Two Compartment Plastic Containers and Food Product Pack Comprising Such Containers
The container (1) for a dairy product or similar food composition is provided with a hollow body (2), a bottom (2a) and an opening (6) typically surrounded by a generally planar annular flange (7) connected to the top of the body. Two flexible closure lids (15, 20) are used to define with the side wall of the body an upper compartment that extends between the two lids. The lower compartment is filled with the food composition. The inner lid (15) has an annular outer portion which is in continuous annular contact with an inner shoulder of the side wall (4) and extends upwardly from a central covering portion. A spoon (18) or other solid content may be provided in the upper compartment, below the outer lid (20). Several identical containers (1) can be grouped in a pack with breakable junctions at an outer side edge of the flange.
The present invention generally relates to containers used in food packaging industry, particularly to thermoformed plastic flanged containers, such as yoghurt pots or similar. The invention also concerns a pack comprising such flanged containers and a method of combining a solid content and a food composition in a plastic container.
More particularly, the invention relates to a two compartment container for a food composition, in particular a dairy product composition, comprising:
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- a thermoplastic hollow body comprising a bottom, for example a planar bottom, and a side wall extending along a longitudinal axis from said bottom to a top,
- a first flexible closure lid, for instance a foil, for partitioning the interior volume of the body, so that a lower compartment can be filled with a food composition, preferably a liquid, semi-liquid, spoonable and/or scoopable food composition and an upper compartment can contain a solid content, preferably a solid food or object, and
- a second flexible closure lid to seal the upper opening of the body.
DE 299 12 988 U1 discloses such a ready-to-eat food product. The body of the container comprises a flange that receives two superposed foils, one of which defines an inner cover member for partitioning the interior volume. A spoon may be stored without contamination with the food composition. This two foil configuration does not interfere with the structure of the side wall so that a conventional stacking of the containers is permitted. The side wall of the body may also be covered by a decorative strip or band (also called banderol). More generally, it is important as far as possible to reduce the unit cost of each packaging but without impairing its strength and its aesthetic characteristics.
It is known to produce such a container, and in particular a yoghurt pot or similar, by means thermoforming a sheet of plastic to form the volume. Typically, the plastic sheet is heated and then drawn into a cavity such as by vacuum and/or pressure. As the sheet is drawn into the cavity, the thickness of the portion of the sheet drawn into the cavity is reduced as the sheet material is stretched into the cavity. With such a method, the side wall of the body is thin, while the flange has the same thickness and the same rigidity as the original sheet of plastic. As the flange is thin and planar, the body essentially defines the height of the container.
Regarding the forming of the body, the thickness of the sheet material can be reduced when increasing the depth of the cavity. It can be appreciated that problems may occur where the plastic material rapidly changes angles in the volume such as at the bottom and sidewall of a cup-shaped container. It is thus not recommended having a too thin side wall for the purpose of sustaining the rigors of distribution.
The plastic containers shown in DE 299 12 988 U1 can be manufactured and sold as individual pots. The sealing operation using the two foils is typically performed with an individual thermoplastic body that is already thermoformed (no additional cutting operation is needed for the body). The individual containers are grouped in a stack before the sealing operation with storage of the spoon between two foils that are attached to each other. Such a two foil configuration is not adapted for manufacturing the plastic containers in a multiple portion packaging tray comprising an array of separable containers. In this latter case, after separation, each container flange still has four outer side edges so as to keep integrity of the content. Additionally these containers are typically made of relatively brittle plastic, which makes the containers more difficult to break apart. Such a difficulty may cause escape of the content when breaking other parts of the container. There is a need for solutions that have easier manufacture and/or handling.
The technology FFS (“form-fill-seal”) is typically used to produce at high rate conventional containers grouped in packs and each sealed conventionally by a single flexible closure lid (membrane). The machines using FFS technology are known as reliable to produce packs of such containers at high rate. More generally, it is understood that the containers are typically produced in very large quantities.
