outer surface defining the roller pockets. Each roller pocket has a roller assembly that includes an axle having opposed ends retained by the tubular body or the sleeve. A roller is retained by and rotates on each axle, partially disposed in the roller pocket and partially projecting outwardly from the outer surface.
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The present invention is directed to the field of drill pipes used in drilling of oil and gas wellbores, and in particular to roller assemblies for facilitating the passage of drill pipes through wellbores.
BACKGROUND OF THE INVENTIONWhen drilling an oil and gas wellbore, it is conventional to use a drill string to conduct drilling fluid from the surface to a mud motor that drives a drill bit of the bottom hole assembly. The drill string may be made up of several segments of drill pipe, including segments known as pup joints, which may be irregular in length and typically shorter in length in comparison to standard length segments of drill pipe in the drill string. The path of the wellbore may be intentionally deviated from a vertical orientation to reach a formation that is horizontally displaced from the wellhead.
In the deviated portion of the wellbore, the drill string is not centralized in the wellbore. The weight of the drill string urges the drill string into contact with the bottom surface of the deviated portion of wellbore. Vertical undulations in the bottom surface of the deviated section of the wellbore are also common place, and may result in the drill string being “hung up” on the crests of the undulations. When withdrawing the drill string, the pup joints may be pulled upwards into contact with the top surface of the deviated portion of the wellbore. The resulting friction between the drill string and the bottom surface or top surface of the wellbore, as the case may be, can impede the movement of the drill string.
Accordingly, there is a need in the art for an apparatus that reduces friction between the drill string and the walls of the wellbore. Preferably, such a device is simple and economical to manufacture, and robust to withstand repeated use in drilling of oil and gas wellbores.
SUMMARY OF THE INVENTIONIn one aspect, the present invention comprises a drill pipe assembly installable between an up-hole component and a down-hole component of a drill string, the drill string defining an axial direction and a transverse direction perpendicular thereto, the drill pipe assembly comprising:
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- (a) a tubular body comprising:
- an up-hole end adapted for connection to the up-hole component, and a down-hole end adapted for connection to the down-hole component;
- an inner surface defining an inner bore extending axially between the up-hole end and the down-hole end;
- a substantially cylindrical body outer surface defining a plurality of inwardly extending roller pockets;
- (b) for each of the plurality of roller pockets, a corresponding roller assembly comprising:
- an axle having opposed ends each retained by the tubular body; and
- a roller retained by the axle for rotating axially relative to the tubular body, partially disposed within the roller pocket and partially projecting outwardly from the body outer surface.
- (a) a tubular body comprising:
In one embodiment of the drill pipe assembly, the plurality of roller pockets are arranged in at least one row circumferential around the body outer surface. The at least one row may comprise a plurality of rows axially spaced apart from each other, and one of the roller pockets may be circumferentially offset from one of the roller pockets in one of the adjacent rows.
In one embodiment of the drill pipe assembly, the body outer surface further defines an access pocket circumferentially adjacent to one of the plurality of roller pockets and having an inwardly extending side wall; the body defines an aperture extending between an inwardly extending side wall of the one of the plurality of roller pockets and the side wall of the access pocket; and the axle is retained by the tubular body within the aperture. The access pocket circumferentially adjacent to the one of the plurality of roller pockets may be circumferentially adjacent to another one of the plurality of roller pockets.
In one embodiment of the drill pipe assembly, the roller has a barrel shape. Preferably, the barrel shape has a curvature closely matching the curvature of the body outer surface in a transverse plane.
In another aspect, the present invention comprises a drill pipe assembly installable between an up-hole component and a down-hole component of a drill string insertable in a wellbore, the drill string defining an axial direction and a transverse direction perpendicular thereto, the drill pipe assembly comprising:
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- (c) a tubular body comprising:
- an up-hole end adapted for connection to the up-hole component, and a down-hole end adapted for connection to the down-hole component;
- an inner surface defining an inner bore extending axially between the up-hole end and the down-hole end;
- a substantially cylindrical body outer surface;
- (d) a sleeve disposed concentrically around the tubular body between the up-hole end and the down-hole end, and comprising a substantially cylindrical sleeve outer surface defining a plurality of inwardly extending roller pockets;
- (e) for each the plurality of roller pockets, a corresponding roller assembly comprising:
- an axle having opposed ends each retained by the sleeve; and
- a roller retained by the axle for rotating axially relative to the tubular body, partially disposed within the roller pocket and partially projecting outwardly from the sleeve outer surface.
