HYDRAULIC VALVE
In one aspect, the device includes a control apparatus including a pilot valve projecting through a passage in a control diaphragm to be formed with an enlarged poppet to seat the underside of the diaphragm and formed with a poppet head shaped to direct incoming flow away from the pilot passage to minimize entry of residue. In another aspect, the present invention includes an elongated catch device pivotally mounted intermediately to an inlet pipe device and carrying at its upper extremity a keeper selectively disposed in the path of a float device to, unless a toilet has been flushed, block lowering of the float device and consequent opening of the control valve.
This application is a divisional of co-pending U.S. application Ser. No. 14/479,535 filed Sep. 8, 2014, which is incorporated by reference herein.
BACKGROUNDThe present invention relates to hydraulic valves and more particularly to valves typically utilized to control fluid flow in a toilet tank.
DESCRIPTION OF THE PRIOR ARTHydraulic valves have long been employed to control flow of liquid such as in a toilet tank. These valves often rely on buoyant floats for actuation to turn the incoming water off when the water reaches a predetermined level and to turn the water back on when a flush handle has been actuated to exhaust the fluid from the tank into the toilet bowl. An example of these types of valves and arrangements is shown my U.S. Pat. No. 6,712,090.
Many efforts have been made over the years to improve the construction of these valves, often referred to as ball cock valves and even to lock the valves against opening except when toilet has been flushed.
As disclosed in my prior U.S. Pat. No. 6,712,090, existing ball cock valves, in some instances, incorporate a valve body which sits on an upright supply pipe to control flow from the outlet at the top of the pipe via a flexible diaphragm which may be raised and lowered to open and close such outlet. It has been common practice for such diaphragms to incorporate a central vertical pilot passage which receives a vertically elongated pilot pin or stem having longitudinally spaced apart, diametrically enlarged cross sections spaced for selective registration with respective reduced-in diameter ports spaced along the length of the pilot passage for selectively blocking flow through the annulus formed between such enlarged cross sections and ports. When the enlarged sections are out of registration with the respective ports, water may flow upwardly through the pilot passage to pressurize the topside of the diaphragm to force it down into engagement with a seat formed at the pipe outlet to thereby block flow. A lever arm is pivotally mounted at one end to engage the pilot pin medially for raising and lowering of the pilot pin in response to raising and lowering of a donut shaped float mounted concentrically about the feed pipe to selectively control flow through the pilot passage.
While a significant improvement over the art at the time, this prior construction can sometimes suffer the shortcoming that stopping of flow through the pilot passage is dependent on registration of the enlarged sections with the respective ports and, over time, one or the other may be damaged or worn to the point where positive registration for control of flow is no longer effective. Further, the annuli between the pilot pin and ports in the passage provides for direct flow from the inlet pipe into the pilot passage and, with the relatively low volume of flow which can carry sediment, scum or residue, the annuli may become plugged or clogged.
Another example of a pilot valve construction for a ball cock assembly is a pilot pin carried from one end of a lever arm mounted pivotally to a pivot pin and projecting through an aperture in a seal element to be formed on its lower extremity with an enlarged bulbous portion apparently intended to be, when the valve is closed, engaged with the lower surface of the seal element to block flow there-through. A device of this type, while in theory providing for some degree of control for the seal to close off the water inlet, fails to provide for positive exhausting of fluid above the seal element in a manner which will result in positively releasing pressure above the seal element for raising thereof and, further, fails to provide for diverting the water during inlet flow in a positive manner to direct any sediment in such water away from the central underside of the seal element in a manner which will serve to minimize the tendency for such sediment to be directed into the pilot passage.
One commercially available ball cock valve is marketed under the mark FLUIDMASTER® and is well known in the field. Systems employing valves of this type, while popular in the marketplace, often incorporate a great number of parts, in some instances over 40, thus making them expensive to manufacture and requiring some degree of skill to assemble and install.
SUMMARY OF THE INVENTIONThe present invention includes an upright inlet pipe terminating at its upper extremity in a housing defining a chamber sitting over an inlet port for introduction of water. A flexible valve diaphragm is received in a chamber above an inlet port and includes a central, through, pilot passage which receives a pilot pin disposed longitudinally therein and including enlarged portions to be aligned with respective ports spaced along the passage. The enlarged portions are formed with a peripheral fluted areas for escape of pilot control fluid. The pilot pin projects below the lower surface of the diaphragm and is formed with an enlarged poppet which, upon raising of the pin within the passage, serves to abut a valve seat formed on the underside of such diaphragm to close flow in the passage to thereby decrease the pressure on the top side of the diaphragm causing the water pressure on the underside to raise the diaphragm for flow of water from the inlet port outwardly into the toilet tank.
