SINGLE SERVE CAPSULE HAVING A LIQUID DISTRIBUTOR
The invention relates to a single serve capsule having a capsule body, the walls and bottom of which delimit an interior in which a drink or food substance is provided, which is dissolved and/or extracted by means of a liquid, which is introduced into the single serve capsule, wherein a liquid distributor, which distributes a liquid supply at least partially over the cross section of the single serve capsule, is provided in the interior, in particular downstream of the liquid supply.
The present invention relates to a single serve capsule having a capsule body, the wall and base of which delimit an interior space provided with a beverage/food substance which is dissolved and/or extracted by means of a liquid which is introduced into the single serve capsule, wherein the interior space, in particular downstream of a liquid supply, is provided with a liquid distributor which at least partially distributes the liquid supply over the cross section of the single serve capsule.
Single serve capsules are increasingly used nowadays in order to prepare beverages or food. For this purpose, a liquid, in particular hot water, flows through the single serve capsule and, in the process, a beverage/food substance present in the single serve capsule is extracted and/or dissolved. However, the beverage resulting therefrom is often inadequate in terms of taste.
It was therefore the object of the present invention to provide a single serve capsule which does not have the disadvantages of the prior art.
The object is achieved by a single serve capsule having a capsule body, the wall and base of which delimit an interior space provided with a beverage/food substance which is dissolved and/or extracted by means of a liquid which is introduced into the single serve capsule, wherein the interior space, in particular downstream of a liquid supply, is provided with a liquid distributor which at least partially distributes the liquid supply over the cross section of the single serve capsule.
The present invention relates to a single serve capsule having a capsule body which has a wall, for example a cylindrical or conical wall, and a base, which wall and base jointly delimit an interior space. Said interior space contains a beverage/food substance with which, for example, tea, coffee, espresso, but also a food, for example soup, can be produced by a liquid, in particular hot water, being conducted through the single serve capsule, the liquid dissolving and/or extracting the beverage/food substance. The beverage/food substance is, for example, a coffee powder or tea leaves, but also dried milk or cocoa powder.
According to the invention, the interior space, in particular downstream of the liquid supply and upstream of the beverage/food substance, is now provided with a liquid distributor which distributes the liquid supply, which is generally introduced into the single serve capsule in the form of a water jet, at least partially over the cross section of the single serve capsule. Alternatively, liquid is supplied to the brewing chamber upstream of the cover and is introduced into the capsule interior space in predistributed form, by preferably a plurality of openings, in particular puncture openings, which are made in the cover, in particular the cover film, preferably by a puncturing member, and then, in a second stage, is at least partially distributed over the cross section of the single serve capsule by the liquid distributor.
The liquid distributor reduces the speed at which the liquid strikes against the beverage/food substance.
According to a preferred embodiment, the liquid distributor is a plastics component which, for example, may be injection molded and/or thermoformed. The liquid distributor may also be manufactured as a porous component preferably by a single- or multi-bond technique.
The liquid distributor preferably has a base area with recesses through which the liquid flows and is distributed in the process. The base area of the liquid distributor is arranged here at least substantially parallel to the surface of the beverage/food substance.
The base area is provided with a multiplicity of recesses which, with respect to the base area, are preferably arranged at right angles to the base area or obliquely to the base area and/or preferably have different diameters and/or are preferably distributed nonuniformly on the base area and/or preferably have a constant diameter and/or recesses, the center point of which are arranged on a circular ring. In the event that the recesses are provided obliquely, said slopes can be provided at least partially at different angles in the recesses and/or the direction of the slopes may differ. The recesses can have, for example, a round, triangular, rectangular or square cross section.
Furthermore preferably, the base area of the liquid distributor is arranged at a distance from that surface of the beverage/food substance which faces said base area and/or from the cover. This embodiment of the present invention has the advantage that the beverage/food substance can expand without clogging the openings in the liquid distributor and/or without damaging the single serve capsule.
