High maneuverability steering system for work boats and other watercraft
A combined Kort nozzle and rudder steering system for vessels requiring a high degree of maneuverability. A Kort nozzle is mounted around the propeller to direct the wash to generate a first turning source, and a rudder is mounted behind the Kort nozzle to react with the wash exiting the nozzle to produce a second turning force. The nozzle and rudder are pivoted in the same directions simultaneously, but with the rudder being pivoted at a faster rate than the nozzle. The nozzle is pivoted to an optimal maximum angle relative to the wash generated by the propeller and the rudder is pivoted to an optimal maximum angle to the wash exiting the nozzle.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/997,404 filed on May 30, 2014.
BACKGROUNDa. Field of the Invention
The present invention relates generally to steering and propulsion systems for water-borne vessels, and, more particularly, to a combination Kort nozzle and rudder steering system providing a high degree of maneuverability for work boats, seine skiffs, tugs and similar watercraft.
b. Related Art
Self-propelled vessels—e.g., ships and boats of various forms—in general require some form of steering in order to control the direction of the vessel. Conventional rudders have been used since antiquity, and in screw-driven vessels are generally positioned aft of the propeller so as to react with the wash as well as with the flow passing over the hull. Other, comparatively more recent efforts have focused on shrouds or similar structures positioned around the propeller to direct the thrust, leading to steerable (as opposed to fixed) Kort nozzle steering systems (sometimes referred to as ducted propellers) that are frequently installed in tugs and work boats where maneuverability and the ability to apply a strong pulling force at various angles is needed. Other steering systems have been developed as well, such as outdrives and outboard motors and jet drives, for example, but for a variety of reasons these are generally less well suited to work boats and other vessels engaged in heavy towing work, such as pulling seine nets, for example.
Although rudders and Kort nozzles are therefore the most common form of steering for work skiffs, tugs and other craft involved in heavy towing/pushing, each has significant limitations, especially in the degree to which it can turn relative to the propeller and still remain effective. Beyond certain maximum angles, both rudders and steerable Kort nozzles tend to lose their steering effect and can also impede propulsion of the craft. In the case of conventional rudders the maximum effective angle relative to the propeller, sometimes referred to as the “stall angle,” is generally considered to be about 35°, with greater angles tending to cause turbulence and reduced steering effect. The maximum effective angle of a Kort nozzle may be somewhat greater, but is still generally no more than about 35-50°. As a result, both types are significantly limited in terms of the level of maneuverability that they can achieve, and a greater level of maneuverability than that currently available would be desirable for many work skiffs, tugs and other vessels.
Accordingly, there exists a need for a steering system for watercraft, particularly work craft engaged in heavy towing/pushing, that can achieve a higher degree of maneuverability than that provided by conventional rudders and steerable Kort nozzles.
SUMMARY OF THE INVENTIONThe present invention addresses the problems cited above, and provides a steering system in which a rudder and steerable Kort nozzle are operated in combination to provide a higher degree of maneuverability than is possible with either mechanism standing alone. Moreover, the steering is achieved with a high degree of mechanical efficiency and stability. The system is particularly suited to use in seine skiffs, work skiffs, tugs, and similar craft engaged in heavy towing/pushing activities.
In a broad aspect, the invention provides a steering apparatus comprising (a) a steerable Kort nozzle mounted about a propeller that directs wash from the propeller to generate a first turning force; (b) a rudder mounted behind the Kort nozzle that reacts with the wash of the propeller exiting the Kort nozzle to produce a second steering force; and (c) a mechanism that pivots the Kort nozzle and the rudder in the same direction simultaneously, with the rudder pivoting at an angular rate greater than the Kort nozzle; (d) to a predetermined optimal maximum angle of the Kort nozzle to the wash generated by the propeller and a predetermined optimal maximum angle of the rudder to the wash exiting the Kort nozzle. In a preferred embodiment, the predetermined optimal maximum angle of the Kort nozzle to the propeller may be about 35° and the predetermined optimum effective angle of the rudder to the discharge of the Kort nozzle may be about 25° and therefore about 60° to the propeller. The mechanism that pivots the Kort nozzle and the rudder may comprise a linkage that interconnects the Kort nozzle and the rudder, the linkage having a geometry selected to pivot the rudder at a predetermined angular rate greater than the Kort nozzle so that the rudder and Kort nozzle arrive simultaneously at their predetermined optimal maximum angles.
