AN INLET SYSTEM FOR A THERMAL STORAGE VESSEL
A fluid inlet to a stratified thermal heat store is designed retain a heated fluid such as water with strata or layers at different temperatures. Ideally any injected heated water to replace out flows from a thermal store defining the heat store should be injected at the strata or layer at or close to the temperature of the injected fluid. A common fluid at a common temperature will have the same density so by providing a flexible sleeve with an outlet which can ‘float’ such that the mean density of the unsupported flexible sleeve with injected fluid flowing through it is substantially with the same as the density of the strata of the fluid in the thermal store at the level where the outlet ‘floats’ then the inflow will be injected at the correct temperature strata with little turbulence.
Aspects of the present invention relate to an inlet system for a thermal storage and more particularly to thermal storage with a thermal stratified fluid in a vessel or tank as part of a thermal store.
Thermal storage will increasingly become important with regard to energy efficient heating. There is already a strong commercial case for storage of heat in combination with electric heating. Night storage heaters are widely used for space heating. Adding a thermal store to a heat pump or solar thermal system offers the possibility of a heating system using conventional radiators with running costs and energy using around a third of that of storage heaters.
Thermal stores are widely used with solar thermal systems so that the heat can be used after the sun has gone in. Thermal stores are also used with heat pumps and boilers which don't like to be turned on and off too often. A large thermal store allows the possibility of using electricity to heat the water at times when the electricity supply is plentiful and cheap and deliver heat when required.
Both solar thermal devices and heat pumps work more efficiently at lower temperatures. Under-floor heating is a preferred distribution method because it requires a lower temperature in the circulating fluid to distribute the heat. At the same time, domestic hot water and other types of heating may require higher temperatures. “Stratified” or “layered” thermal stores are already widely specified and used in modern heating systems. The hottest and least dense fluid will rise to the top of the thermal store. The coldest and most dense water will sink to the bottom of the thermal store. However, it will be appreciated that a thermal store is dynamic in that there will be inflows and outflows with inherent turbulence and agitation of the stratified layers. Thermal stores are often designed to allow more than one source of heat to feed the thermal store, for example, solar thermal, a heat pump and a gas boiler as backup. Also, there may be several “consumers” to draw fluid from the thermal store such as radiators, under floor heating, heat exchangers for swimming pools and plate heat exchangers for hot water preparation. In most common applications there is a single volume of fluid used to store and distribute heat within the heating system.
In accordance with aspects of the present invention there is provided an inlet system as claimed in claim 1 below.
The flexible sleeve may have a substantially consistent cross-sectional area.
The sleeve may have a variable cross-section. The variable cross-section may bell out to broaden towards the remote end. The variable cross-section may taper to narrow towards the outlet. The cross section of the sleeve may vary along its length in any way that suits the aims of the invention.
In this context it is important to appreciate that the primary purpose of the flexible sleeve is not guide the flow but simply to prevent it from mixing with the fluid in the body of the thermal store until it has, by virtue of its own buoyancy. risen or dropped to the layer where the temperatures match. If a suitable material is chosen, the shape of the cross section will vary randomly as a result of eddies and flow variations within the sleeve. Even the cross sectional area may vary dynamically if an especially elastic material is used.
The remote end from the flexible sleeve may be open or it may be connected to an outlet assembly designed to assist in the discharge of the fluid without disturbance to the fluid in the body of the store.
The remote end may be perforated with apertures and/or holes and/or slits.
The flexible sleeve may have a plurality of perforations, apertures or slits towards the outlet end of the flexible to allow the flow to “spread” in the layer.
The outlet may have threads or flaps to calm the flow leaving the flexible sleeve.
The inner and/or the outer surface(s) of the flexible sleeve may have fine hairs or flaps similar to the fur or scales on an animal. This would serve to trap fluid near the surface(s) and reduce transfer of heat by conduction & convection through the wall of the sleeve.
The flexible sleeve may have a drawstring running through it and attached to the outlet to allow the sleeve to be withdrawn through the inlet assembly for maintenance purposes.