In food packaging industry, the plastic containers can be stacked on top of one another so as to form stacks which can be layered on a pallet. Using packs of several containers is highly preferred to optimise the loading of a pallet. A loading weight on a pallet may be much more than 500 kg. Such stacks allow the packaging items at the bottom to withstand the compressive load of the packaging items on top. The plastic containers layers are typically stored in cardboard trays each having a bottom and side walls preventing lateral tilting of the layers.
Additionally, the containers have to be easy to handle. When opening the plastic containers shown in DE 299 12 988 U1, the user often encounters difficulties to correctly peel off the respective foils. Accordingly, there is a need for providing ready-to-eat food products that are more user-friendly and well adapted to be produced by the most efficient industrial processes, for example adapted to multipack and/or FFS productions.
SUMMARY OF THE INVENTIONThe purpose of the present invention is to provide attractive two compartment containers for a nomadic use while at the same time having a comparable or higher mechanical properties and addressing one or more of the above mentioned problems.
To this end, embodiments of the present invention provide a two compartment container for a food composition, comprising:
- a thermoplastic hollow body comprising a bottom and a side wall extending along a longitudinal axis from the bottom to a top;
- a first annular surface formed on an interior face of the side wall, the first annular surface extending between the bottom and the top of the hollow body;
- a generally planar second annular surface surrounding an upper opening of the container;
- a first flexible closure lid, sealed on the first annular surface;
- a second flexible closure lid, sealed on the second annular surface so that an upper compartment is defined at the opposite from the bottom between the first flexible closure lid and the second flexible closure lid;
wherein the side wall is provided with an inner shoulder that defines a slope and wherein the first flexible closure lid comprises:
- a central covering portion that defines an upper limit of the lower compartment;
- an annular rim; and
- an annular outer portion that comprises the annular rim and extends upwardly from the central covering portion to the annular rim, said annular outer portion being in continuous annular contact with the inner shoulder.
With such an arrangement of the first flexible closure lid, removal of the second flexible closure lid can be easily performed by the user (and possibly without any interference with the removal of the first closure lid). A better sealing of the lower compartment is obtained as accidental removal of the first flexible closure lid is prevented.
The fact that the shoulder defines a slope is advantageous to allow stacking of individual containers and strength of the side wall remains high so that the thickness/amount of plastic material may be reduced. Such containers can be produced for highly competitive markets, using processes that reduce the unit cost of each packaging, but without impairing the strength of the container that is easy-to-handle.
Preferably, the upper portion of the side wall is connected to the lower portion of the side wall via the inner shoulder which is rounded to define a curved connection profile between the lower portion and the upper portion. Such a connection profile is adapted for a large coverage by a decorative strip. The curvature which is preferably continuous makes also the stacking of individual bodies easier. As no sharp edge or relief is provided, contamination inside a hollow body is prevented. Indeed, risks of contamination are typically higher in pronounced angles of a surface.
Such a solution may be used with various shapes for the body. For instance, the body may be provided with a planar bottom or may be a generally spherical body. Additionally, it is understood that the annular shape of the first annular surface may be rounded, oval, square-like, substantially rectangular, with symmetry around a central axis or without any symmetry.