The linkage may comprise a first tiller member mounted to a vertical pivot shaft of the Kort nozzle and a second tiller member mounted to a vertical pivot shaft of the rudder, the tiller members each having connection portions extending laterally of the pivot shafts; first and second linkage rods mounted to the connection portions of the tiller members on opposite sides of the pivot posts; forward ends of the linkage rods being mounted to the connection portions of the nozzle tiller member at pivot connections spaced relatively farther from the pivot post of the Kort nozzle and rearward ends of the linkage rods being mounted to the connection portions of the rudder pivot post at pivot connections spaced relatively closer to the rudder pivot post, so that in response to rotation of the Kort nozzle post by the Kort nozzle tiller the rudder pivot post is rotated at a greater angular rate by the rudder tiller.
The Kort nozzle tiller may comprise an extension portion having an end of a steering ram mounted thereto, so that the Kort nozzle tiller and the rudder tiller rotate in a first direction in response to extension of the steering ram and rotate in an opposite direction in response to retraction of the steering ram.
The present invention also provides an apparatus for pivoting a steerable Kort nozzle mounted about a propeller that directs wash from the propeller to generate a first turning force in conjunction with a rudder mounted behind the Kort nozzle that reacts with the wash exiting the Kort nozzle to produce a second turning force, the apparatus comprising a mechanism that pivots the Kort nozzle and the rudder in the same direction simultaneously with the rudder pivoting at an angular rate greater than the Kort nozzle, to a predetermined optimal maximum angle of the Kort nozzle to the wash generated by the propeller and a predetermined optimal maximum angle of the rudder to the wash exiting the Kort nozzle. The predetermined maximum effective angle of the Kort nozzle to the propeller may be about 35° and the optimal predetermined optimal maximum effective angle of the rudder to the wash exiting the Kort nozzle may be about 25° and therefore about 60° to the propeller. The mechanism that pivots the Kort nozzle and the rudder simultaneously may comprise a linkage that interconnects the Kort nozzle and the rudder, the linkage having a geometry selected to pivot the rudder at a predetermined angular rate greater than the rudder so that the rudder and Kort nozzle arrive simultaneously at their predetermined optimal maximum angles.
The present invention also provides a method for steering a watercraft having a steerable Kort nozzle mounted about a propeller that directs wash from the propeller, and a nozzle mounted behind the Kort nozzle that reacts with the wash exiting the Kort nozzle to produce a second steering force, the method comprising the steps of: (a) pivoting said Kort nozzle in a first direction at a first rate in response to a helm input; (b) pivoting the rudder in said first direction at a second, greater rate in response to the helm input; (c) to a predetermined optimal angle of the Kort nozzle to the wash generated by the propeller and a predetermined optimal maximum angle of the rudder to the wash exiting the Kort nozzle.
The invention also provides a method for pivoting a steerable Kort nozzle mounted about a propeller that directs wash from the propeller to generate a first turning force, in conjunction with a rudder mounted behind the Kort nozzle that reacts with the wash exiting the Kort nozzle to produce a second turning force, the method comprising the steps of: (a) pivoting said Kort nozzle in a first direction at a first rate in response to a helm input; and (b) pivoting the rudder in said first direction at a second, greater rate in response to the helm input; (c) to a predetermined optimal angle of the Kort nozzle to the wash generated by the propeller and a predetermined optimal maximum angle of the rudder to the wash exiting the Kort nozzle.
These and other features and advantages of the present invention will be more fully appreciated from a reading of the following detailed description with reference to the accompanying drawings.
A linkage 30 mounted to the two tiller posts 32, 34 interconnects the nozzle and rudder. The linkage includes a nozzle tiller 36 having a forward arm that is mounted to the end of a laterally-extending steering ram 38, and first and second rearwardly-angled outer arms that are connected to corresponding outwardly-projecting arms of a rudder tiller 40 by first and second pivotably connected link rods 44. Extension/retraction of ram 38 consequently acts to pivot the nozzle and rudder simultaneously in one direction and then the other, but at different rates and angles to one another as dictated by the geometry of the linkage.
As will be described in greater detail below, the geometry of the linkage acts to pivot the rudder 14 at a rate and to an angle greater than that of the Kort nozzle. For example, when, as is shown in
The propeller 50 of the craft is received in the tunnel 52 of the Kort nozzle, with the blade tips of the propeller preferably being in a close fitting relationship with the inner surface 54 of the nozzle tunnel to achieve a high degree of efficiency. The intake end 56 of the nozzle is preferably somewhat flared or bell-shaped a shown. Wash from the propeller in turn exits the discharge end 58 of the nozzle and passes over the generally flat, panel-shaped body 60 of rudder 14, from the leading edge 62 to the trailing edge 64 thereof. The spacing between the discharge end 58 of the nozzle and the leading edge 62 of the rudder is preferably the minimum necessary to provide clearance between the nozzle and rudder at the port and starboard limits, in order to maximize wash that is directed over the rudder and also to minimize length of the assembly.