The inlet assembly may have a screening element designed such that it can be withdrawn from the inlet from outside the thermal Store. This could be used to anchor the other end of the drawstring described above.
A thermal store will normally have several inlets. Each inlet may be connected to one or more flexible sleeves.
An outlet assembly may have a closure to inhibit fluid flow until the pressure at the end of the flexible sleeve is slightly in excess of that in the body of the thermal store outside the sleeve. The closure may be a purse string arrangement. The closure may be biased to closure to encourage the outlet assembly to fill before fluid is discharged into the body of the store. The closure may be opened by pressure differentials.
An outlet assembly may include one or more “buoyance elements” of densities different to that typical of the fluid passing through the flexible sleeve. Such elements can compensate for differences between the densities of the materials used for the sleeve and the outlet assembly. They can also be used to orientate an outlet assembly by putting a light element at the top and/or a heavy element at the bottom of the assembly.
The flexible sleeve may be attached to inlet assembly close to the point of entry into the thermal store or conventional pipework may carry the flow to one or more points anywhere inside the thermal store where sleeve(s) are connected to them
The inlet assembly may incorporate a screen or perforations to prevent the flexible sleeve being drawn back into the inlet in the event of a change in flow direction.
The inlet assembly may incorporate flow modifying elements to remove kinetic energy from the flow into the thermal store such that it is already calmed as in enters the flexible sleeve.
The flexible sleeve may have a single inlet and divide into a number of connected outlets
Embodiments of the invention will now be described by way of example only with reference to the accompanying drawings in which:
Aspects of the invention provide an inlet to a vessel through which an amorphous fluid flows and within which there is a vertical temperature gradient. Fluid entering the vessel directly will tend to drop or rise to that level in the vessel where the temperature is the same. There will, however, be some mixing and degradation of the temperature gradient. If the fluid enters at considerable velocity then this will produce turbulence which will further exacerbate the mixing
The invention uses a highly flexible sleeve connected at one end to the inlet with the other end free to move, at least, in the vertical plane. The sleeve prevents the incoming fluid mixing with the fluid already inside the vessel until it has already reached the layer at the same temperature.
This invention is of special significance to the design of vessels for the storage of heat using the fluid used to collect and distribute it. More particularly to stratified or layered thermal stores in which heated fluid is stored and used for the purpose of heating.
Thermal stores act to contain a volume of heated fluid which is typically water treated with corrosion inhibitors. This is generally part of a larger volume of heat transfer fluid which circulates through the system and is used to transfer heat between producers of heat and consumers of heat. The thermal store allows heat to be taken from a number of heat sources including a boiler, solar, thermal panels, a heat pump and geothermal sources. It allows the heat to be delivered to a number of consumers such as radiators, under floor heating, heat exchangers for the preparation of domestic hot water and heat exchangers for the heating of swimming pools and Jacuzzis. When fluid enters one of these thermal stores ideally it should travel to the layer at the same temperature whilst minimising the mixing of fluid at different temperatures. There are many designs specifically aimed at minimising this mixing but none are ideal.
In accordance with aspects of the present invention there is provided means for calming water entering a stratified thermal store and allowing it to pass to the layer at the same temperature as the incoming fluid whilst minimising mixing and turbulence within the thermal store. Typically a highly flexible thin walled sleeve is fixed and sealed to the inlet assembly where the fluid is fed into the thermal store. This sleeve acts like a snake and would look much like a large and long condom with the fixed inlet pipe feeding one end and the remote end open or feeding a floating or buoyant outlet exit assembly. Fluid entering the thermal store is confined and guided so as to force the entire or almost all of the flow down the flexible sleeve. As the fluid flows down the flexible sleeve it will cause the sleeve to drop or rise within the body of the heat store until an outlet portion of the flexible sleeve in the thermal store stabilises in a layer at the same density (and therefore temperature) as the fluid travelling towards the remote (floating) end of the flexible sleeve. When the fluid emerges from the sleeve it will be moving slowly and be at or close to the same temperature as the fluid in the body of the thermal store at that level or strata.