According to a further preferred embodiment of the present invention, a side wall or one or more side wall portions which preferably runs/run substantially parallel to the wall of the capsule body and/or at a right angle to the base area of the liquid distributor is/are provided on the periphery of the base area of the liquid distributor. Said side wall/side wall portions can protrude from the surface of the base area in the direction of the beverage/food substance and/or in the direction of the cover. The side wall of the liquid distributor is preferably shaped conically or cylindrically. Each side wall portion protrudes at a right angle or obliquely from the surface of the base area.
A form-fitting means and/or a friction-fitting means which interacts in a form-fitting and/or friction-fitting manner with the wall of the capsule body is preferably provided on the side wall or at least on a side wall portion and, particularly preferably here, also acts as a seal for the beverage substance and/or the liquid. Said means is preferably provided in such a manner that it fixes the liquid distributor in a certain position, in particular remote from the beverage/food substance, during the transport of the single serve capsule. However, the pressure of the liquid which is required for producing the beverage and which flows through the liquid distributor, and/or the pressure of a puncturing means is preferably sufficient in order to move, in particular to displace and/or to rotate, the liquid distributor along the wall of the capsule body in the direction of the beverage/food substance.
According to a preferred embodiment of the present invention, the liquid distributor and/or the wall of the capsule body and/or the cover has a predetermined breaking means which breaks, preferably when the liquid flows in, and therefore the liquid distributor which is initially positionally fixed in the single serve capsule becomes movable. According to this preferred embodiment of the present invention, the liquid distributor is initially fixedly connected to the cover and/or to the capsule body of the single serve capsule after production of the single serve capsule and preferably until the flow passes through the latter. However, according to the invention, a predetermined breaking means, for example, a predetermined breaking point, is provided which is damaged or destroyed in particular by the pressure of the liquid flowing into the single serve capsule and/or by the movement of a puncturing means, as a result of which the liquid distributor can be at least partially moved and can be displaced and/or rotated, for example, in the direction of the beverage/food substance.
The liquid distributor is preferably provided in the form of a membrane which is deformed when the liquid flows in and/or by a puncturing means penetrating the single serve capsule. Said membrane is particularly preferably arched, in particular curved, in one direction, in particular in the direction of the cover, such that the beverage/food substance has room to move in the capsule body. Said membrane is preferably moved in the direction of the beverage/food substance by the pressure of the liquid and/or a puncturing means. By means of the curvature, the membrane preferably snaps here in the direction of the beverage/food substance.
The liquid distributor, in particular in the radial direction, preferably has portions composed of different materials and/or different material properties and/or material thicknesses. In the event that the liquid distributor is designed in the form of a membrane, the liquid distributor preferably has a relatively elastic inner region and a relatively stiff outer region, which adjoins the outer periphery of the inner region.
Furthermore preferably, the side wall of the liquid distributor is deformed when the liquid flows in and/or by a puncturing means penetrating the single serve capsule. This embodiment is preferred in particular if the side wall of the liquid distributor is provided in the direction of the beverage/food substance. The side wall can then be bent, folded or compressed, for example under the pressure of the liquid or by the pressure of a puncturing means, and, as a result, can reduce the distance between the base area of the liquid distributor and the surface of the beverage/food substance.
The liquid and/or a puncturing means which opens the single serve capsule, in particular the cover thereof, before or during the production of the beverage/food, preferably moves the liquid distributor at least in sections in the direction of the beverage/food substance. The movement can take place substantially linearly and/or in the form of rotation.
The liquid distributor is preferably provided so as to be compressible at least in one direction of extent such that the liquid is prevented from flowing past the liquid distributor and/or in order at least substantially completely to fill the space between an optionally present cover film and the beverage/food substance.
According to a further novel or preferred embodiment, the liquid distributor is provided from a sintered material or in the form of 3-D printing.
Within the context of the invention, sintered means that individual particles from which the liquid distributor is produced are connected to one another under the influence of pressure or temperature.
Within the context of the invention, 3-D printing means that the liquid distributor is built up layer by layer, for example from a pulverulent or liquid material, wherein the respectively applied layer is connected to the layer located there below.
The height of the liquid distributor is preferably provided in such a manner that said liquid distributor completely fills the space between the beverage/food substance and an optionally present cover film and/or the base.
