BLADING MEMBER FOR A FLUID FLOW MACHINE
A blading member for a fluid flow machine, for example, for use in gas turbine engines. The blading member includes a platform member and an airfoil member. The platform member and airfoil member are designed to allow for easy assembly/disassembly and replacement of members independent of other members.
This application claims priority to EP Application No. 14199453.3 filed Dec. 19, 2014 and EP Application No. 15171782.4 filed Jun. 12, 2015, both of which are hereby incorporated in their entirety.
TECHNICAL FIELDThe present disclosure relates to the field of blading members for fluid flow machines as described in the preamble of claim 1. It further relates to an airfoil member and a platform member of blading members as mentioned above. Such blading members may for instance be applied in gas turbine engines.
BACKGROUNDIt is known in the art to manufacture airfoils and platforms of blading members of fluid flow machines separately and to assemble a blading member from at least one airfoil member and at least one platform member. This offers various benefits, e.g. different materials may be used for the airfoil and the platform, complexity of the individual pieces is reduced, thus allowing for more complex cooling schemes, and in providing individual geometries more suitable for casting or machining. However, airfoils and platforms need to be joined properly and reliably.
It may generally be stated that it may be found beneficial if the joint between the two members may easily be disassembled, preferably without damaging any of the members, and particularly not damaging the platform member. This facilitates for instance replacement of worn airfoils, while the platform member may be further used.
EP 1 176 284 proposes joining airfoils and platforms by brazing.
U.S. Pat. No. 5,797,725 discloses blading members wherein each of the airfoil and the platform comprise a corresponding flute which are filled by a common retainer. In a preferred embodiment the retainer is manufactured inside the flutes by casting, and in particular by a process referred to a bi-casting.
U.S. Pat. No. 7,686,571 and U.S. Pat. No. 7,704,044 propose coupling airfoils and platforms applying a mechanical interlock element, wherein said mechanical interlock element is slidably received inside flutes provided in the platform and along the pressure or suction side of the airfoil.
According to the teaching of US 2012/0009071 airfoil and platform members are joined and locked to each other in inserting a flexible wire into corresponding recesses of the members to be locked.
US 2009/0196761 describes joining airfoil and platform members by a so-called injection molding process.
Moreover, European patent application 14 199 453.3, to which priority is claimed and the entire content of which is furthermore incorporated herein by reference, discloses blading member and a method for assembling and joining the blading member, wherein mechanical interlock members are provided in order to virtually generate an undercut by which the airfoil member and the platform member are interlocked.
Independent from the actual process or device applied for interlocking said members, there is a need to properly position the members before interlocking them. In US 2009/0196761 for instance a built blading member is disclosed wherein the airfoil member features a shoulder which abuts a corresponding counterpart shoulder formed on the platform member. The counterpart shoulder may be provided within a receiver opening of the platform member, or may likewise be provided as a section of a face of the platform member, adjacent the receiver opening.
SUMMARYIt is an object of the present disclosure to provide a blading member for a fluid flow machine which comprises, and is assembled from, at least one airfoil member and a platform member. It is a further object of the present disclosure to address the issues related to the assembly of a blading member of the kind initially mentioned. In one aspect, it is an object of the present disclosure to provide a blading member which overcomes drawbacks of the art cited above. It is a further object of the present disclosure to provide an airfoil member which overcomes drawbacks of the art cited above. It is still a further object of the present disclosure to provide a platform member which overcomes drawbacks of the art cited above. In another aspect it is an object of the present disclosure to provide a blading member in which at least one airfoil member and platform member may be easily assembled and be reliably and precisely positioned to each other before joining them by any appropriate means or method, including, but not limited to, the methods disclosed in the art cited above. Further, in this respect, airfoil members and platform members suitable to build the blading member are an additional object of the present disclosure. In still another aspect, a method for assembling a blading member as referred to above.
This is achieved in providing a blading member according to claim 1. It is further achieved in providing an airfoil member or a platform member according to any of the further independent claims.
Further effects and advantages of the disclosed subject matter, whether explicitly mentioned or not, will become apparent in view of the disclosure provided below.
In the context of this disclosure a blading member may be a part of a running blade row as well as a part of a stationary guide vane row, and a blading member may comprise one or more airfoils. A platform or shroud may be arranged at the foot as well as at the tip of an airfoil or of multiple airfoils.
