VENTILATED FOOTWEAR CONSTRUCTION
A ventilation system for an article of footwear including a ventilated midsole and a ventilated wing for routing warm/moist air from around a wearer's foot to at least one vent in the upper. The ventilated midsole and wings may be integrally formed from a sheet of ventilated material. Alternatively, the ventilated midsole and the ventilated wing are separately formed and fitted together within the article of footwear. When formed separately, the ventilated midsole may be molded with a cavity in the bottom surface to receive the wing. The wing may include a first portion disposed in the cavity and a second portion providing a flow path to the vent. The ventilation system may be used with a waterproof/breathable bootie. The ventilation system may be positioned inside or outside the bootie. The tongue may also include a tongue ventilation system with a tongue ventilation insert and a tongue vent.
The present invention relates to ventilated footwear and more particularly to an article of footwear with internal venting channels.
One common objective in developing footwear is to provide ventilation to help to remove heat and moisture from around the foot. A variety of different constructions have been developed that allow air flow between the environment and the interior of an article of footwear. In perhaps its simplest form, an upper is formed from materials, such as open mesh materials, that allow air to flow through the walls of the upper. Similarly, there have been a number of constructions that provide an air flow path from the interior of the article of footwear to environment through the sole, such as the midsole or the outsole.
In another conventional construction, a boot is provided with a one-way ventilation system in which air enters the interior of the boot on one side, flows from the interior down through an insole and then exits the boot on the other side. Inlet and outlet vents are provided on opposite sides of the upper toward the top of the boot. An air inlet plate member extends down from the inlet vent to convey air to the interior of the boot. The insole has vertical apertures that allow the air to flow from the interior through the insole to its undersurface and channels on its undersurface. An air outlet plate member extends from the insole to the outlet vent to convey air from the insole to the outlet vent. A one-way flow valve is positioned between the insole and the air outlet plate to control the direction of air flow through the system. As can be seen, this is a complex system that requires a one-way valve and attempts to provide a complete flow path into, through and out of the boot.
Ventilation can be particularly difficult to provide in waterproof footwear. Most efforts to ventilate waterproof footwear have focused on the use of waterproof and vapor permeable materials that prevent water from entering the footwear while still allowing heat and water vapor to escape. Although waterproof/breathable materials provide significantly greater ventilation than conventional waterproof/non-breathable materials, conventional waterproof/vapor permeable constructions do not provide sufficient ventilation for a wide range of applications. As a result, despite the advancement made possible by waterproof and vapor-permeable materials, there continues to be a desire for footwear with enhanced ventilation capabilities.
SUMMARY OF THE INVENTIONThe present invention provides a footwear construction having a ventilation system to provide improved ventilation for the interior of the upper. The ventilation system includes a ventilated midsole and one or more ventilated wings that cooperatively route warm air and moisture from around a wearer's foot to the environment through one or more vents in the upper. The ventilation system may be used in combination with a waterproof and vapor-permeable bootie. In some embodiments, the ventilated midsole and ventilated wing(s) are positioned outside the bootie between the bootie and the outer layer of the upper. In other embodiments, the ventilated midsole and the ventilated wing(s) are fitted into the bootie. When fitted inside the bootie, the wing(s) may extend upwardly beyond the upper end of the bootie and vent through the upper above the bootie.
In one embodiment, the ventilated midsole and wings are integrally formed as a one-piece ventilation insert that is die cut from a sheet of ventilated material. In one embodiment, the ventilated material has an arrangement of channels in opposite sides of the ventilated material that run perpendicular to one another and intersect. The intersection of the channels may form through-holes that provide fluid communication between the channels on opposite sides of the ventilated material. The ventilation insert may be formed in a shape that forms a ventilated midsole with a pair of wings that extend in opposite directions from the lateral and medial sides of the midsole. The wings may extend from the central region (or arch region) of the ventilated of the midsole. In use, the wings can be folded up to extend substantially vertically along the upper.
In one embodiment, the ventilation system includes a ventilated midsole and a ventilated wing that are separately formed and fitted together within the article of footwear. In this embodiment, the ventilated midsole may be injection molded with ventilation channels in opposite sides and with a cavity in the bottom surface. The injection molded midsole may be a substantial cushioning structure and may have variations in shape that are difficult to achieve in sheet stock. The wing may be die cut from a ventilated material, such as the sheet stock discussed above, and may include an extension portion that is fitted into the cavity in the bottom of the midsole and an upright portion that extends vertically to a vent in the upper.
