STACKING DEVICE

Abstract

The invention relates to a stacking device for continuously forming stacks (12a-e) of bags (18a), which bags are continuously fed in at least one bag strand (16a,d-e), which comprises at least one bag row (14a) and which is endless or cut through after each series of a defined number of bags, the stacking device comprising: at least one stack base (24a-e, 24′a-b), which is moved back and forth in a stacking motion (22a-e, 22′a) parallel to a stack layer direction (20a) at least during the formation of a stack (12a-e); a bag-feeding means (26a-d), which lays the at least one bag strand (16a,d-e) on the stack base (24a-e, 24′a-b) in such a way that the bag strand (16a,d-e) bends at least substantially because of the stacking motion (22a-e, 22′a) after each series of a number of bags that forms a stack layer (28a,c-d) and forms zig-zag-shaped stack layers (28a,c-d) or that the bag strand (16a,d-e) is layered at least substantially because of the stacking motion (22a-e, 22′a) with matching bag orientation into stack layers (28a,c-d) having the number of bags that forms the stack layer (28a,c-d); and at least one stack-transporting means (30a-e, 30′a-b) for transporting the stacks (12a-e) out of the region of influence of the stacking motion (22a-e, 22′a) after a specified number of stack layers has been reached. According to the invention a first driving unit (32a-e, 32′a-b) for driving at least one stacking motion (22a-e) is provided and a further driving unit (32′a-e, 32a-b) for driving at least one transporting motion (34a-e, 34′a) of at least one stack-transporting means (30a-e, 30′a-b) is provided.

Description

BACKGROUND OF THE INVENTION

A stacking device for continuously forming stacks of bags fed continuously in at least one string of bags that has at least one row of bags and is endless and/or severed after in each case a defined number of bags, having at least one stack base that is moved back and forth in a stacking movement parallel to a stack layer direction at least during the formation of a stack, having a bag feeding means which deposits the at least one string of bags on the stack base such that the string of bags deviates, on account of the stacking movement, in each case after a number of bags that forms a stack layer, and forms zigzag-shaped stack layers, or such that the string of bags is piled up with a consistent bag orientation, on account of the stacking movement, in stack layers with the number of bags that forms the stack layer, and having at least one stack transporting means for transporting the stacks out of the area of influence of the stacking movement once a defined number of stack layers has been reached, has already been proposed.

SUMMARY OF THE INVENTION

The invention proceeds from a stacking device for continuously forming stacks of bags fed continuously in at least one string of bags that has at least one row of bags and is endless and/or severed after in each case a defined number of bags, having at least one stack base that is moved back and forth in a stacking movement parallel to a stack layer direction at least during the formation of a stack, having a bag feeding means which deposits the at least one string of bags on the stack base such that the string of bags deviates, at least substantially on account of the stacking movement, in each case after a number of bags that forms a stack layer, and forms zigzag-shaped stack layers, or such that the string of bags is piled up with a consistent bag orientation, at least substantially on account of the stacking movement, in stack layers with the number of bags that forms the stack layer, and having at least one stack transporting means for transporting the stacks out of the area of influence of the stacking movement once a defined number of stack layers has been reached.

It is proposed that a first drive unit is provided at least to drive the stacking movement, and a further drive unit is provided to drive at least one transporting movement of at least one stack transporting means.