In various embodiments of the container of the invention, recourse may optionally also be had to one or more of the following dispositions:
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- the side wall is annularly covered by a decorative strip having a maximum height equal or superior to the height of the lower portion or a decorative strip having a rectilinear upper edge adjacent to the curved connection profile (the strength of the side wall may be increased by using such decorative strip and the thickness of the side wall may be optionally reduced in the covered area);
- the side wall is provided with more than one radius of curvature above the lower portion and below the top of the hollow body and the lower portion may have a conical shape at least at a distance from the bottom (with such a shape, the annular outer portion of the second closure lid may be attached to an annular surface of the side wall that is radially shifted outwards with respect to the lower portion and radially shifted inwards with respect to the top of the body, whereby catching the annular outer portion or a tab protruding therefrom is facilitated);
- the inner shoulder has a constant height which is superior or equal to 2 mm (such height being thus significantly higher than the thickness of the thin film-material of the first closure lid);
- the first flexible closure lid is a one-piece foil of a film material and the annular outer portion is folded with respect to the central portion; the second flexible closure lid is also a one-piece foil of a film material (the film material, having a thickness typically inferior to 100 μm, is easy to cut and pre-cut, and well adapted for use in high rate industrial processes);
- the annular rim of the first flexible closure lid is axially spaced from the top of the hollow body (such configuration is suitable to reduce the amount of material used in the first closure lid and accidental opening of the first flexible closure lid is efficiently prevented);
- the first flexible closure lid comprises a flap, preferably a pull tab, adapted for removing the first flexible closure lid from the first annular surface, the flap protruding radially outwards and/or inwards in a folded state, the flap comprising a free end that extends at a distance from the inner shoulder (with such a configuration, easy catching of the flap is obtained);
- the container comprises a generally planar annular flange integral with the body and connected to the top of the body, the flange defining the second annular surface and comprising an inner edge that defines the upper opening of the container, the annular rim of the first flexible closure lid being preferably shifted radially inwards with respect to the inner edge (with such an arrangement, accidental pasting of the second closure lid to the annular rim of the first closure lid is prevented);
- the body has a flanged cup-like shape and is stretched from a plastic sheet, preferably with a stretching ratio comprised between 2 and 7, preferably between 2.5 and 3.5 (such ratio being defined in a known manner between the final surface of the body and the corresponding initial planar surface);
- the body of the container defines a cavity partly filled with a dairy product; in particular the dairy product may be a yoghurt composition having a weight not inferior to 50 g and not superior to 500 g;
- the flange defines a circular opening and comprises at least three outer straight side edges, the outer straight side edges optionally comprising two parallel outer straight side edges and at least one outer straight side edge perpendicular to the two parallel outer straight side edges, and wherein when four of said first flange portions are provided on the flange, four corresponding outer straight side edges are provided and define a virtual square;
- the flange has a constant thickness which is higher than the thickness of the sidewall at the inner shoulder;
- the lower compartment is filled with a food composition, preferably a dairy product, and the upper compartment contains an article in a solid state that is preferably adapted for scooping the food composition;
- at least one of the second flexible closure lid and an upper portion of the side wall optionally comprises a transparent material or a semi-transparent material so that the upper compartment can be viewed before removal of the second flexible closure lid.
A further purpose of the invention is to provide a food pack easy to be manipulated in a supermarket (before exposure of the containers by the operators and thereafter by the final consumer) and resistant while reducing amount of plastic material.
To this end, embodiments of the present invention provide, in a food pack, a plurality of containers according to the invention arranged in at least one row, and preferably at least four containers arranged in two rows, the flanges of the pack being integrally formed and separably joined to each other at a breakable junction between two flange portions of two distinct containers of the pack.
Accordingly, there is provided a pack produced at a reduced cost, which is particularly well adapted for transportation in a stackable tray, and including two compartment containers.
It is also provided, according to the invention, a method of making the two-compartment container, the method comprising:
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- filling the cavity defined by the hollow body with a food composition below an inner shoulder of the container;
- shaping a first flexible closure lid according to a 3D shape when attaching an annular outer portion of the first flexible closure lid to the inner shoulder, in order to seal a lower compartment of the container, the annular outer portion extending upwardly and continuously contacting the inner shoulder;
- positioning through the upper opening a solid content into an upper compartment of the container above the flexible closure lid;
- closing the upper opening and sealing the upper compartment by attaching a second flexible closure lid to the top of the body.
The empty container used for such process (starting recipient that can be filled with food composition) is provided with an upper opening and comprises the thermoplastic hollow body which defines a cavity of the container. The upper end of the container (which defines the upper opening) is preferably flanged.