- (c) a tubular body comprising:
In one embodiment of the drill pipe assembly, the sleeve comprises a first portion and a second portion releasably securable to the first portion, wherein each of the portions is semi-cylindrical.
In one embodiment of the drill pipe assembly, the body outer surface and the sleeve outer surface comprise abutting edges that are flush with each other. The sleeve may be disposed concentrically around a reduced portion of the tubular body having an outer diameter less than the outer diameter of the body outer surface.
In one embodiment of the drill pipe assembly, the sleeve is rotatable around the tubular body. The tubular body may define at least one aperture for fluid communication between the inner bore and an annular space between the tubular body and the sleeve.
In one embodiment of the drill pipe assembly, the plurality of roller pockets are arranged in at least one row circumferential around the sleeve outer surface. The at least one row may comprise a plurality of rows axially spaced apart from each other, and one of the roller pockets may be circumferentially offset from one of the roller pockets in one of the adjacent rows.
In one embodiment of the drill pipe assembly: the sleeve outer surface further defines an access pocket circumferentially adjacent to one of the plurality of roller pockets and having an inwardly extending side wall; the body defines an aperture extending between an inwardly extending side wall of the one of the plurality roller pockets and the side wall of the access pocket; and the axle is retained by the sleeve within the aperture. The access pocket circumferentially adjacent to the one of the plurality of roller pockets may be circumferentially adjacent to another one of the plurality of roller pockets.
In one embodiment of the drill pipe assembly, the roller has a barrel shape with a curvature closely matching the curvature of the sleeve outer surface in a transverse plane.
In another aspect, the present invention provides a sleeve assembly installable on a tubular body having an uphole end for connection to an up-hole component of a drill string and a down-hole end for connection to a down-hole component of a drill string, the drill string insertable in a wellbore and defining an axial direction and a transverse direction perpendicular thereto, the sleeve comprising:
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- (a) a sleeve disposable concentrically around the tubular body between the up-hole end and the down-hole end of the tubular body, and comprising a substantially cylindrical sleeve outer surface defining a plurality of inwardly extending roller pockets;
- (b) for each of the plurality of roller pockets, a corresponding roller assembly comprising:
- an axle having opposed ends each retained by the sleeve; and
- a roller retained by for rotating axially relative to the tubular body, partially disposed within the roller pocket and partially projecting outwardly from the sleeve outer surface.
In the drawings, like elements are assigned like reference numerals. The drawings are not necessarily to scale, with the emphasis instead placed upon the principles of the present invention. Additionally, each of the embodiments depicted are but one of a number of possible arrangements utilizing the fundamental concepts of the present invention. The drawings are briefly described as follows:
The invention relates to drill pipe used in drilling of wellbores such as oil and gas wellbores. When describing the present invention, all terms not defined herein have their common art-recognized meanings. To the extent that the following description is of a specific embodiment or a particular use of the invention, it is intended to be illustrative only, and not limiting of the claimed invention. The following description is intended to cover all combinations of features, alternatives, modifications and equivalents that are included in the spirit and scope of the invention, as defined in the appended claims.