In one embodiment, the tongue may also include a ventilation insert. The tongue may generally include an inner layer, an outer layer and a cushioning layer disposed between the inner and outer layers. The inner layer may be a fabric that is sufficiently open to allow ventilation from the interior of the boot through the inner layer. The inner layer of the tongue may be a portion of a waterproof/vapor-permeable bootie. The outer layer may include a vent located toward the top of the tongue. The tongue ventilation insert may be disposed between the inner and outer layers. The ventilation insert may include a lower portion that extends between the inner layer and the cushioning material and an upper portion that extends between the cushioning material and the outer layer. To facilitate this configuration, the cushioning layer may define a slit and the ventilation insert may be threaded through a slit.
The present invention provides a simple and effective ventilation system that is capable of providing a high degree of ventilation even when combined with a waterproof/vapor permeable membrane. In those embodiments that utilize a one-piece die cut construction, the ventilation insert is inexpensive to manufacture and easily incorporated into an article of footwear with a high degree of reliability. The channels in the sheet material provide fluid communication between the midsole and wing(s) without the need to provide alignment or registration between the components. In those embodiments that utilize separate midsole and wing components, the midsole can be formed using a manufacturing technique, such as injection molding or compression molding, that permits the midsole to be formed with contours and other characteristics that are typically not practical with sheet materials. As a result, the use of separate midsole and wing components may allow the ventilation midsole to have enhanced cushioning properties. In some application, the ventilation midsole may provide sufficient cushioning to eliminate the need for any additional midsole component. Further, the use of a cavity in the undersurface of the midsole provides simple and reliable registration of the wing(s) while yielding effective air flow. When desired, the tongue ventilation insert can be readily added to essentially any article of footwear to supplement the midsole/wing ventilation system and enhance overall ventilation. Those embodiments that use a tongue ventilation insert laced through the cushioning layer can provide effective air flow using a simple and inexpensive manufacturing technique.
These and other objects, advantages, and features of the invention will be more fully understood and appreciated by reference to the description of the current embodiment and the drawings.
Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited to the details of operation or to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention may be implemented in various other embodiments and of being practiced or being carried out in alternative ways not expressly disclosed herein. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. Further, enumeration may be used in the description of various embodiments. Unless otherwise expressly stated, the use of enumeration should not be construed as limiting the invention to any specific order or number of components. Nor should the use of enumeration be construed as excluding from the scope of the invention any additional steps or components that might be combined with or into the enumerated steps or components. Any reference to claim elements as “at least one of X, Y and Z” is meant to include any one of X, Y or Z individually, and any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; and Y, Z.
An article of footwear 10 incorporating a ventilation system 16 in accordance with an embodiment of the present invention is shown in
Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
Although the present invention is described in the context of a conventional mid-height boot (e.g. 6 inches), the invention may be incorporated into a wide range of footwear. For example, the present invention may be incorporated into full-height boots (e.g. 8-10 inches), hiking shoes, running shoes, pac boots, ski boots or essentially any other footwear that includes a sole and an upper whether enhanced ventilation may be desired.
As noted above, the footwear 10 of
As described in more detail below, the upper 12 may include a plurality of vents 22 that allow air to escape from the interior of the article of footwear 10 to the environment. The location of the vents 22 may vary from application to application. In the embodiment of
The design and configuration of the vents 60, 62 and 64 may vary from application to application. However, in the illustrated embodiments, each vent 60, 62 and 64 includes a frame 66 and a cover 68 that are mounted in or over a corresponding opening through the outer layer 40. In the illustrated embodiment, the frame 66 is a molded plastic component that can be secured to the upper 12, for example, by sewing or adhesives. The frame 66 may include integral stitch grooves (not shown) to recess the stitches and protect them from damage during use. For example, the frame 66 may be molded with a shallow stitch groove that extends peripherally around the frame 66 near the peripheral edge. The frame 66 may, however, be manufactured from other suitable materials and may be secured to the upper 12 using other suitable techniques. In the illustrated embodiment, each cover 68 is section of monofilament mesh with intersecting monofilaments configured to provide the desired ventilation. The monofilament mesh may be manufactured from nylon, polyester or other suitable materials. The size (e.g. diameter) of the monofilaments and the spacing between adjacent monofilaments may vary from application to application. The intersecting strands of the monofilament mesh may be interwoven or non-interwoven and they may be welded or non-welded, as desired. The covers 68 may alternatively be manufactured from other materials capable of allowing air flow. For example, the covers 68 may be manufactured from other fabrics that are sufficiently open to allow adequate air flow, such as a mesh fabric or an open-weave fabric. As another example, the covers 68 may be manufactured from screen, such as nylon, polyester or metal screen. In some applications, the frames 66 may be eliminated and the covers 68 may be secured directly to the upper 12. For example, the covers 68 may be sewn directly to the upper 12. In some applications, the vents 62, 64 and 66 may be formed by perforations or other openings in the upper 12 rather than by separate frames 66 and covers 68. For example, the vents 22 may be formed by an array of small circular openings die cut through the upper 12.