Other features and advantages of the invention will become apparent to those skilled in the art during the description which will follow, given by way of a non-limiting example, with reference to the appended drawings.
In the various figures, the same references are used to designate identical or similar elements.
It can be seen in
More generally, the lower compartment C1 of the containers 1 is intended to be filled with food compositions, preferably a liquid, semi-liquid, spoonable and/or scoopable food composition, for example cakes, a liquid or semi-liquid dairy product or similar food (compote, sauce, desserts for instance), preferably a yoghurt composition. The containers 1 can be used for 50-500 g capacity, preferably 75-200 g capacity. Of course, the containers 1 of the present invention are not in any way limited to yoghurt but can be intended to contain all sorts of liquid, solid, semi-liquid or flowable edible products.
Referring to
It can be seen in
Referring to
As shown in
- a central covering portion 15a that defines an upper limit of the lower compartment C1; and
- an annular outer portion 15b provided with an annular rim 15c and which extends upwardly from the central covering portion 15a to the annular rim 15c.
The continuous annular contact with the inner shoulder 11, and more particularly the contact with the surface 16a, is here performed by the annular outer portion 15b only. Accordingly, effort from the user to remove the first flexible closure lid 15 may be reduced as only the annular outer portion 15b adheres to the interior face 16 of the side wall 4.
As shown in
The first flexible closure lid 15 may also be provided with a flap, preferably a pull tab 19, adapted for removing the first flexible closure lid 15 from the first annular surface 16a. With respect to the annular rim 15c, it can be seen that the pull tab 19 or similar flap preferably protrudes radially inwards in a folded state as shown in
The upper portion 4a of the side wall 4 is here connected to the lower portion 4b via the inner shoulder 11 which is rounded to define a curved connection profile CCP between the lower portion 4 and the upper portion 4b. Additionally, the side wall 4 may be connected to the bottom 2a using a curved connection profile with a reverse curvature as compared to the curvature defined by the inner shoulder 11. Keeping a relatively large radius of curvature near the bottom 2a is here advantageous to maintain a relatively large bottom 2a. The curved connection profile CCP at the junction between the upper and lower portions 4a, 4b is well adapted for forming a stack S of several bodies 2, as shown in
The lower portion 4b may have a cylindrical, squared (with rounded corners) or oval section. The junction between the lower portion 4b and the inner shoulder 11 is defined by a continuous peripheral intersection line (not shown) that is typically included in the plane P. In order to reduce the amount of plastic material, the radial shift or space 28 between this peripheral intersection line and the inner edge 7c (i.e. radial space 28 measured according to a direction parallel to the plane P as shown in
Referring to
Referring to
The barrier layer B2 is obtained using a second flexible closure lid 20 that is adheres around the upper opening 6 to the upper face 7b of the flange 7 or any similar annular face at the top of the container 1. The second flexible closure lid 20 may cover entirely the upper face 7b of the flange 7. Referring to the
As shown in
Referring to
The first and second annular surfaces 16a, 17 obtained by use of the first and second flexible closure lids 15, 20 may be circular in a preferred embodiment as illustrated in
Referring to
The sealing system 3 of the container 1 is provided with an inner layer and an outer layer of thin film material (film membrane), respectively defining the first flexible closure lid 15 and the second first flexible closure lid 20. An appropriate cut is performed to define an outer shape of the first and flexible closure lids 15, 20. The first flexible closure lid 15 may have an annular rim which is of a circular shape as the opening 6, while the second flexible closure lid 20 may have an outer edge which has the same shape Preferably, the first and second flexible closure lids 15, 20 are each a one-piece foil of a film material suitable for food contact. The film material may be a bendable sheet plastic or a pliable sheet comprising a composite material and/or aluminium. Preferably, the film material has low water permeability, is approved for food contact and is not flammable.
The foil may be obtained using a flexible multilayer sheet with a top face made of plastic so that this upper face may be marked with information, for instance by ink printing. This is advantageous for individualizing the container 1 (for instance when printing a bar-code onto the upper face of the second closure lid 20 and a coded 2D-pictogramm onto the upper face of the first closure lid 15).