Features and requirements of aspects of the present invention include:
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- The material used to manufacture the flexible sleeve should be very thin and, ideally, close to the same density as the fluid. The weight of material should not significantly affect the forces acting on the sleeve created by the density differences between the fluid within sleeve and fluid in the body of the thermal store outside the sleeve.
- The material used to manufacture the flexible sleeve must be extremely flexible such that stiffness in the material would not impede the ability of the sleeve to find its level as determined by the hydraulic pressures acting on the sleeve. An elastomer or a thin walled elastic material similar to that used for a party balloon or a condom would be ideal.
- Ideally, the material should have a surface exhibiting low friction so that where several flexible sleeves are operating close together they will easily slide past each other. The material must not stick to itself under any circumstances.
- The material must be long lived and capable of withstanding the full range of temperatures which the temperature layered buffer heated fluid in a thermal store will be expected to operate at.
- Mechanical means would need to be provided to prevent the flexible sleeve being drawn towards or into the outlets from the thermal store when fluid is taken from the thermal store.
- Where there is more than one inlet to the thermal store or other assemblies such as coils, braces, and other internal assemblies care should be taken with the design to ensure the flexible sleeve isn't obstructed or snagged.
- Similarly, where there is more than one flexible sleeve in the thermal store, the design should prevent them from obstructing each other or becoming entangled.
- Consideration should be given to entrained gas or air which may collect in the flexible sleeve or outlet assembly. In most cases it will find an escape into the body of the thermal store with minimal disruption to the intended functioning of the invention. In specific cases it may become trapped in or near the outlet and cause the outlet to be lifted out of correct stratum in the thermal store.
Some enhancements could be:
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- 1. The inlet pipes feeding the thermal store could project into the thermal store for several times the pipe diameter. It would be blocked at the end with and have small holes along the length to allow the incoming fluid to be projected radially from the inlet pipe against the side of the flexible sleeve. The fluid leaving the feed pipe would be projected against the side of the flexible sleeve minimising turbulence.
- 2. Where the flexible sleeve is installed in a vertical cylinder the inlet pipes could include a right angle bend prior to the attachment of the flexible sleeve so that the flexible sleeve would tend to hug the wall of the cylinder. This could result in a gentle circulation allowing several flexible sleeves to operate in the thermal store whilst minimising the risks of them obstructing each other.
- 3. The flexible sleeve could be belled out, i.e. the diameter would increase towards the end of the flexible sleeve slowing down the fluid and allowing it to spread horizontally in a layer with a large vertical temperature gradient. This would progressively slow the fluid velocity to minimise turbulence where it leaves the end of the flexible sleeve at the outlet.
- 4. Rather than using the flexible sleeve to slow down and remove turbulence on entry to the thermal store, the flexible sleeve could be of smaller diameter flexible sleeve and terminated in a balloon or a closed length of larger diameter flexible sleeve. The smaller diameter flexible sleeve would allow the enlarged end of the flexible sleeve to float at the level where the temperature was closest to the incoming flow. In either case a plurality of perforations or a carefully positioned single exit in the enlarged end would allow the fluid to enter the thermal store whilst minimising turbulence. The advantage of this is to reduce the diameter of that portion of the flexible sleeve carrying the fluid from the fixed point of entry to the floating portion where it exits and thus to reduce the conduction of heat through the flexible sleeve wall.
- 5. The exit point of the flexible sleeve could be rigid or semi rigid, of a design to suit other requirements of the system as long as it is free to move vertically. The chief requirement of such a solution would be that the overall density of the exit outlet portion of the flexible sleeve should be as close as possible to that of the fluid in the thermal store in the middle of the range of temperatures over which it would operate. The internal volume of the exit assembly would also have to be large in proportion to the displacement of the assembly itself to allow it to float at the correct level.