The present invention is directed to a drill pipe assembly with a roller assembly. It will be understood that, in use, the drill pipe assembly is installed in a drill string between an adjacent up-hole component and an adjacent down-hole component, and that the drill string is inserted into a wellbore, which may be cased or uncased. As a non-limiting example,
The tubular body 20 has an up-hole end 22, a down-hole end 24, an inner surface 26 that defines an inner bore 28, and a body outer surface 30. The tubular body 20 may have dimensions selected to suit a particular application, as will be understood by persons skilled in the art. For example, in the embodiment shown in
The up-hole end 22 and the down-hole end 24 of the body 20, are adapted for connection to an adjacent up-hole component and a down-hole component of a pipe string. The connection may comprise any suitable means known in the art. For example, in the embodiment shown in
The inner surface 26 defines the inner bore 28 for conducting drilling fluid. The inner bore 28 extends axially between the up-hole end 22 and the down-hole end 24. In the embodiment shown in
The body outer surface 30 presents a substantially cylindrical surface to the walls of the wellbore. In the embodiment shown in
In the embodiment shown in
Each roller assembly 50 includes an axle 52 a roller 54. The ends of the axle 52 are retained by the tubular body 20, while the roller 54 is retained by the axle 52 for rotation in the axial direction. The roller 54 is disposed partially within the roller pocket 32, and partially projects outwardly from the body outer surface 30 of the tubular body 20 so as to contact and roll axially along the inner walls of a wellbore.
In the embodiment shown in
In the embodiment shown in
It will be appreciated that the embodiment of the drill pipe assembly 10 of
In one embodiment, the sleeve 25 is removable from the tubular body 20. For example, in the embodiment shown in
In one embodiment, the body outer surface 30 and the sleeve outer surface 31 have abutting edges that are flush with each other to minimize irregularities that could interfere with the inner walls of a wellbore. For example, in the embodiment shown in
In one embodiment, the tubular body 20 defines one or more apertures 37 that allow communication of drilling fluid from the inner bore 28 to a space between the tubular body 20 and the sleeve 25. For example, in the embodiment shown in
In one embodiment, the roller 54 may have a textured surface to increase friction between the roller 54 and the inner wall of the wellbore. For example, in the embodiment shown in
In use, the drill pipe assembly 10 is installed in a drill string such as shown in
The relative rotation of the tubular body 20 and the sleeve 25 may be facilitated by the lubricating effect of the drilling fluid that flows under pressure from the inner bore 28 through apertures 37 and into the annular space between the tubular member 20 and the sleeve 25. The size and number of the apertures (37) are limited to provide a sufficient amount of lubrication, without appreciably reducing the volume or pressure of the drilling fluid passing through the tubular body. In alternative embodiment, the outer surface of the tubular body and/or the inner surface of the sleeve may be polished or coated to reduce friction. In a further alternative, seals (not shown) may be used to create a sealed annular lubricating chamber having a lubricant.
As will be apparent to those skilled in the art, various modifications, adaptations and variations of the foregoing specific disclosure can be made without departing from the scope of the invention claimed herein.
Claims
1. A drill pipe assembly installable between an up-hole component and a down-hole component of a drill string insertable in a wellbore, the drill string defining an axial direction and a transverse direction perpendicular thereto, the drill pipe assembly comprising:
- (a) a tubular body comprising: an up-hole end adapted for connection to the up-hole component, and a down-hole end adapted for connection to the down-hole component; an inner surface defining an inner bore extending axially between the up-hole end and the down-hole end; a substantially cylindrical body outer surface defining a plurality of inwardly extending roller pockets;
- (b) for each of the plurality of roller pockets, a corresponding roller assembly comprising: an axle having opposed ends each retained by the tubular body; and a roller retained by the axle for rotating axially relative to the tubular body, partially disposed within the roller pocket and partially projecting outwardly from the body outer surface.
2. The drill pipe assembly of claim 1 wherein the plurality of roller pockets are arranged in at least one row circumferential around the body outer surface.
3. The drill pipe assembly of claim 2 wherein the at least one row comprises a plurality of rows axially spaced apart from each other.
4. The drill pipe assembly of claim 3 wherein one of the roller pockets is circumferentially offset from one of the roller pockets in one of the adjacent rows.
5. The drill pipe assembly of claim 1 wherein:
- the body outer surface further defines an access pocket circumferentially adjacent to one of the plurality of roller pockets and having an inwardly extending side wall;
- the body defines an aperture extending between an inwardly extending side wall of the one of the plurality of roller pockets and the side wall of the access pocket; and
- the axle is retained by the tubular body within the aperture.
6. The drill pipe assembly of claim 5 wherein the access pocket circumferentially adjacent to the one of the plurality of roller pockets is circumferentially adjacent to another one of the plurality of roller pockets.