The liquid distributor is preferably compressed in the single serve capsule. In particular, the liquid distributor is compressed between the cover and the beverage/food substance. As a result, the position of the beverage/food substance is fixed and the latter cannot slip, for example during transport of the single serve capsule.
The liquid distributor preferably has a plurality of bores through which the liquid flows.
A seal is preferably provided on the periphery of the liquid distributor, the seal at least reducing, preferably preventing, passage of the beverage/food substance between the liquid distributor and the cover film and/or at least reducing a bypass flow, i.e. a short circuit, of the liquid around the liquid distributor.
The seal is preferably configured as a flexible sealing lip which is elastically deformed upon insertion into the capsule body and, as a result, is prestressed in the direction of the capsule body.
The seal can be manufactured from the same material as or a different material from the liquid distributor and/or can have a different material thickness than the liquid distributor, in particular than the base area or side wall thereof.
A film hinge can be provided between the side wall and/or base area of the liquid distributor and the seal.
The seal preferably interacts with a projection or offset on the capsule wall.
The seal can preferably be deformed, in particular elastically deformed. By means of this deformation, a form-fitting and/or force-fitting connection with the side wall of the single serve capsule before the production of the beverage is preferably cancelled or reduced when the liquid flows in and/or by movement of an opening means, and the liquid distributor is displaced in the direction of the beverage substance.
The liquid distributor preferably has a multiplicity of recesses which are arranged on one or more reference circles.
The recess are preferably located only in the outer region of the liquid distributor, and, particularly preferably, the diameter of the reference circle on which the recesses are preferably located equidistantly amounts to 80-95%, particularly preferably 85-90%, of the actual diameter of the liquid distributor, i.e. of the diameter of the surface which is approached by the flow of liquid.
According to a further preferred embodiment, the liquid distributor is connected in an integrally bonded manner to the beverage/food substance and/or to the capsule body, in particular by adhesive bonding.
The adhesive is preferably water-soluble. Upon introduction, the adhesive is then dissolved and the liquid distributor can move freely within the single serve capsule.
The liquid distributor is preferably placed onto the beverage/food substance and held in position with the adhesive, for example a hydrocolloid, by an integrally bonded connection.
Alternatively or additionally, the upper layer of the beverage/food substance, which layer is opposite the filter and/or faces the cover film, is mixed, in particular impregnated, with a substance which is in particular neutral in terms of taste and which produces an integrally bonded connection, in particular by means of adhesive bonding, of the particles of the beverage/food substance to one another and/or to the capsule body. After the adhesive has cured, said adhesively bonded layer holds the beverage/food substance in position within the single serve capsule. The substance, the adhesive, then dissolves during the brewing operation under the influence of the hot water and the pressure produced.
Beverage/food substance, in particular the coffee, is preferably pressed within the single serve capsule, for example by a perforated disk, with a force of between 0-15 kg, preferably 12-15 kg.
A further subject matter of the present invention is a system consisting of a brewing chamber into which a single serve capsule according to the invention is inserted, and with a brewing piston which closes the brewing chamber and on which is provided a puncturing means with which the capsule is opened, wherein the puncturing means displaces the liquid distributor within the single serve capsule and, in the process, changes the position of the beverage/food substance.
The statements made with regard to this subject matter of the present invention apply equally to the other subjects of the present invention and vice versa. The features of the individual subjects of the present invention can be combined with one another.
To change the position of the beverage/food substance means that the beverage/food substance is compressed and/or that nonuniform distributions of the beverage/food substance, for example due to transport and/or storage, are at least partially compensated for again. For example, the beverage/food substance can slip and/or become loose within the single serve capsule during transport. Said slipping or loosening is at least partially remedied again by the liquid distributor in that the liquid distributor presses onto the beverage/food substance before and/or during the production of the beverage or food.
The puncturing means, for example a puncturing spike, preferably first of all penetrates the cover film and then also presses the liquid distributor in the direction of the beverage substance.
The liquid distributor is designed at least in sections as a rigid or semi-rigid plate.
According to a further novel or preferred embodiment, a punch is provided on the brewing piston, said punch displacing the liquid distributor within the single serve capsule and, in the process, changing the position of the beverage/food substance.