As noted above, the article of footwear 10 is waterproof and includes a waterproof/vapor permeable bootie. The bootie 28 is a generally conventional waterproof/vapor-permeable bootie 28 formed from a waterproof/vapor-permeable material, such as Gore-Tex® fabric. A variety of waterproof/vapor-permeable booties are commercially available. For example, suitable booties are available from W. L. Gore & Associates, Inc. Waterproof/vapor-permeable booties are well-known in the footwear industry and therefore will not be described in detail. Although the illustrated article of footwear 10 is waterproof, the upper 12 need not be waterproof and the bootie 28 may be eliminated. In applications that do not include a bootie, the upper 12 may include an alternative internal liner formed from any of a wide variety of lining materials. The bootie 28 may be fitted into the article of footwear 10 and secured to the upper 12 and/or the sole 14 using essentially any suitable techniques and apparatus. Referring now to
The article of footwear 10 may include essentially any sole construction. In the illustrated embodiment, the sole 14 generally includes a midsole 42 and an outsole 44. Generally speaking, the midsole 42 provides cushioning for the wearer's foot and the outsole 44 provides durability and traction for the article of footwear 10. Although the midsole 42 may vary from application to application, the midsole 42 of the illustrated embodiment is manufactured from a relatively resilient material selected to provide the article of footwear 10 with a desired level of cushioning. For example, the midsole 42 may be formed from ethyl vinyl acetate (“EVA”) or polyurethane. The midsole 42 generally includes an upper surface 46 and a lower surface 48. The upper surface 46 is configured to be secured to the lasting board 72, for example, by adhesives, and the lower surface 48 is configured to be secured to the outsole 44, for example, by adhesives. The midsole 42 may be secured to the upper 12 using other techniques and apparatus. For example, the midsole 42 may be molded directly onto the bottom of the upper 12 in direct contact with the lasting board 72.
In this embodiment, the outsole 44 is secured to the lower surface 48 of the midsole 42, and is configured to engage the ground and form the wear surface of the article of footwear 10. The outsole 44 may be manufactured from a conventional outsole material that is selected provide the desired balance between comfort, wear, traction and cost. For example, the outsole 44 may be manufactured from a conventional rubber compound or from other suitable wear-resistant materials. The outsole 44 may include treads and/or lugs or be otherwise configured to enhance traction. The outsole 44 maybe manufactured using injection or poor molding techniques utilizing conventional molding apparatuses. In the illustrated embodiment, the outsole 44 is secured to the lower surface 48 of the midsole 42 using cement or other suitable adhesives. The midsole 42 and outsole 44 may be secured using alternative techniques, if desired. For example, the midsole 42 may be integrally molded onto the outsole 44 or vice versa.
The sole 14 may also include a sock liner 74. The sock liner 74 may be positioned inside the bootie 28 to provide cushioning for the foot. In the illustrated embodiment, sock liner 74 is perforated to allow airflow through the sock liner 74. For example, the sock liner 74 may be covered with an array of small apertures 76 that extend vertically through the sock liner 74. In the illustrated embodiment, the apertures 76 cover substantially the entire surface of the sock liner 74. Alternatively, the apertures 76 may exist only in select regions of the sock liner 74. The sock liner 74 may include alternative structure for allowing air to flow through the sock liner 74. For example, as an alternative to vertical apertures 76, the sock liner 74 may include an arrangement of intersecting top and bottom channels (not shown), such as those disclosed below in connection with ventilated midsole 18.