A blading member for a fluid flow machine according to the present disclosure comprises a platform member and at least one airfoil member. The platform member comprises a platform member receiver section, said platform member receiver section comprising a first face and a second face, and a platform member receiver opening being disposed in the receiver section, the receiver opening extending from the first face. The airfoil member extends from an airfoil base to an airfoil tip and comprises an airfoil member foot section and an airfoil member aerodynamic section, wherein the airfoil member foot section extends from the airfoil base to the airfoil member aerodynamic section and the airfoil member aerodynamic section extends from the airfoil member foot section to the airfoil tip. The airfoil member foot section comprises an airfoil member male mating section received within the platform member receiver opening. The airfoil member aerodynamic section projects from the first face of the platform member receiver section. It is understood that this does not require the airfoil member aerodynamic section to project from a surface which is flush with the first face of the platform member receiver section, but it is well within the scope of this statement, for instance, that the airfoil member foot section might protrude from the platform member receiver section first face, and the airfoil member aerodynamic section starts from there. It is further understood that this means that the first face of the platform member receiving section points towards the airfoil tip. At least one support shoulder is disposed on the airfoil foot section, and a counterpart support shoulder is disposed on the platform member, wherein the support shoulder and the counterpart support shoulder abut each other. At least one support shoulder and a corresponding counterpart support shoulder are beveled, wherein the bevel angles of said support shoulder and said corresponding counterpart support shoulder are identical at least at corresponding mating points. It will be appreciated that in practice the bevel angles will be slightly different due to manufacturing tolerances. Slight deviations which will be considered acceptable without compromising the function of shoulders by the person skilled in the art are also well within the scope of this disclosure and are covered by the above statement. The allowable difference may depend on the actual bevel angle, but an acceptable deviation between the bevel angle of a support shoulder and the mating counterpart support shoulder at corresponding mating contact points may be as large as ±2° or even ±5°.
Each of the support shoulder and counterpart support shoulder may comprise a flat surface, but may also comprise a convexly rounded surface. In certain embodiments, one of the support shoulder and counterpart support shoulder may comprise or be provided as a convexly rounded surface, while the other one of the support shoulder and counterpart support shoulder may comprise or be provided as a flat surface.
Due to the beveling of the corresponding shoulders, the airfoil member comprises a male tapered section, while the platform member receiver opening comprises a mating female tapered section. By virtue of these interacting tapering sections the airfoil member becomes properly centered in the platform member receiver opening when the members are assembled, and a self-centering assembly interface is provided.
The bevel angle, as measured against a line perpendicular to an airfoil member longitudinal axis, wherein longitudinal is to be understood as extending along the airfoil spanwidth, may generally be anywhere between 0° and 90°, but may more specifically be larger than or equal to 30° and smaller than or equal to 60°. Larger than or equal to 40° and smaller than or equal to 50° may be found a particularly appropriate range. Generally, the larger the angle is, that is, the more acute the resulting tapering sections are, the better the airfoil member is centered, while the smaller the angle is, that is the more obtuse the resulting tapering section are, the more precise the airfoil is positioned in its longitudinal direction.
The blading member may comprise a multitude of airfoil members. All airfoil members comprised in one blading member may be connected to a platform in a similar manner and in particular in applying the teaching of the present disclosure. Further, a second platform member or a shroud member may be arranged at and connected to the airfoil tip. The connection between the second platform member and the airfoil or the airfoils may be affected in the manner described in the present document, or in any other suitable manner.
In particular, the platform member receiver opening may be a platform member receiver through opening extending from the first face to the second face. This might provide improved access for interlocking the members, compared to a blind receiver opening. Further in particular, the counterpart support shoulder may be provided within the platform member receiver opening.
In another aspect, an airfoil member for a blading member according to the present disclosure is disclosed, the airfoil member comprising an airfoil aerodynamic section and an airfoil member foot section, wherein a support shoulder is provided on the airfoil member foot section, and wherein the support shoulder is beveled. In still another aspect, a platform member for a blading member according to the present disclosure is disclosed, the platform member comprising a receiver section, said receiver section comprising a first face and a second face, and a receiver opening being disposed in the receiver section and extending from the first face, wherein a beveled counterpart support shoulder is provided on the platform member, wherein in particular the beveled counterpart support shoulder is provided within the receiver opening, and wherein in particular the platform receiver opening is a platform receiver through opening.