Referring to
Thus, when the float 47 is lowered, the projecting extremity 43 of the lever arm 42 will be lowered thereby raising the pilot stem 37 to raise the poppet 41 to seat against the seat 28 on the underside of the diaphragm 20 (
As will be appreciated by those of skill, lowering of the float may be selectively restricted to prevent the pilot valve 23 from opening the control valve 13. Referring to
Referring to
On the other hand, should the water level in the tank 71 be lowered, by a leak, from the level shown in
Referring to
Toilet tanks 71 typically incorporate an upstanding inlet pipe and an upstanding overflow pipe 72 (
With continued reference to
Referring to
The control valve device 13 includes a tubular housing, generally designated 91, formed on its periphery with longitudinal guide ribs spaced equidistant annularly around the housing to provide a generally annular siphon break space between the housing and the control tube 51. The lower portion of the housing is configured in part, by an interior annular flange and an exterior connector flange 21 (
The diaphragm is then formed centrally with a upstanding, stepped tower 109 received complimentary in the stepped bore 95 and configured centrally with the pilot passage 26. The tower is further configured at the upper extremity with an annular flange 111 receiving a reduced-in-diameter neck 113 of the stem.
The tower 109 is formed with a plurality of radially, outwardly opening bleed passages 115 for selectively bleeding fluid from the pilot passage 26 when the pilot valve is open.
In the preferred embodiment, the lever arm 42 is pivotally mounted on a pivot pin 121 carried from a yoke 123 standing up from the top side of the housing 93. Referring to
Referring to
As noted above, in one preferred embodiment, a donut shaped buoyant float 47 is telescoped over the control tube. The float is configured with an annular air chamber 154 and is formed on its interior diameter with one or more friction devices such a rib 161 (
Referring to
The diaphragm 20 is typically constructed of elastomeric material and includes a central body having a downwardly facing sealing surface 101 (
It will be appreciated by those skilled in the art that the poppet 41 is enlarged in diameter and is preferably formed on its bottom side with upwardly and outwardly angled deflecting surfaces 60. This serves to, when the valve is open or closing, deflect upwardly flowing water radially outwardly to then flow back radially inwardly under the seat 28 and upwardly into the annulus formed in the passage 26.
Turning now back to
Referring to
Formed in the lower extremity of the upper pipe 141 are a pair of O-ring grooves for receipt of O-rings 145 for sealing against the interior of the lower pipe 131.
With continued reference to
As mentioned, in one preferred embodiment, the fitting 149 is formed with an upwardly narrowing tapered interior diameter sized to, be dropped down over the upper extremity of the lower pipe 131 during assembly to leave a concentric annulus between the pipe 131 and such inside diameter as shown in
The flanges 151 and 155 (
With continued reference to
In the preferred embodiment, the leg 173 projects below the hinge arm 59 to define a lever arm formed with an eye 181 connected with the link 65. As will be appreciated by those skilled in the art, the link 65 may take many different forms such as a chain, rigid link, coil spring or even an elastomeric strip.
The slider 187 is configured with a pair of horizontally spaced apart vertical bores into which spring wire legs 173 and 175 are friction fit for slidable adjustment of the slider 187 to the desired elevation on the catch device. As will be appreciated, such bores may merely be in the form of a single transverse, through slot, vertically receiving such legs at the opposite sides thereof.
In operation, it will be appreciated that the subject device can easily be installed in a conventional toilet tank 71 and the vertical adjustment made for the vertical profile of the tank and desired water level. Hence, when the water valve under the tank is opened, the water will flow upwardly through the inlet pipe device 15 through the upper tube 87 to pressurize under the diaphragm as shown in
Concurrently, as the control tube 51 is raised by elevation of the float 47 the bottom edge thereof will clear the elevation of the keeper 61 allowing the bias of the hinge arm 59 to rotate the catch device 55 clockwise about such hinge arm, as viewed in
As will be appreciated by those skilled in the art, water in the tank 71 will thus remain at the desired level prepared for the next flush. In the event, however, that water should accidentally leak from the tank, as by a loose or failing connection or crack in the tank, it will be appreciated that as the water level lowers in the tank without actuation of the flush control lever (not shown), the catch 55 will remain in the catch position shown in
Consequently, the total loss of water will be only that which is stored in the tank 71 and inflow of additional water from the upper inlet tube 87 will be blocked until such time as the homeowner or attendant note that the tank 71 has been evacuated without refill. This then alerts the homeowner of the leak thus allowing for repair work before the tank 71 is again filled with water.