As noted above, the article of footwear 10 includes a ventilation system 16 that allows air to ventilate through the article of footwear 10. In the embodiment of
The location of the vents 22 may vary from application to application. For example, in the embodiment of
In the embodiment of
In the illustrated embodiment, the depths of the channels 50 and 52 are selected so that the top channels 50 and the bottom channels 52 intersect to create openings 54 that allow fluid communication between the top channels 50 and the bottom channels 52 (See
In the illustrated embodiment, the channels in the ventilated midsole 18 are in fluid communication with the channels in the ventilated wings 20. As such, the wings 20 provide a flow path between the vents 22 and the ventilated midsole 18. In the embodiment of
In the illustrated embodiment, the ventilation system 16 is secured in the interior of the article of footwear 10.
In use, the ventilation system 16 provides improved air flow through the article of footwear 10. For example, with reference to
The ventilation system 16 of
As noted above, an article of footwear may be provided with a tongue ventilation system 316 that facilitates air flow through the tongue 36. Although the tongue ventilation system 316 is described in more detail below,
In the embodiments of
As shown, the wing 20″ and the tongue ventilation insert 318 of this embodiment extend beyond the uppermost extent of the bootie 28″. In an alternative embodiment (not shown), the bootie 28″ may extend above the vents 60″, 64″. In alternative embodiments of this nature, the bootie 28″ may be provided with openings (not shown) that allow the air to flow between the wings 20′ and the vents 60′ and 62′. For example, the openings in the bootie 28″ may be aligned with the lateral vent 60″ and the tongue vent 64″ to provide a flow path from outwardly-facing air flow passages in the wing 20″ to lateral vent 60″ and from outwardly-facing air flow passages in the tongue ventilation insert 318 to the tongue vent 64″. As another example, the upper portion of the wing 20″ may extend from the interior of the bootie 28″ through an opening so that the wing 20″ extends between the bootie 28″ and the outer layer 40″ to overlie the lateral vents 60″. Similarly, the upper portion of the tongue ventilation insert 318 may extend through an opening in the bootie 28″ to overlie the tongue vent 64″.
In the embodiments shown in
In this alternative embodiment, the ventilated midsole 218 defines a plurality of top channels 250 and bottom channels 252 that allow lateral and longitudinal air flow along and through the ventilated midsole 218 (See
In this embodiment, the wing 220 generally includes an extension portion 232 and an upright portion 234. The extension portion 232 and the upright portion 234 are ventilated to allow air to flow through and along the wing 220. The extension portion 232 is fitted into the cavity 230 to provide fluid communication between the wing 220 and the ventilated midsole 218 and the upright portion 234 extends upwardly to provide fluid communication between the extension portion 232 and the vent 260 in the upper 212. In this embodiment, the wing 220 is a one-piece component manufactured from ventilated sheet material, such as the ventilated sheet material described above in connection with ventilated midsole 18 and vented wings 20. For example, a top view of the wing 220 is shown in
Assembly of article of footwear 210 will now be described with reference to
As noted above, the ventilation system 16, 216 may be supplemented by a tongue ventilation system 316. An exemplary tongue ventilation system 318 is shown in
The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular.
Claims
1. An article of footwear comprising:
- an upper defining an interior and at least one vent;
- a sole secured to said upper;
- a ventilation system fitted within said interior of said upper, said ventilation system including a ventilation insert having a ventilated midsole and at least one ventilated wing, said ventilated midsole and said ventilated wing being one piece and defining air flow passages that provide fluid communication between said ventilated midsole and said ventilated wing.
2. The article of footwear of claim 1 wherein said upper includes an outer layer and a waterproof/breathable bootie, said bootie fitted into said outer layer.
3. The article of footwear of claim 2 wherein said ventilation insert is disposed between said bootie and said outer layer.
4. The article of footwear of claim 3 wherein said ventilation insert is further defined as including at least two ventilated wings and at least two vents.
5. The article of footwear of claim 4 wherein one of said ventilated wings extends from a lateral side of said ventilated midsole and another of said ventilated wings extends from a medial side of said ventilated midsole.
6. The article of footwear of claim 5 wherein one of said vents is disposed on a lateral side of said upper and another of said vents is disposed on a medial side of said upper.