In some embodiments, the support shoulder of the airfoil member points towards the airfoil member base, while the counterpart support shoulder of the platform member points towards the airfoil tip. In other words, at the support shoulder the airfoil member tapers along a direction from the airfoil tip to the airfoil base, while the platform member comprises a section of the platform member receiver opening at the counterpart support shoulder where the platform member receiver opening tapers in a direction from the first face to the second face. Accordingly, an airfoil member and a platform member exhibiting said features are disclosed. These embodiments are suited for assembling the blading member in inserting the airfoil member into the platform receiver opening with the airfoil base first, or, from the first face of the platform member receiver opening.
In other embodiments the support shoulder of the airfoil member points towards the airfoil member tip, while the counterpart support shoulder of the platform member points towards the airfoil base. In other words, at the support shoulder the airfoil member tapers along a direction from the airfoil base to the airfoil tip, while the platform member comprises a section of the platform member receiver opening at the counterpart support shoulder where the platform member receiver opening tapers in a direction from the second face to the first face. Accordingly, an airfoil member and a platform member exhibiting said features are disclosed. These embodiments are suited for assembling the blading member in inserting the airfoil member into the platform receiver opening with the airfoil tip first, or, from the second face of the platform member receiver opening. It is moreover understood that these embodiments may be well suited for rotating blading members, as the support shoulder and the counterpart support shoulder would then bear centrifugal forces acting on the airfoil member.
The bevel angle of the shoulders may be constant along the extent of a shoulder, which facilitates manufacturing, as for instance only one tool applied at one specific angle may be required to manufacture the beveled shoulders.
A shoulder may at least be provided on a side of the airfoil member foot section disposed on a suction side of the airfoil member aerodynamic section and on a side of the airfoil member foot section disposed on a pressure side of the airfoil member aerodynamic section. These may be two distinct support shoulders. In further embodiments a support shoulder extends on the periphery of a cross section of the airfoil member foot section from a side disposed on a pressure side of the airfoil aerodynamic section to a side disposed on a suction side of the airfoil member aerodynamic section such that the support shoulders being present on said two sides of the airfoil member may be part of one support shoulder. In still more specific embodiments, a support shoulder extends around the entire periphery of a cross section of the airfoil member foot section.
Likewise, a counterpart support shoulder may at least be provided on a side of the platform member receiver opening which is disposed on a suction side of the airfoil member aerodynamic section and on a side of the platform member receiver opening which is disposed on a pressure side of the airfoil member aerodynamic section. As to the platform member as such this means that a counterpart support shoulder may at least be provided on a side of the platform member receiver opening which is intended, or configured and arranged, respectively, to be arranged on a suction side of the airfoil member aerodynamic section and on a side of the platform member receiver opening which is intended, or configured and arranged, respectively, to be arranged on a pressure side of the airfoil member aerodynamic section. These may be two distinct counterpart support shoulders. In other embodiments, a counterpart support shoulder extends on the periphery of a cross section of the platform member receiver opening from a side which is arranged on a pressure side of the airfoil aerodynamic section to a side which is arranged on a suction side of the airfoil member aerodynamic section. As to the platform member as such this means that a counterpart support shoulder may extend on the periphery of a cross section of the platform member receiver opening from a side of the platform member receiver opening which is intended, or configured and arranged, respectively, to be arranged on a suction side of a airfoil member aerodynamic section to a side of a platform member receiver opening which is intended, or configured and arranged, respectively, to be arranged on a pressure side of the airfoil member aerodynamic section. In an even more specific embodiment a counterpart support shoulder extends around the entire periphery of a cross section of the platform member receiver opening.
The skilled person will readily understand how the different configurations of support shoulders and counterpart support shoulders lined out above may be best combined.
As mentioned above, the blading member as disclosed herein is well suited for providing blading members comprising multiple airfoils. To that extent, the platform member may comprise a multitude of platform receiver openings. The blading member may further comprise a corresponding multitude of airfoil members, wherein at least the airfoil member male mating section of the airfoil member foot section of each airfoil member is received in a platform receiver opening.
In still another aspect of the blading member according to the present disclosure, a platform or shroud may be provided on both longitudinal ends of the airfoil member, that is, at the airfoil base and at the airfoil tip. Accordingly, an airfoil member head section may be provided at the airfoil tip of an airfoil member. The blading member, in respective embodiments, further comprises a second platform member or shroud with at least one platform receiver opening being provided therein, wherein at least a male mating section of the airfoil head section is received in a platform receiver opening of the second platform or shroud member.