With continued reference to
Referring to
It will be appreciated that as the float carries the control tube 51 up, the lower edge of such tube will be raised above the level of the keeper 61 to free the catch to be rotated clockwise under the influence of the elastomeric hinge arm 59 to the position shown in
Then, when the flush handle is operated to flush the toilet, the outlet valve 53 (
As will be appreciated by those of skill, for different types of water tanks 71, such as the ever-popular low profile tanks, the vertical adjustment of the inlet pipe device 15 will be made to establish the desired level of water in the tank. Thus, for a low profile tank, the upper inlet pipe 141 may easily be telescoped downwardly into the lower pipe 131 as the ribs 139 flexibly pass the ribs 137 until the desired height of the inlet device is established thereby positioning the float 47 at the desired level for causing the control tube 51 to actuate the control lever 42 at the desired water level.
In that regard, the reader will understand that when the inlet pipe device is telescoped down, it is possible to slide the slider 187 down a corresponding amount on the catch device 55 to thus coordinate actuation of and blocking in accordance with the desired height of the water in the tank 71.
The embodiment of the present invention shown in
From the foregoing it will be appreciated that the valve control device of the present invention is made up of a minimal number of parts making it economical to manufacture and assemble to provide an economical and convenient and effective means for controlling flow of water from an inlet pipe and will provide for a long trouble free life with minimal or no clogging due to residue, scum or the like as might be carried by the water.
Although the present invention has been described in detail with regard to the preferred embodiments and drawings thereof, it should be apparent to those of ordinary skill in the art that various adaptations and modifications of the present invention may be accomplished without departing from the spirit and the scope of the invention. Accordingly, it is to be understood that the detailed description and the accompanying drawings as set forth hereinabove are not intended to limit the breadth of the present invention.
Claims
1. A refill valve apparatus comprising:
- an upright fluid supply pipe device;
- a valve housing mounted on the pipe device, formed with a valve chamber configured with a central inlet port and outlet port and a control valve seat interposed between the inlet and outlet ports;
- a flexible diaphragm in the chamber and formed with a valve seal to engage the control valve seat, the diaphragm being shiftable to shift the seal into and out of engagement with the seat and formed centrally with a pilot passage of a predetermined diameter aligned over the inlet port, the diaphragm being further configured with an underside formed with a downwardly facing planer pilot seat surrounding the pilot passage;
- a pilot valve stem received in the pilot passage and configured with a diameter sufficiently smaller than the predetermined diameter to form an annulus for flow of the fluid, formed with upper and lower extremities, and shiftable from a lower bleed position to an upper pilot valve sealing position;
- a poppet on the lower extremity, formed with an upwardly facing poppet sealing surface to abut the pilot valve seat when the valve stem is in the pilot valve sealing position; and
- a float lever assembly coupled with the pilot stem and operable to advance and retract the stem between the bleed position and the sealing position to draw the poppet sealing surface into positive sealing contact with the pilot seat.
2. The refill valve apparatus of claim 1 wherein:
- the poppet is configured on its bottom side with a conical shape to deflect water flowing upwardly there-against.
3. The refill valve apparatus of claim 1 wherein:
- the poppet is formed with the upwardly facing planar poppet sealing surface.
4. The refill valve apparatus of claim 1 wherein:
- the poppet is formed with a circular horizontal cross section.
5. The refill valve apparatus of claim 1 wherein:
- the poppet is spherically shaped.
6. The refill valve apparatus of claim 1 wherein:
- the valve stem is formed with at least one enlarged section configured with splines to define longitudinal grooves for flow of the fluid there-through.
7. The refill valve apparatus of claim 1 wherein:
- the pilot valve is formed with radially projecting grooves to feed the fluid past the pilot seat.
8. The refill valve apparatus of claim 1 wherein:
- the pilot valve seat is formed with radial bleed passages to cooperate with the poppet when unseated, provide for bleed of the fluid past the valve seat.