7. The article of footwear of claim 6 wherein at least one of said vent includes a frame and a cover, said frame secured to said upper and defining a central opening, said cover secured to said frame over said central opening.
8. The article of footwear of claim 6 wherein said upper includes a tongue including an inner layer and an outer layer; and
- further including a tongue ventilation system fitted into said tongue, said tongue ventilation system including a ventilated tongue insert and a tongue vent, said ventilated tongue insert disposed between said inner layer and said outer layer, said tongue vent secured to said outer layer.
9. The article of footwear of claim 8 wherein said tongue include a cushioning layer disposed between said inner layer of said tongue and said outer layer of said tongue, said ventilated tongue insert having a lower portion disposed between said cushioning layer and said inner layer, said ventilated tongue insert having an upper portion disposed between said cushioning layer and said outer layer.
10. An article of footwear comprising:
- an upper defining an interior foot-receiving space and at least one vent;
- a sole secured to said upper; and
- a ventilation system having a ventilated midsole and a ventilated wing, said ventilated midsole defining a cavity, said wing having a first portion fitted into said cavity and a second portion extending upwardly from said first portion to said vent.
11. The article of footwear of claim 10 wherein said ventilated midsole includes longitudinal top channels and lateral bottom channels, said top channels and said bottom channel intersecting to define openings providing fluid communication between said top channels and said bottom channels.
12. The article of footwear of claim 11 wherein said top channels are in direct fluid communication with said cavity.
13. The article of footwear of claim 12 wherein said upper includes an outer layer and a waterproof/breathable bootie, said bootie fitted into said outer layer.
14. The article of footwear of claim 13 wherein said ventilated midsole is disposed between said bootie and said sole.
15. The article of footwear of claim 14 wherein said ventilated wing is disposed between said bootie and said outer layer, said ventilated wing providing fluid communication between said ventilated midsole and said vent.
16. The article of footwear of claim 15 wherein said vent includes a frame and a cover, said frame secured to said outer layer and defining a central opening, said cover secured to said frame and filling said central opening.
17. The article of footwear of claim 16 wherein said upper includes a tongue including an inner layer and an outer layer; and
- further including a tongue ventilation system fitted into said tongue, said tongue ventilation system including a ventilated tongue insert and a tongue vent, said ventilated tongue insert disposed between said inner layer and said outer layer, said tongue vent secured to said outer layer.
18. The article of footwear of claim 17 wherein said tongue include a cushioning layer disposed between said inner layer of said tongue and said outer layer of said tongue, said ventilated tongue insert having a lower portion disposed between said cushioning layer and said inner layer, said ventilated tongue insert having an upper portion disposed between said cushioning layer and said outer layer.
19. An article of footwear comprising:
- an upper having a tongue, said tongue having an inner layer and outer layer;
- a sole secured to said upper; and
- a tongue ventilation system fitted into said tongue, said tongue ventilation system including a ventilated tongue insert and a tongue vent, said ventilated tongue insert disposed between said inner layer and said outer layer, said tongue vent secured to and defining an opening through said outer layer.
20. The article of footwear of claim 19 wherein said ventilated tongue insert having an inner surface and an outer surface, said ventilated tongue insert defining a plurality of flow passages providing fluid communication between said inner surface and said outer surface.
21. The article of claim 19 wherein said ventilated tongue insert having an inner surface and an outer surface, said ventilated tongue insert defining a plurality of inner channels in said inner surface and a plurality of outer channels in said outer surface, said inner channels and said outer channels intersecting to define a plurality of openings providing fluid communication between said inner surface and said outer surface.
22. The article of claim 21 wherein said tongue include a cushioning layer disposed between said inner layer of said tongue and said outer layer of said tongue, said ventilated tongue insert having a lower portion disposed between said cushioning layer and said inner layer of said tongue, said ventilated tongue insert having an upper portion disposed between said cushioning layer and said outer layer of said tongue.
23. The article of claim 22 wherein said upper includes a waterproof/breathable bootie disposed within said interior, said inner layer of said tongue being defined by a portion of said bootie.
24. The article of claim 22 wherein said cushioning layer defines a slit, said ventilation insert fitted through said slit.
Type: Application
Filed: Jan 23, 2015
Publication Date: Jul 28, 2016
Inventor: Kiyotaka Nakano (Rockford, MI)
Application Number: 14/604,094