The airfoil member and the platform member may be joined or interlocked by any appropriate method and/or locking device, including, but not limited to, the methods and/or locking devices mentioned above. For instance, the assembly may be interlocked or joined by bi-cast, injection molding, locking pins, any other mechanical interlock, and so forth. To provide a further example, they may be locked to each other in that mechanical interlock members are provided in order to virtually generate an undercut by which the airfoil member and the platform member are locked to each other, as is described in European patent application 14 199 453.3, which is furthermore incorporated herein by reference in its entirety, and more specifically the respectively pertinent disclosure of which is incorporated herein by reference. Accordingly, disclosed is a blading member comprising interlock means, and in particular interlock means as disclosed in any of the above cited references. Further disclosed is a blading member wherein the airfoil member and the platform member are joined or interlocked by any method as disclosed in any of the above cited references.
Disclosed to this extent are furthermore a blading member, an airfoil member, and a platform member, wherein at least one flute or other depression is provided on at least one of the airfoil member and the platform member, wherein further such depression is suitable to receive a locking means for interlocking the airfoil member and the platform member. In particular, said depression may be provided inside the receiver opening and/or on the mating section of the airfoil member foot. In more particular embodiments, depressions are provided on the airfoil member as well as in the platform member receiver opening, and arranged such that, when the airfoil member and the platform member are assembled, they are arranged adjacent each other, in essence forming a combined cavity. Such combined cavity may for instance be filled by a method such as above-referenced bi-cast or injection molding, in order to form an interlock feature inside the combined cavity.
A method for assembling the airfoil member and the platform member to form a blading member according to the present disclosure comprises inserting the airfoil member foot section into the platform member receiver opening from the first face, and mating a support shoulder provided on the foot section of the airfoil member and a counterpart support shoulder provided on the platform, and in particular within the platform member receiver opening, thereby centering the airfoil member foot section, or the airfoil member male mating section, respectively, within the platform member opening.
A further method for assembling the airfoil member and the platform member to form a blading member according to the present disclosure comprises inserting the aerodynamic section of the airfoil member into a platform member receiver through opening from the second face, forwarding the aerodynamic section through the receiver through opening, and further advancing the airfoil member in said direction through the receiver through opening until a support shoulder provided on the foot section of the airfoil member and a counterpart support shoulder provided on the platform member, and in particular within the platform member receiver opening, mate, thereby centering the airfoil member foot section, or the airfoil member male mating section, respectively, within the platform member opening.
It is understood that subsequently the assembly may be locked by any of the methods or in applying any of the locking devices referred to above.
It is understood that the features and embodiments disclosed above may be readily combined with each other. It will further be appreciated that further embodiments are conceivable within the scope of the present disclosure and the claimed subject matter which are obvious and apparent to the skilled person.
The subject matter of the present disclosure is now to be explained in more detail by means of selected exemplary embodiments shown in the accompanying drawings. The figures show
It is understood that the drawings are highly schematic, and details not required for instruction purposes may have been omitted for the ease of understanding and depiction. It is further understood that the drawings show only selected, illustrative embodiments, and embodiments not shown may still be well within the scope of the herein disclosed and/or claimed subject matter.
DETAILED DESCRIPTIONWith reference to
For instance, the smaller bevel angle provides for a more precise positioning in the longitudinal direction, while larger bevel angles support centering or the airfoil member in the receiver opening. However, it will be appreciated that the smaller bevel angle may support bearing centrifugal forces if a rotating blade member is provided by an arrangement as shown in
With reference to
While in the above mentioned figures the flutes, or interlocking feature, respectively, has been shown to be disposed towards the cold gas side, or, towards the airfoil base, respectively, as seen from the mating beveled shoulders,
In the exemplary embodiments lined out above, the airfoil foot section and the platform receiver through opening have been shown with the cross section essentially resembling the cross section of an airfoil aerodynamic section. While this is a suitable embodiment, and may in particular be useful to avoid overly abrupt or stepwise changes of the airfoil member cross-section, this is not a mandatory feature.
Embodiments comprising multiple airfoils will in the light of the explanations above be apparent to the skilled person without exemplary embodiments being explicitly shown.
While the subject matter of the disclosure has been explained by means of exemplary embodiments, it is understood that these are in no way intended to limit the scope of the claimed invention. It will be appreciated that the claims cover embodiments not explicitly shown or disclosed herein, and embodiments deviating from those disclosed in the exemplary modes of carrying out the teaching of the present disclosure will still be covered by the claims.