The statements made with regard to this subject matter of the present invention apply equally to the other subjects of the present invention and vice versa. The features of the individual subjects of the present invention can be combined with one another.
The punch is preferably fixedly connected to the brewing piston or is provided so as to be movable relative thereto.
For example, the punch can be displaced relative to the brewing piston by the pressure of the liquid with which the beverage or the food is produced.
A further subject matter of the present invention is a method for producing a beverage or food, in which a liquid flows through a single serve capsule and, in the process, dissolves and/or extracts a beverage/food substance, wherein the liquid is distributed over the cross section of the single serve capsule by a liquid distributor which is provided upstream of the beverage/food substance, wherein the liquid distributor is deformed and/or moved while the liquid flows there through and/or by the movement of a puncturing means which opens the single serve capsule, in particular punctures the cover thereof.
The statements made with regard to the single serve capsule according to the invention apply equally to the method according to the invention and vice versa. Features of the method can be combined with features of the other subjects of the present invention and vice versa.
According to a preferred embodiment of the present invention, a predetermined breaking means provided between the capsule body and/or the cover and the liquid distributor is damaged or destroyed by the pressure of a puncturing means or by the pressure of the inflowing liquid, and therefore the liquid distributor, which is initially provided in a positionally fixed manner in the single serve capsule, can move in the single serve capsule. For example, the liquid distributor can be displaced and/or rotated in the direction of the beverage/food substance.
A further subject matter of the present invention is a method for producing a beverage or food, in which an integrally bonded connection between the beverage/food substance and/or the capsule body and the liquid distributor is dissolved when a liquid flows through the single serve capsule.
The statements made with regard to the single serve capsule according to the invention apply equally to the method according to the invention and vice versa. Features of the method can be combined with features of the other subjects of the present invention and vice versa.
For example, the liquid distributor is adhesively bonded to the beverage/food substance and/or to the capsule body, wherein said integrally bonded connection is preferably dissolved again during the production of the beverage or food such that the liquid distributor can move in the single serve capsule.
Preferably, the water pressure moves the liquid distributor.
Yet another subject matter of the present invention is a method for producing a beverage or food, in which a liquid flows through a single serve capsule and, in the process, dissolves and/or extracts a beverage/food substance, and in which the position of the beverage/food substance within the single serve capsule is changed before and/or during production of the beverage.
The statements made with regard to the single serve capsule according to the invention apply equally to the method according to the invention and vice versa. Features of the method can be combined with features of the other subjects of the present invention and vice versa.
The inventions are explained below with reference to the figures. These explanations are merely by way of example and do not restrict the general inventive concept.
In the embodiments according to
The beverage or food produced in this manner leaves the single serve capsule, here at the base, as illustrated by the arrow 8. As a rule, the interior space of the single serve capsules is hermetically sealed prior to use thereof. During the production of a beverage and/or food, the cover and/or the capsule base are/is in each case opened, in particular punctured, by a puncturing means which, as a rule, penetrates the interior space of the single serve capsule. Alternatively, a closure element, for example a film, can be removed from the single serve capsule so as to open the single serve capsule.
A person skilled in the art understands that the flow directions may also be the other way around.
The interior space of the single serve capsule is preferably provided with a filter element 4 which prevents particles of the beverage/food substance from entering the beverage/food to be produced. According to the invention, the interior space of the single serve capsule is provided with a liquid distributor 6 which at least partially distributes the inflowing liquid over the cross section of the single serve capsule and thereby leads to a more uniform extraction or dissolution of the beverage/food substance. Furthermore, the effect achieved by the liquid distributor is that the inflow speed of the liquid is reduced and the latter is distributed uniformly over the cross section of the single serve capsule, as a result of which the quality of the resulting beverage or food increases. In the example according to
A common feature of all of the liquid distributors illustrated is that they have, in an encircling manner on the outer periphery thereof, a seal/support 24 which at least partially prevents the beverage/food substance from passing between the liquid distributor and the cover film. In the present case, said seal 24 is provided at an angle to a likewise encircling side wall 30 of the liquid distributor. The seal itself and/or the connection thereof to the liquid distributor 6, here to the side wall 30, is preferably provided in such a manner that said seal can be elastically deformed. For example, the connection is configured in the form of a “film hinge”. In particular when the liquid distributor is inserted, the seal, here the sealing lip, is elastically deformed in the direction of the side wall such that the angle between seal 24 and side wall 30 is reduced and the seal is prestressed against the capsule wall 9. The surface 31 which is approached by the flow and in the present case is circular has a plurality of recesses 14, here bores, through which the liquid flows and is thereby introduced in a targeted manner into the beverage/food substance. Furthermore, the liquid distributor surface 31 approached by the flow prevents the liquid which is introduced into the single serve capsule from flowing directly into the beverage/food substance and thereby swirling and/or redistributing the latter.