The closure operation may be performed with each of the first and second flexible closure lids 15, 20 by using a fixing material (layer of adhesive) deposited respectively on the first and second annular surfaces 16a, 17 or deposited on the foil and/or using heat sealing.
The hollow body 2 is here a thermoplastic body obtained from a plastic sheet Sh, preferably a polystyrene sheet (or using similar stretchable material that can be rolled on a reel). In a preferred embodiment, the weight of the thermoplastic body may be less than 30 g, for instance between 15 and 21 g for containing an amount of at least 50 g, preferably at least 100 g, of food composition.
In a preferred embodiment, the hollow body 2 has a flanged cup-like shape and is stretched from a plastic sheet Sh, preferably with a stretching ratio comprised between 2 and 7, preferably between 2.5 and 5. The range 2.5-3.5 may be used for maintaining a high strength in the upper portion 4a that is not necessarily covered by a decorative strip St. The flange 7 has a constant thickness e, which is higher than the thickness of the side wall 4 at the inner shoulder 11 and preferably higher than the thickness of the lower portion 4b.
In a particular embodiment, at least one of the second flexible closure lid 20 and the upper portion 4a comprises a transparent material or a semi-transparent material so that the upper compartment C2 can be viewed before removal of the second flexible closure lid 20. Optionally, the hollow body 2 may be made of a material that is completely transparent or at least transparent in the side wall 4.
Optionally, the body 2 can be made of thermoplastic material with at least one additional layer. Use of a decorative strip St is useful to reinforce the lower portion 4b of the side wall 4 where the thickness is highly reduced due to the stretching operation for forming the body cavity. The decorative strips St are generally cut out from a film material, such as paper or plastic film, which is printed and stored in the form of a roll, before the strips are cut out.
The covering of the tubular side wall 4 is preferably performed at least around onto an outer annular surface of the lower portion 4b. The outer surface of the lower portion 4b is adapted to be covered by any cylindrical or tubular decorative strip St, sticker or banderol (such outer surface preferably having no rim or sharp relief).
The decorative strip St may be a conventional decorative strip having a maximum height equal or superior to the height h1 of the lower portion 4b. The body cavities may also be provided with a rectilinear upper edge E1 adjacent to the connection profile defined by the inner shoulder 11. No sharp relief is formed near the decorative strip St so as to facilitate the fixing of the thin film material of the decorative strip St.
Fixing of the strip St is performed in a known manner. For instance, the fixing of the strip St is performed after thermoforming the hollow bodies 2 in molds (not shown). Optionally, a preliminary step of cutting out the longitudinal edges from a continuous band is provided. Then, after a step of delivering the bandlets thus obtained to the mold, a step of cutting out the ends of the strips St is carried out in the vicinity of the molds. The strips St may be positioned against the lateral wall of said molds. Such step of positioning the strip is not impaired when using the connection profile of curvature CCP because no sharp protrusion is formed in the lateral wall of the molds.
Referring to
According to a first embodiment, the thermoformed hollow bodies may be grouped after the step of forming S1 in a stack S as shown in
The cutting of the membrane film to obtain the first closure lid 15 may be performed just before or during the sealing operation, whereby the sealing head mat be rapidly forced downward thereby preventing the first closure lid 15 from curling back into its original shape. The second flexible closure lid 20 may be applied using a different sealing head of the machine. The cutting operation, the pressing operation and the sealing operation may be performed in the step S5 by such sealing head in a conventional manner to obtain the planar configuration of the second flexible closure lid 20.
According to this first embodiment, the steps S2, S3, S4 and S5 may be performed starting from individual bodies 2. As shown in
According to a second embodiment, the steps S1-S5 of the manufacturing method are carried out by means of a FFS production machine (Form, Fill and Seal). It is advantageous to implement the thermoforming process in machines using the high rate technology FFS to efficiently produce food packs 10.