As can be seen with further reference to
As described above, the turning rates and angles of the nozzle and rudder are dictated by the geometry of the linkage.
Dimension “g”—the distance between the end points of the lateral arms 116a-b and 118a-b of the nozzle and rudder tillers 36, 40—is controlled by the length of the interconnecting linkage rods 110a-b. It will be understood that the dimensions and angles shown in
As can be seen in the upper row in
The lower row in
A significant advantage of the “two-arm” configuration of the linkage 30, with connection arms and linkage rods on both sides of the tillers, is that it provides balanced push-pull forces on both sides of the tillers, whether turned one way or the other. The balanced push-pull forces improve the ability of the steering to overcome resistance due to forces acting on the rudder, especially at high steering angles and at high power levels/high speeds. The forces result not only from thrust from the nozzle but also from movement of the craft through the water; for example, when operating at high power/high speed astern, the rudder when hard over may be subjected to loading such that it strongly resists moving back towards centerline. In addition, mechanical advantage may be reduced at high steering angles. The balanced forces provided by the two-arm linkage of the present invention allows the rudder to be returned towards centerline in a reliable and responsive manner even when subject to heavy resistance, while maintaining reasonable loads on the linkage and the ram or other steering actuator.
As was described above, rotation of the tillers and therefore the Kort nozzle and rudder in the illustrated embodiment is produced by extension and retraction of hydraulic steering ram 38. While other forms of steering actuators may be employed, such as steering cables, stepper and servo motors with or without linkages, ball screws and rack-and-pinion mechanisms, to give just a few examples, hydraulic rams possess advantages that have made them a preferred form of a steering actuator for many work skiffs and other vessels. As a feature to prevent the steering ram from driving the nozzle and rudder beyond the maximum angles described above, and also to prevent the linkage from over-centering, steering system 10 includes a stop assembly that arrests rotation of the tiller at the predetermined angles. As can be seen most clearly in
The end of the ram 38 that is mounted to the forward arm 150 of the rudder tiller swings through an arch as the ram is extended and retracted, in the circle 120 in the example shown in
The system 190 illustrated in
The system 210 shown in
It is anticipated that other forms of steering mechanisms that serve to rotate and establish the angular relationship between the Kort nozzle and rudder in the desired manner may occur to those skilled in the relevant art, in addition to those that are illustrated in
It will be understood that the scope of the appended claims should not be limited by particular embodiments set forth herein, but should be construed in a manner consistent with the specification as a whole.
Claims
1. A steering apparatus for a water-borne vessel, said steering apparatus comprising:
- a steerable Kort nozzle mounted above a propeller that directs wash from the propeller to generate a first turning force;
- a propeller mounted behind said Kort nozzle that reacts with said wash of said propeller exiting said Kort nozzle to produce a second steering force; and
- a mechanism that pivots said Kort nozzle and said rudder in the same direction simultaneously, with said rudder pivoting at an angle greater than said Kort nozzle;
- to a predetermined optimal maximum angle of said Kort nozzle to said wash generated by said propeller and a predetermined optimal maximum angle of said rudder to said wash exiting said Kort nozzle.
2. The steering apparatus of claim 1, wherein said predetermined optimal maximum angle of said Kort nozzle to said propeller is about 35°, and said predetermined optimal effective angle of said rudder to said discharge of said Kort nozzle is about 25° and therefore about 60° to said propeller.
3. The steering apparatus of claim 2, wherein said mechanism that pivots said Kort nozzle and said rudder comprises:
- a linkage that interconnects said Kort nozzle and said rudder, said linkage having a geometry selected to pivot said rudder at a predetermined angular rate greater than said Kort nozzle so that said rudder and said Kort nozzle arrive substantially simultaneously at said predetermined optimal maximum angles.