Otherwise, however, reference can be made to the statements according to
A person skilled in the art furthermore recognizes that the side wall does not necessarily have to be present.
The flow of the liquid through the single serve capsule is likewise illustrated schematically in
It is true both of the embodiment according to figure and of the other illustrated embodiments of the system according to the invention that, preferably during the movement of the liquid distributor, the seal 24 is deformed in such a manner that it releases the movement of the liquid distributor in the direction of the beverage/food substance.
The punch illustrated in
- 1 Single serve capsule
- 2 Cover, cover film
- 3 Capsule body
- 4 Filter element
- 5 Capsule base
- 6 Liquid distributor
- 7 Liquid supply, arrow
- 8 Beverage outlet, arrow
- 9 Capsule wall
- 10 Interior space
- 11 Beverage/food substance
- 12 Fiber and/or thread material, fibers, threads
- 13 Cladding
- 14 Recess
- 15 Side wall, side wall portion of the liquid distributor
- 16 Base area of the liquid distributor
- 17 Form-fitting means
- 18 Predetermined breaking means, friction-fitting means
- 19 Support
- 20 First portion, first material
- 21 Second portion, second material
- 22 Side facing the beverage/food substance, surface
- 23 Side facing away from the beverage/food substance, surface
- 24 Seal, sealing lip
- 25 Brewing chamber
- 26 Brewing piston
- 27 Sealing ring on the brewing piston
- 28 Puncturing spike
- 29 Punch, compression ring
- 30 Side wall, force transmission means
- 31 Liquid distributor surface approached by the inflowing liquid
- 32 Flange of the capsule body
- D Height of the liquid distributor
Claims
1. A single serve capsule (1) having a capsule body (3), the wall (9) and base (5) of which delimit an interior space (10) provided with a beverage/food substance (11) which is dissolved and/or extracted by means of a liquid which is introduced into the single serve capsule, characterized in that the interior space, in particular downstream of a liquid supply (7), is provided with a liquid distributor (6) which at least partially distributes the liquid supply over the cross section of the single serve capsule.
2. The single serve capsule (1) as claimed in claim 1, characterized in that the liquid distributor (6) has a base area (16) with recesses (14) through which the liquid flows and is distributed in the process.
3. The single serve capsule (1) as claimed in either of the preceding claims, characterized in that the base area of the liquid distributor is arranged at a distance from that surface of the beverage/food substance (11) which faces said base area and/or from the cover (2).
4. The single serve capsule (1) as claimed in claim 2 or 3, characterized in that a side wall or side wall portions which preferably runs/run substantially parallel to the wall (9) of the capsule body (3) is/are provided on the periphery of the base area (16).
5. The single serve capsule (1) as claimed in claim 4, characterized in that the side wall/the side wall portion faces or faces away from the beverage/food substance.
6. The single serve capsule (1) as claimed in claim 4 or 5, characterized in that a form-fitting means (17) and/or a friction-fitting means (18) which interacts in a form-fitting and/or friction-fitting manner with the wall (9) of the capsule body (3) is provided on the side wall/the side wall portion.
7. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that the liquid distributor and/or the wall of the capsule body and/or the cover have a predetermined breaking means (17) which breaks, preferably when the liquid flows in, and, as a result, the liquid distributor which is initially positionally fixed in the single serve capsule becomes movable.
8. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that the liquid distributor is provided in the form of a membrane which is deformed when the liquid flows in.
9. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that the liquid distributor has portions (20, 21) composed of different materials and/or material thicknesses.
10. The single serve capsule (1) as claimed in one of claims 4-9, characterized in that the side wall is deformed when the liquid flows in and/or by a puncturing means penetrating the single serve capsule.
11. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that the liquid and/or a puncturing means which opens the single serve capsule moves the liquid distributor at least in sections in the direction of the beverage/food substance (11).
12. The single serve capsule (1) as claimed in one of claims 2-11, characterized in that the recesses (14) are arranged obliquely with respect to the base area and/or have different diameters and/or are distributed nonuniformly on the base area and/or have a constant diameter.
13. A liquid distributor (6) as claimed in claim 1, characterized in that the liquid distributor is provided from a sintered material or in the form of 3-D printing.
14. The single serve capsule (1) as claimed in one of claims 1-13, characterized in that the height (D) thereof is provided in such a manner that said single serve capsule fills the space between the beverage/food substance (11).
15. The single serve capsule (1) as claimed in one of claims 1-14, characterized in that the liquid distributor is compressed.
16. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that a seal (24) is provided on the periphery of said single serve capsule.
17. The single serve capsule (1) as claimed in claim 16, characterized in that the seal (24) interacts with a projection (19) on the capsule wall (9).
18. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that the liquid distributor has a multiplicity of recesses (14) which are arranged on one or more reference circles.
19. The single serve capsule (1) as claimed in claim 18, characterized in that the recess are provided in the outer and/or in the inner region of the liquid distributor.
20. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that the liquid distributor is connected in an integrally bonded manner to the beverage/food substance (11) and/or to the capsule body (3), in particular by adhesive bonding.
21. The single serve capsule (1) as claimed in claim 20, characterized in that the adhesive is water-soluble.
22. The single serve capsule (1) as claimed in one of the preceding claims, characterized in that a layer with a swelling means which swells on contact with the liquid is provided between the cover film and the beverage/food substance (11).
23. A system consisting of a brewing chamber (25) into which a single serve capsule as claimed in one of the preceding claims is inserted, and with a brewing piston (26) which closes the brewing chamber and on which is provided a puncturing means with which the capsule is opened, characterized in that the puncturing means displaces the liquid distributor within the single serve capsule and, in the process, changes the position of the beverage/food substance (11).
24. The system as claimed in claim 23 or the preamble of patent claim 23, characterized in that a punch (29) is provided on the brewing piston (26), said punch displacing the liquid distributor within the single serve capsule and, in the process, changing the position of the beverage/food substance (11).
25. The system as claimed in claim 24, characterized in that the punch (29) is fixedly connected to the brewing piston or is provided so as to be movable relative thereto.
26. A method for producing a beverage or food, in which a liquid flows through a single serve capsule (1) and, in the process, dissolves and/or extracts a beverage/food substance (11), wherein the liquid is distributed over the cross section of the single serve capsule by a liquid distributor which is provided upstream of the beverage/food substance, characterized in that the liquid distributor is deformed and/or moved before the liquid flows there through and/or while the liquid flows there through.
27. The method as claimed in the preamble of patent claim 26, characterized in that an integrally bonded connection between the beverage/food substance (11) and/or the capsule body (3) and the liquid distributor is dissolved when a liquid flows through the single serve capsule.
28. The method as claimed in claim 26 or 27, characterized in that the water pressure moves the liquid distributor.
29. A method for producing a beverage or food, in which a liquid flows through a single serve capsule (1) and, in the process, dissolves and/or extracts a beverage/food substance (11), characterized in that a connection between particles of the beverage/food substance, which connection was produced by an adhesive, is dissolved again as the flow passes through the beverage/food substance.
30. A method for producing a beverage or food, in which a liquid flows through a single serve capsule (1) and, in the process, dissolves and/or extracts a beverage/food substance (11), characterized in that the position of the beverage/food substance (11) within the single serve capsule is changed before and/or during production of the beverage.
Type: Application
Filed: May 27, 2014
Publication Date: May 5, 2016
Inventors: Gunter EMPL (Bergisch Gladbach), Marc KRUGER (Bergisch Gladbach)
Application Number: 14/893,993