In such case, the plastic sheet Sh supplied from the reel 26 is not cut after the step S1. The hollow bodies 2 are formed from a sheet Sh of plastics material clamped between a mold having one or more forming impressions against a backing mold in which one or more forming dies are displaced, filled and closed. The plastic sheet Sh with the body cavities is filled with the food composition 60 at the step S2. In the FFS machine or outside the FFS machine (for instance in an auxiliary machine), two additional modules are added for respectively performing the steps S3 and S4. The first module may comprise a plurality of sealing heads and it is understood that the cutting operation, the pressing operation and the sealing operation for adhering the annular outer portion 15b of the first closure lid 15 to the inner shoulder 11 are typically performed in a conventional manner in the step S3. The second module simply comprises an air conveyor, a vibrating supply unit or any similar unit for distribution of the solid content, here a scooping utensil 18, in the upper compartment C2. The first and second modules are provided to operate after the filling performed by a filling unit at the step S2. The means used to apply the second flexible closure lid 20 may operate as in a FFS machine for producing conventional flanged cup-like containers.
It can be seen in
As shown in
The containers 1 are intended to be filled with any liquid or semi-liquid dairy product or similar food, preferably a yoghurt composition. The containers 1 can be used for 50-500 g capacity, preferably 75-200 g or 80-400 g capacity. Of course, the containers 1 of the present invention are not in any way limited to yoghurt but can be intended to contain all sorts of liquid, semi-liquid or flowable edible products.
The upper compartment C2 has been described to contain a solid content. When adding a scooping utensil 18, it can be optionally made from edible material that is relatively rigid and not structurally degraded by contact with the food composition 60. Other embodiments are also provided for the content of the upper compartment C2. For instance, a flexible content or liquid content may be introduced between the first and second flexible closure lid 15, 20.
The present invention has been described in connection with the preferred embodiments. These embodiments, however, are merely for example and the invention is not restricted thereto. For instance, the flanges 7 shown in
Although the Figures show a body 2 having a circular cross-section and a circular opening 6, other shapes may be used, for instance a rectangular shape with rounded corners or an oval shape.
It will be understood by those skilled in the art that other variations and modifications can easily be made within the scope of the invention as defined by the appended claims, thus it is only intended that the present invention be limited by the following claims.
Any reference sign in the following claims should not be construed as limiting the claim. It will be obvious that the use of the verb “to comprise” and its conjugations does not exclude the presence of any other elements besides those defined in any claim. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.
Claims
1. A two compartment container for a food composition, comprising:
- a body comprising a bottom and a side wall extending along a longitudinal axis from the bottom to a top, the body being a thermoplastic hollow body;
- a first annular surface formed on an interior face of the side wall, the first annular surface extending between the bottom and the top of the hollow body;
- a generally planar second annular surface surrounding an upper opening of the container;
- a first flexible closure lid, sealed on the first annular surface so that a lower compartment is defined between the bottom and the first flexible closure lid; and
- a second flexible closure lid, sealed on the second annular surface so that an upper compartment is defined at the opposite from the bottom between the first flexible closure lid and the second flexible closure lid;
- wherein the side wall is provided with an inner shoulder that defines a slope and wherein the first flexible closure lid comprises:
- a central covering portion that defines an upper limit of the lower compartment;
- an annular rim; and
- an annular outer portion that comprises the annular rim and extends upwardly from the central covering portion to the annular rim, said annular outer portion being in continuous annular contact with the inner shoulder.
2. The container of claim 1, wherein the side wall comprises an upper portion and a lower portion the upper portion being connected to the lower portion via the inner shoulder which is rounded to define a curved connection profile between the lower portion and the upper portion.
3. The container of claim 2, wherein the side wall is annularly covered by a decorative strip.
4. The container of claim 2, wherein the side wall is provided with more than one radius of curvature above the lower portion and below the top of the body.
5. The container according to claim 1, wherein the inner shoulder has a constant height which is superior or equal to 2 mm.