7. The drill pipe assembly of claim 1 wherein the roller has a barrel shape with a curvature closely matching the curvature of the body outer surface in a transverse plane.
8. A drill pipe assembly installable between an up-hole component and a down-hole component of a drill string insertable in a wellbore, the drill string defining an axial direction and a transverse direction perpendicular thereto, the drill pipe assembly comprising:
- (a) a tubular body comprising: an up-hole end adapted for connection to the up-hole component, and a down-hole end adapted for connection to the down-hole component; an inner surface defining an inner bore extending axially between the up-hole end and the down-hole end; a substantially cylindrical body outer surface;
- (b) a sleeve disposed concentrically around the tubular body between the up-hole end and the down-hole end, and comprising a substantially cylindrical sleeve outer surface defining a plurality of inwardly extending roller pockets;
- (c) for each of the plurality of roller pockets, a corresponding roller assembly comprising: an axle having opposed ends each retained by the sleeve; and a roller retained by the axle for rotating axially relative to the tubular body, partially disposed within the roller pocket and partially projecting outwardly from the sleeve outer surface.
9. The drill pipe assembly of claim 8 wherein the sleeve comprises a first portion and a second portion releasably securable to the first portion, wherein each of the portions has a semi-annular shape in a transverse plane.
10. The drill pipe assembly of claim 8 wherein the body outer surface and the sleeve outer surface comprise abutting edges that are flush with each other.
11. The drill pipe assembly of claim 10 wherein the sleeve is disposed concentrically around a reduced portion of the tubular body having an outer diameter less than the outer diameter of the body outer surface.
12. The drill pipe assembly of claim 8 wherein the sleeve is rotatable around the tubular body.
13. The drill pipe assembly of claim 12 wherein the tubular body defines at least one aperture for fluid communication between the inner bore and an annular space between the tubular body and the sleeve.
14. The drill pipe assembly of claim 8 wherein the plurality of roller pockets are arranged in at least one row circumferential around the sleeve outer surface.
15. The drill pipe assembly of claim 14 wherein the at least one row comprises a plurality of rows axially spaced apart from each other.
16. The drill pipe assembly of claim 15 wherein one of the roller pockets is circumferentially offset from one of the roller pockets in one of the adjacent rows.
17. The drill pipe assembly of claim 8 wherein:
- the sleeve outer surface further defines an access pocket circumferentially adjacent to one of the plurality of roller pockets and having an inwardly extending side wall;
- the body defines an aperture extending between an inwardly extending side wall of the one of the plurality roller pockets and the side wall of the access pocket; and
- the axle is retained by the sleeve within the aperture.
18. The drill pipe assembly of claim 17 wherein the access pocket circumferentially adjacent to the one of the plurality of roller pockets is circumferentially adjacent to another one of the plurality of roller pockets.
19. The drill pipe assembly of claim 8 wherein the roller has a barrel shape with a curvature closely matching the curvature of the sleeve outer surface in a transverse plane.
20. A sleeve assembly installable on a tubular body having an uphole end for connection to an up-hole component of a drill string and a down-hole end for connection to a down-hole component of a drill string, the drill string insertable in a wellbore and defining an axial direction and a transverse direction perpendicular thereto, the sleeve assembly comprising:
- (a) a sleeve disposable concentrically around the tubular body between the up-hole end and the down-hole end of the tubular body, and comprising a substantially cylindrical sleeve outer surface defining a plurality of inwardly extending roller pockets;
- (b) for each of the plurality of roller pockets, a corresponding roller assembly comprising: an axle having opposed ends each retained by the sleeve; and a roller retained by for rotating axially relative to the tubular body, partially disposed within the roller pocket and partially projecting outwardly from the sleeve outer surface.
Type: Application
Filed: Aug 26, 2014
Publication Date: Mar 3, 2016
Applicant: OPTION INDUSTRIES INC. (Drayton Valley)
Inventors: Dustin KOS (Drayton Valley), Marlin BELANGER (Drayton Valley), Barry HUCIK (Calgary), Farid SHIRKAVAND (Calgary)
Application Number: 14/469,373