In this connection, a “string of bags” should be understood as meaning in particular a string of contiguous bags which are preferably connected together at their ends by way of common sealed seams. Preferably, the sealed seams each have perforations centrally between two bags in order to make it easier for a user to detach the bags. The string of bags can in particular be produced and filled on a flat bag machine and/or a stick pack machine. Such strings of bags and packing machines are known to a person skilled in the art. Preferably, the bags are configured in a flat manner, i.e. their width and length are at least twice the thickness perpendicular to a feeding direction of the string of bags. Strings of bags or even one string of bags can have different types of bag. In this connection, a “row of bags” should be understood as meaning a plurality of bags in a string of bags, which are arranged in succession in the string of bags in the feeding direction of the string of bags. In this connection, a “defined number” should be understood as meaning in particular a number which is defined in a manner corresponding to a desired stack configuration. The number can in particular be part of a parameter set which describes the stack formed by the stacking device. Preferably, the parameter set can be stored on a control unit of the stacking device or of a packing machine having the stacking device. It is likewise possible for the defined number to be defined and/or varied by a user or an upstream process. It may be possible for the defined number to be redefined for each stack and/or each stack layer. In this connection, a “defined number of bags” should be understood as meaning in particular that a number of bags after which the string of bags is severed is defined in a manner corresponding to the desired stack configuration. The defined number of bags after which the at least one string of bags is severed can vary in particular in dependence on the stack layer and/or with each stack. In particular, in the case of a stack which has a plurality of strings of bags, the strings of bags can be severed after in each case different numbers of bags. It may likewise be possible for a stack layer to have a plurality of strings of bags in the stack layer direction. A stack layer can start with one string of bags and end with at least one further string of bags. Advantageously, different bag types can be deposited in one stack layer. It may likewise be possible for the defined number of stack layers in successive stacks to vary and/or for the number of stack layers in the stacks to be redefined in each case before and/or during the stack formation. In this connection, “fed continuously” should be understood as meaning in particular that a feeding movement in which the string of bags is transported is interruption-free, in particular stoppage-free. A feeding speed, in particular caused by an upstream packing process, can preferably vary continually. In this connection, a “stack layer direction” should be understood as meaning in particular a direction which is on average parallel to the row of bags or the rows of bags in the at least one string of bags in a stack layer. In this connection, a “bag feeding means” should be understood as meaning in particular a device which feeds the string of bags at the feeding speed in the direction of the stack base. The bag feeding means can have for example a belt edge, pairs of rollers and/or further means which are suitable for feeding a string of bags. The bag feeding means can have a deflection device, in particular at least one pivot plate, which is intended to deflect the string of bags in a direction transversely to the stack layer direction and transversely to the feeding direction and/or a weight force. It may be possible to form a plurality of stacks alongside one another transversely to the stack layer direction and transversely to the feeding direction and/or weight force. The deflection device can deflect the string of bags such that it is deposited in each case on the stack currently being formed. The string of bags can deviate, on account of the stacking movement, in each case after a number of bags that forms a stack layer, and form zigzag-shaped stack layers, or be piled up with a consistent bag orientation, on account of the stacking movement, in stack layers with the number of bags that forms the stack layer. Preferably, a deflection device, in particular at least one pivot plate, can be arranged such that the deviation and/or piling up of the string of bags is supported during the stack layer formation. In particular, the deflection device can be intended to deflect the string of bags in and counter to the stack layer direction. The deflection device can, together with the stacking movement of the stack base, effect the deviation and/or piling up of the stack in stack layers. Preferably, the deviation and/or piling up can take place at least substantially by way of the stacking movement. In this connection, “at least substantially” should be understood as meaning in particular that a relative movement of the string of bags with respect to the stack base results predominantly from the stacking movement. Preferably, the bag feeding means can have separating means, for example crush-cut knives, in order to separate the string of bags after the defined number of bags. Alternatively, the string of bags can be severed in an upstream process, in particular in a sealing process for forming sealed seams of the bags. The individual stack layers of a stack can have the same number of bags. However, it is also possible to form stacks with stack layers which have a different number of bags. In particular, the number of bags can decrease with each stack layer or the stack layers can alternately have a larger and a smaller number of bags. In particular, the stack layers with a different number of bags can have an offset, in particular by half a bag length. The stack layers can be piled up such that bag centers of the bags in one layer come to lie between bag centers in the region of the sealed seams of the bags in a further layer. The bags can be stacked in a particularly compact manner. It may likewise be possible for the stack layers to be piled up transversely to the stack layer direction and feeding direction and/or weight force by in particular half a bag width. In particular long, narrow bags such as “stick packs” can be stacked in a particularly compact manner with an offset transversely to the stack layer direction and feeding direction and/or weight force. In this connection, “zigzag-shaped” stack layers should be understood as meaning in particular stack layers of a stack which is folded from a contiguous zigzag-shaped string of bags. In this connection, a stack having stack layers with a “consistent bag orientation” should be understood as meaning in particular a stack having stack layers in which the string of bags is severed after each stack layer and the stack layers are piled up such that the bags are stacked up in each case with a uniform orientation. In particular, printed front sides of the bags can be oriented in the direction of a stack top side in the opposite direction to the weight force. In this connection, a “front side” of a bag should be understood as meaning in particular a side of the bag which is intended for product presentation and has in particular a product name, a product brand or similar marking and which is intended to be presented first of all to a customer upon opening a pack containing the bags. In this connection, transport “out of the area of influence of the stacking movement” should be understood as meaning in particular that the stacking movement for forming the next stack is no longer transmitted to the stack. This can take place in that the stack is no longer in contact with the stack base or in that a further stack base is used to form the next stack and the stack base carrying the stack remains free from the stacking movement of the next stack while said stack base is in contact with the stack. Through the use of a first drive unit and a second drive unit, continuous stack formation can be possible. One drive unit can drive the stacking movement while a second drive unit drives the transporting movement in order to transport a stack out of the area of influence of the stacking movement. Alternatively, one drive unit can drive the stacking movement for stacking a stack and subsequently drive the transporting movement for transporting the stack of a first stacking unit and a first transporting unit, while the further drive unit drives the stacking movement for forming the next stack and subsequently drives the transporting movement for transporting the further stack of a further stacking unit and a further transporting unit. The string of bags can be fed continuously. It is possible to avoid stopping of the string of bags and/or of an upstream process for producing the string of bags between the formation of two stacks.