Claims
1. A blading member for a fluid flow machine, the blading member comprising a platform member and at least one airfoil member, the platform member comprising a platform member receiver section, said platform member receiver section comprising a first face and a second face (8), and a platform member receiver opening being disposed in the receiver section, the receiver opening extending from the first face, the airfoil member extending from an airfoil base to an airfoil tip and comprising an airfoil member foot section and an airfoil member aerodynamic section, wherein the airfoil member foot section extends from the airfoil base to the airfoil member aerodynamic section and the airfoil member aerodynamic section extends from the airfoil member foot section to the airfoil tip,
- the airfoil member foot section comprising an airfoil member male mating section received within the platform member receiver opening and the airfoil member aerodynamic section projecting from the first face of the platform member receiver section, wherein
- at least one support shoulder is disposed on the airfoil foot section and a counterpart support shoulder is disposed on the platform member, wherein the support shoulder and the counterpart support shoulder abut each other, characterized in that at least one support shoulder and a corresponding counterpart support shoulder are beveled, wherein the bevel angles (a) of said support shoulder and said corresponding counterpart support shoulder are at least essentially identical at least at corresponding mating points to within ±5° or less.
2. The blading member according to claim 1, wherein the platform member receiver opening is a platform member receiver through opening extending from the first face to the second face.
3. The blading member according to claim 1, wherein the counterpart support shoulder is provided within the platform member receiver opening.
4. The blading member according to claim 1, wherein the bevel angle (a) is constant along the extent of the shoulder.
5. The blading member according to claim 1, wherein the support shoulder is at least provided on a side of the airfoil member foot section disposed on a suction side of the airfoil member aerodynamic section and on a side of the airfoil member foot section disposed on a pressure side of the airfoil member aerodynamic section.
6. The blading member according to claim 1, wherein the support shoulder extends on the periphery of a cross section of the airfoil member foot section from a side disposed on a pressure side of the airfoil aerodynamic section to a side disposed on a suction side of the airfoil member aerodynamic section.
7. The blading member according to claim 1, wherein the support shoulder extends around the entire periphery of a cross section of the airfoil member foot section.
8. The blading member according to claim 1, wherein the counterpart support shoulder is at least provided on a side of the platform member receiver opening which is disposed on a suction side of the airfoil member aerodynamic section and on a side of the platform member receiver opening which is disposed on a pressure side of the airfoil member aerodynamic section.
9. The blading member according to claim 1, wherein the counterpart support shoulder extends on the periphery of a cross section of the platform member receiver opening from a side which is disposed on a pressure side of the airfoil aerodynamic section to a side which is disposed on a suction side of the airfoil member aerodynamic section.
10. The blading member according to claim 1, wherein the counterpart support shoulder extends around the entire periphery of a cross section of the platform member receiver opening.
11. The blading member according to claim 1, wherein the platform member comprises a multitude of platform receiver openings and the blading member further comprises a corresponding multitude of airfoil members, wherein at least the airfoil member male mating section of the airfoil member foot section of each airfoil member is received in a platform receiver opening.
12. The blading member according to claim 1, further comprising an airfoil member head section is provided at the airfoil tip of an airfoil member, the blading member further comprising a second platform member with at least one platform receiver opening being provided in the second platform member, wherein at least a male mating section of the airfoil head section is received in the platform receiver opening of the second platform member.
13. The blading member according to claim 12, wherein a beveled support shoulder is provided on the airfoil head section and a corresponding mating counterpart support shoulder is provided on the second platform member and in particular within a second platform member receiver opening in which the airfoil member head section is received.
14. An airfoil member for a blading member according to claim 1, the airfoil member comprising an airfoil aerodynamic section and an airfoil member foot section, wherein a support shoulder is provided on the airfoil member foot section, characterized in that the support shoulder is beveled.
15. A platform member for a blading member according to claim 1, the platform member comprising a receiver section, said receiver section comprising a first face and a second face, and a receiver opening being disposed in the receiver section and extending from the first face, wherein a counterpart support shoulder is provided on the platform member, and wherein in particular the platform receiver opening is a platform receiver through opening, wherein further in particular the counterpart support shoulder is provided within the receiver opening, characterized in that the counterpart support shoulder is beveled.
Type: Application
Filed: Dec 10, 2015
Publication Date: Jun 23, 2016
Inventors: Herbert BRANDL (Waldshut-Tiengen), Eribert BENZ (Birmenstorf)
Application Number: 14/965,244