6. The container according to claim 1, wherein the first flexible closure lid is a one-piece foil of a film material and the annular outer portion is folded with respect to the central portion, and wherein the second flexible closure lid is a one-piece foil.
7. The container according to claim 1, wherein the annular rim of the first flexible closure lid is axially spaced from the top of the body.
8. The container according to claim 1, wherein the first flexible closure lid comprises a flap adapted for removing the first flexible closure lid from the first annular surface, the flap protruding radially outwards and/or inwards in a folded state, the flap comprising a free end that extends at a distance from the inner shoulder.
9. The container according to claim 1, comprising a generally planar annular flange integral with the body and connected to the top of the body, the flange defining the second annular surface and comprising an inner edge that defines the upper opening of the container.
10. The container according to claim 9, wherein the flange has a constant thickness which is higher than the thickness of the side wall at the inner shoulder.
11. The container according to claim 1, wherein the body has a flanged cup-like shape and is stretched from a plastic sheet.
12. The container according to claim 1, wherein the lower compartment is filled with a food composition and the upper compartment contains an article in a solid state.
13. The container according to claim 1, wherein at least one of the second flexible closure lid and an upper portion of the side wall comprises a transparent material or a semi-transparent material so that the upper compartment can be viewed before removal of the second flexible closure lid.
14.-15. (canceled)
16. A food pack comprising a plurality of containers for a food composition, wherein each of the containers is a two compartment container and comprises: wherein
- a body comprising a bottom and a side wall extending along a longitudinal axis from the bottom to a top, the body being a thermoplastic hollow body;
- a first annular surface formed on an interior face of the side wall, the first annular surface extending between the bottom and the top of the body;
- a generally planar second annular surface surrounding an upper opening of the container;
- a first flexible closure lid, sealed on the first annular surface so that a lower compartment is defined between the bottom and the first flexible closure lid; and
- a second flexible closure lid, sealed on the second annular surface so that an upper compartment is defined at the opposite from the bottom between the first flexible closure lid and the second flexible closure lid; wherein the side wall is provided with an inner shoulder that defines a slope and wherein the first flexible closure lid comprises:
- a central covering portion that defines an upper limit of the lower compartment;
- an annular rim; and
- an annular outer portion that comprises the annular rim and extends upwardly from the central covering portion to the annular rim, said annular outer portion being in continuous annular contact with the inner shoulder; and
- each of the containers comprises a generally planar annular flange integral with the body and defining the second annular surface, and
- said containers are arranged in at least one row and separably joined to each other at a junction of two flange portions of two distinct containers of the pack.
17. A method of making a two-compartment container, using a container having a bottom and an upper opening and a cavity defined by a thermoplastic hollow body, the method comprising:
- providing the thermoplastic hollow body with a side wall extending along a longitudinal axis from the bottom to a top, the side wall having on an interior face thereof a first annular surface and an inner shoulder that defines a slope, and providing the thermoplastic hollow body with a generally planar second annular surface surrounding the upper opening;
- filling the cavity defined by the thermoplastic hollow body with a food composition entirely below the inner shoulder;
- shaping a first flexible closure lid according to a 3D shape when attaching an annular outer portion of the first flexible closure lid to the inner shoulder, in order to seal a lower compartment of the container, a central covering portion of the first flexible closure lid defining an upper limit of the lower compartment, the annular outer portion extending upwardly from the central covering portion to an annular rim and continuously contacting the inner shoulder;
- positioning through the upper opening a solid content into an upper compartment of the container above the first flexible closure lid;
- closing the upper opening and sealing the upper compartment by attaching a second flexible closure lid to an upper end of the thermoplastic hollow body, the second flexible closure lid being sealed on the second annular surface and defining an upper limit of the upper compartment.
Type: Application
Filed: Jul 29, 2013
Publication Date: Jun 23, 2016
Inventor: David LORIMIER (Paris)
Application Number: 14/908,328