4. The steering apparatus of claim 3, wherein said linkage that interconnects said Kort nozzle and said rudder comprises:
- a first tiller member mounted to a vertical pivot shaft of said Kort nozzle;
- a second tiller member mounted to a vertical pivot shaft of said rudder;
- said first and second tiller member each having connection portions extending laterally of said pivot shafts;
- first and second linkage rods mounted to said connection portions of said tiller members on opposite sides of said pivot posts;
- forward ends of said linkage rods being mounted to said connection portions of said nozzle tiller member at pivot connections spaced relatively farther from said pivot post of said Kort nozzle, and rearward ends of said linkage rods being mounted to said connection portions of said rudder pivot post at pivot connections spaced relatively closer to said rudder pivot post;
- so that in response to rotation of said Kort nozzle post by said Kort nozzle tiller said rudder pivot post is rotated at a greater angular rate by said rudder tiller.
5. The steering apparatus of claim 4, wherein said Kort nozzle tiller comprises:
- an extension portion having an end of a steering ram mounted thereto, so that said Kort nozzle tiller and said rudder tiller rotate in a first direction in response to extension of said steering ram, and rotate in an opposite direction in response to retraction of said steering ram.
6. The steering apparatus of claim 2, wherein said mechanism that pivots said Kort nozzle and said rudder comprises:
- a flexible power transmission interconnecting said Kort nozzle and said rudder, said flexible power transmission having a ratio selected to pivot said rudder at a predetermined angular rate greater than said Kort nozzle so that said rudder and said Kort nozzle arrive substantially simultaneously at said predetermined optimal maximum angles.
7. The steering apparatus of claim 6, wherein said flexible power transmission that interconnects said Kort nozzle and said rudder comprises:
- a pulley and cable mechanism.
8. The steering apparatus of claim 6, wherein said flexible power transmission that interconnects said Kort nozzle and said rudder comprises:
- a sprocket and chain mechanism.
9. The steering apparatus of claim 2, wherein said mechanism that pivots said Kort nozzle and said rudder comprises:
- a gear train interconnecting said Kort nozzle and said rudder, said gear train having a ratio selected to pivot said rudder at a predetermined angular rate greater than said Kort nozzle so that said rudder and said Kort nozzle arrive substantially simultaneously at said predetermined optimal maximum angles.
10. A steering apparatus for pivoting a steerable Kort nozzle mounted about a propeller that directs wash from the propeller to generate a first turning force in conjunction with a rudder mounted behind said Kort nozzle that reacts with said wash exiting said Kort nozzle to produce a second turning force, said apparatus comprising:
- a mechanism that pivots said Kort nozzle and said rudder in a same direction simultaneously and with said rudder pivoting at an angular rate greater than said Kort nozzle;
- a predetermined optimal maximum angle of said Kort nozzle to said wash generated by said propeller and a predetermined optimal maximum angle of said rudder to said wash exiting said Kort nozzle.
11. The steering apparatus of claim 10, wherein said predetermined optimal maximum angle of said Kort nozzle to said wash generated by said propeller is about 35°, and said predetermined optimal maximum effective angle of said rudder to said wash exiting said Kort nozzle may be about 25° and therefore about 60° to said propeller.
12. The steering apparatus of claim 10, wherein said mechanism that pivots said Kort nozzle and said rudder simultaneously may comprise a linkage that interconnects said Kort nozzle and said rudder, said linkage having a geometry selected to pivot said rudder at a predetermined angular rate greater than said rudder so that said rudder and said Kort nozzle arrive simultaneously at said predetermined optimal maximal angles.
13. A method for steering a water borne vessel having a steerable Kort nozzle mounted about a propeller that directs wash from said propeller with said wash exiting said Kort nozzle to produce a second turning force, said method comprising the steps of:
- pivoting said Kort nozzle in a first direction at said first rate in response to a helm input;
- pivoting said rudder in said first direction at a second, greater rate in response to said helm input;
- to a predetermined optimal angle of said Kort nozzle to said wash generated by the propeller and a predetermined optimal maximum angle of said rudder to said wash exiting said Kort nozzle.
14. A method for pivoting a steerable Kort nozzle mounted about propeller that directs wash from the propeller to generate a first turning force in conjunction with a rudder mounted behind said Kort nozzle that reacts with said wash exiting said Kort nozzle to produce a second turning force, said method comprising the steps of:
- pivoting said Kort nozzle in a first direction at a first rate in response to a helm input; and
- pivoting said rudder in said first direction at a second, greater rate in response to said helm input;
- to a predetermined optimal angle of said Kort nozzle to said wash generated by the propeller and a predetermined optimal maximum angle of said rudder to the wash exiting said Kort nozzle.
Type: Application
Filed: Jun 1, 2015
Publication Date: Mar 10, 2016
Inventor: Zachery B. Battle (La Conner, WA)
Application Number: 14/545,648