9. A valve apparatus comprising:
- an upright fluid supply pipe device;
- a valve housing configured with a valve chamber defining a circular wall formed with a central inlet port and outlet port for flow of a fluid and a control valve seat interposed between the inlet port and outlet ports;
- a diaphragm formed with a seal to engage the control valve seat, the diaphragm being shiftable to shift the seal into and out of engagement with the seat and formed centrally with a pilot passage of predetermined diameter, aligned over the inlet port, the diaphragm being further formed with a downwardly facing planer pilot seat surrounding the pilot passage;
- an elongated pilot valve stem received in the pilot passage and configured with a diameter sufficiently smaller than the predetermined diameter to form an annulus for flow of the fluid, formed with upper and lower extremities, and shiftable from a lower bleed position to an upper sealing position; and
- a poppet on the lower extremity formed with an upwardly facing poppet sealing surface to abut the pilot valve seat when the valve stem is in the sealing position.
10. The valve apparatus of claim 9 wherein:
- the poppet is configured on its bottom side with a conical shape to deflect water flowing upwardly there-against in a laterally outward pattern.
11. The valve apparatus of claim 10 wherein:
- the poppet is formed with the upwardly facing poppet planar sealing surface.
12. The valve apparatus of claim 10 wherein:
- the poppet is conically shaped.
13. The valve apparatus of claim 10 wherein:
- the poppet is spherically shaped.
14. The valve apparatus of claim 10 wherein:
- the valve stem is formed with at least one enlarged section configured with longitudinal splines to define there-between longitudinal grooves for flow of the fluid there-through.
15. The valve apparatus of claim 10 wherein:
- the pilot valve is formed with radially projecting grooves to feed flow of the fluid past the pilot seat.
16. The valve apparatus of claim 10 wherein:
- the diaphragm is formed with a radial bleed passage to cooperate with the poppet when unseated, to provide for bleed of the fluid past the valve seat.
17. The valve apparatus of claim 1 to be mounted in a toilet tank having a flush control device mounted to the tank to be actuated by a flush lever shiftable to a flush position to flush the toilet, an upright fill pipe device including a flow control valve, the apparatus comprising:
- a float apparatus coupled with the flow control valve and configured to lower and raise with the level of the fluid in the tank;
- a vertically elongated catch device disposed exclusively on one side of the pipe device for rotating between catch and release positions;
- a mounting device for mounting the catch device from the pipe device for rotation between the catch and release positions;
- a keeper device mounted on the upper portion of the catch device to be, when the catch is in the catch position, being disposed in the predetermined path to block lowering of the float apparatus; and
- a connector connecting the catch device with the flush lever to, upon the flush lever being rotated to the flush position, rotate the catch to the release position.
18. The valve apparatus of claim 17 that includes:
- a fitting received rotatably on the fill pipe device; and
- a snap lock for locking the fitting to the fill pipe device for rotation relative thereto.
19. The valve apparatus of claim 18 wherein:
- the fitting is configured with an inside diameter to cooperate with the fill pipe device to form an annulus.
20. A valve apparatus comprising:
- a valve housing configured with a valve chamber constructed with a circular wall formed with spaced apart inlet and outlet ports, and a control valve seat interposed between the inlet port and outlet ports, the seat formed with a radial bleed passage;
- a flexible diaphragm in the chamber and formed with a seal to engage the control valve seat, the diaphragm being shiftable to shift the seal into and out of engagement with the seat and formed centrally with a pilot passage, aligned over the inlet port, the diaphragm being further formed with a downwardly facing planer pilot seat surrounding the pilot passage;
- an elongated pilot valve stem received in the pilot passage and constructed with a diameter sufficiently smaller than the passage to cooperate therewith to form an annulus for flow of the fluid and configured with a central enlarged portion formed with longitudinal splines to define therebetween longitudinal grooves and further formed with upper and lower extremities, and shiftable from a lower bleed position to an upper sealing position; and
- a conical poppet on the lower extremity formed with an upwardly facing planar poppet sealing surface to abut the pilot valve seat and cover the bleed passage when the valve stem is in the sealing position.
Type: Application
Filed: Nov 6, 2015
Publication Date: Mar 10, 2016
Inventor: Anthony R. Brandelli (Lomita, CA)
Application Number: 14/935,147