- 6. In respect of the previous two embodiments, the thermal store could use elements of different densities to orientate the exit assembly. For instance, the balloon design could have a light element attached to the top, a heavy element at the bottom and exit holes in a circle so as to project the fluid exiting the balloon horizontally in all directions. The flexible sleeve would allow the balloon to move to a position of neutral buoyancy and the top and bottom elements would ensure the exits were in the same plane.
- 7. The inside and/or the outside of the flexible sleeve could be covered with tiny hairs, flaps or other means of trapping the fluid near the surface to minimise convection at the surface. This would limit conduction of heat through the wall of the flexible sleeve but care would need to be taken not to compromise the flexibility of the flexible sleeve.
- 8. A light flexible assembly fixed and sealed to the inlet of a stratified thermal store with one or more outlets in a part of the assembly which is free to move and where the position of the assembly is substantially determined by neutral buoyancy such that the fluid flowing through the assembly is at the same temperature as the fluid outside the assembly at that level within the stratified thermal store.
- 9. Enhancements within the flexible assembly to absorb kinetic energy so as to slow the fluid such that it won't cause turbulence at the outlets into the main body of the stratified thermal store.
- 10. The application of the above to a thermal store used for heating a building where there are one or more producers of heat and one or more consumers of heat.
- 11. The application of the above to a thermal store containing a heat exchange assembly for the heating of fresh water.
To the left of the thermal store are figures indicating the temperature of the fluid in Kelvin expressed in relation to the temperature at the centre of the store, denoted “X” Kelvin. In
This embodiment could be fitted with buoyancy elements 20 to orientate the assembly and correct for any density differences in the material used to manufacture the exit assembly. In the example a lighter element 20a has been added to the top and a heavier element 20b added to the bottom. The positions and sizes of the elements should be such that without the flow or flexible sleeve, the outlet assembly would naturally float in the correct orientation at the centre of the thermal store.
In this embodiment, entrained gas could collect in the outlet assembly. If this is a significant risk, it would be sensible to put some small apertures in the top of the assembly close to the top weight 20a.
In this embodiment, entrained gas could collect in the fixed vertical tube. If this is a significant risk, it would be sensible to put a small aperture or automatic bleed valve at the top of the vertical tube. The flexible sleeves need to be designed to take the full flow, but they don't have to be much longer than half the vertical separation.
Typically, temperature targets are set for individual bodies of fluid vertically within the thermal store as determined by the requirements of the individual consumers. These targets are used to control those heat sources which can be turned on and off. Each outlet 56 for a consumer will be positioned at the upper level of the region with the target set for the temperature required by that consumer. In this case the smaller upper portion of the thermal store 59a is used for hot water preparation. The remainder 59b is used for under floor heating. The heat pump draws fluid from outlet 57a to take heat from the top section 59a and from outlet 57b to take heat from the lower section 59b of the vessel. The heated fluid is returned to the thermal store through inlet 55 and the flexible sleeve tube discharges the fluid at the appropriate level in the vessel of the store.
A screen 53 is shown to prevent the flexible sleeves being drawn into the outlets 56, 57 from the thermal store. An auto-vent valve 54 is shown to allow accumulated gas/air to be released from the thermal store.
In
The concept of the invention is that the flexible sleeve should be so flaccid that it has no definable shape. However, there are circumstances when some features defining the shape of the sleeve would be advantageous.
It will be appreciated by those skilled in the art that any number of combinations of the aforementioned features and/or those shown in the appended drawings provide clear advantages over the prior art and are therefore within the scope of the invention described herein.
Claims
1. An inlet system for a stratified vessel containing fluid in use with a vertical temperature gradient, the system comprising one or more flexible sleeves which connect a fixed point through which fluid entering the vessel passes and the remote end(s) of the said sleeve(s) through which the fluid enters the body of the vessel are free to move up and down at the remote end(s) such that they will float to a level where the vertical forces acting on each remote end will be in balance as determined by the relative densities of the fluid within the vessel and that of the fluid passing through the sleeve, the flexibility of each sleeve being such that the sleeve can deform as freely as possible under the dynamics of the fluid flows whilst preventing the fluid entering the vessel from mixing with the fluid within the body of the vessel until it reaches the remote end(s) where the temperatures will be equal or nearly equal thus preserving the temperature stratification within the body of the vessel and minimising any increase in the entropy of the system and the cross sectional area of the said sleeves is sufficiently large, at least towards the remote end, that the emerging fluid will be moving sufficiently slowly so as not to cause turbulence within the body of the vessel such that the stratification would be degraded.
2. An inlet system as claimed in claim 1 wherein the flexible sleeve is formed from a flexible plastics and/or elastomeric tube to provide the constraint from mixing and the flexible sleeve is configured to be substantially flaccid at pre-determined temperatures.
3. An inlet system as claimed in claim 1 wherein the remote end has an element to facilitate movement to the layer within the vessel.
4. An inlet system as claimed in claim 1 wherein the flexible sleeve includes at least one element to facilitate movement to the layer within the vessel.
5. (canceled)
6. An inlet system as claimed in claim 2 wherein the flexible sleeve is attached and extends through or from a wall of a thermal store at an angle perpendicular to the wall of the thermal store.
7. (canceled)
8. (canceled)
9. An inlet system as claimed in claim 6 wherein the angle provides an angled or inclined orientation for the flexible sleeve relative to the wall of the thermal store.
10. An inlet system as claimed in claim 2 wherein the flexible sleeve has a substantially consistent cross-section along its length.
11. An inlet system as claimed in claim 2 wherein the flexible sleeve has a variable cross-section along its length.
12. An inlet system as claimed in claim 11 wherein the variable cross-section tapers to narrow towards the outlet.
13. An inlet system as claimed in claim 11 wherein the variable cross-section bells out to broaden towards the outlet.
14. An inlet system as claimed in claim 1 wherein a remote end is perforated with apertures and/or holes and/or slits.
15. (canceled)
16. An inlet system as claimed in claim 1 wherein the remote end has a closure to at least inhibit fluid flow out of the outlet until the position in use of the end of the outlet is stabilised.
17. An inlet system as claimed in claim 16 wherein the closure is a purse string arrangement.
18. An inlet system as claimed in claim 16 wherein the closure is biased to close unless there is substantially balanced density between the outlet and surrounding fluid.
19. An inlet system as claimed in claim 16 wherein the closure is opened by a pre-determined pressure differential between the fluid in the flexible sleeve and fluid held in the vessel into which the inlet system projects such as due to an out flow of fluid from the vessel.
20. An inlet system as claimed in claim 1 wherein the inlet system has a plurality of flexible sleeves with respective outlets in a thermal store.
21. An inlet system as claimed in claim 2 wherein the flexible sleeve has a surface configured to inhibit turbulence in movement through the fluid contained within the vessel.
22. An inlet system as claimed in claim 2 wherein the flexible sleeve has differential weighting and/or buoyance across parts of the sleeve for orientation and/or stabilisation of the sleeve and the outlet in the fluid contained within the vessel.
23. (canceled)
24. An inlet system as claimed in claim 1 wherein elements are included to assist the spread of fluid entering the vessel with minimal disturbance to the fluid in the vessel where the fluid entering the vessel exits the remote end of the sleeve.
25. An inlet system as claimed in claim 1 wherein elements at or near the fixed end of the sleeve are included to prevent the sleeve being pulled back into the fixed end in the event of a reversal of flow into the vessel.
26. An inlet system as claimed in claim 1 wherein elements are included to prevent the remote end from being drawn into the outlets of the vessel or other elements within the vessel.
27. (canceled)
28. (canceled)
29. A fluid stratified thermal store with an inlet system as claimed in claim 1 and is associated with a respective source of heated fluid for the flexible sleeve.
30. (canceled)
31. (canceled)
32. (canceled)
Type: Application
Filed: Sep 6, 2014
Publication Date: Jul 7, 2016
Inventor: Fanshawe SIMON (Carlton, Nottingham)
Application Number: 14/916,988