Also proposed is a control unit which is provided to control a stroke and/or a speed of the stacking movement in at least one operating mode in dependence on a number of bags and/or a length of a stack layer in the stack layer direction, a feeding speed of the string of bags and/or an achieved stack height of the stack. The stacking movement can advantageously be adapted to the achieved stack height. In particular, a distance between bag feeding means and the bag feeding means of a facing stack top side can decrease with increasing stack height. An advantageous stroke of the stacking movement for forming the next stack layer can be greater as the distance becomes smaller. The control unit can advantageously set the stacking movement. It is possible for the stack layers to have different bag string lengths and/or numbers of bags. The number of bags, after which the string of bags deviates to form a stack layer, can be influenced by the stroke and/or the speed of the stacking movement. The stacking device can be particularly efficient and/or flexible. Stacks having stack layers with a different number of bags can be formed. Influences of the stack height and/or the distance of the stack top side from the bag feeding means can be compensated.

It is proposed that at least one of the drive units is provided to drive a stacking movement and a transporting movement. Preferably, at least the first drive unit is provided to drive a first stacking movement and a first transporting movement and the second drive unit is provided to drive a second stacking movement and a second transporting movement. Preferably, the first and the second stacking movement and the first and the second transporting movement are intended to alternately form a stack and a further stack. The transporting movement of a stack can advantageously take place independently of the stacking movement of the next stack.

Advantageously, the stacking device has at least two stack bases and at least two stack transporting means, wherein stack bases and stack transporting means each form stack carriers that are drivable by a common drive unit. The stacks can each be formed on the stack carrier and be transported away by the stack carrier in a next step, while a next stack is formed on a further stack carrier. The stack carriers are driven by at least two independent drive units. The stack carriers can be driven by a revolving linear motor system. A revolving guide can have a secondary part or preferably a primary part of the linear motor system. The stack carriers can have primary parts or preferably secondary parts of the linear motor system and be independently drivable. In particular, the stack carriers can be arranged on two independently driven revolving elements, in particular belts or chains, and be driven in revolution. A revolving element can drive preferably at least one, particularly preferably at least two stack carriers. A revolving element can transport a stack to a stack transfer position by means of a stack carrier, and can transport a further stack carrier, counter to a transporting direction in which the stacks are transported away, into a region adjoining a stack forming region in which a further stack is currently being formed on a stack carrier driven by a further revolving element. Preferably, the stack carriers are formed in the transporting direction by segments connected in an articulated manner and/or elastic segments. Deflection of the stack carriers by a radius at deflection points of the revolving linear motor system and/or the revolving elements can be simplified. Meanwhile, the further revolving element can drive the stack carriers arranged on said revolving element in the stacking movement, wherein the stack is formed on the stack carrier which is located in the stack forming region. The revolving elements can alternately carry out the stacking movement and form stacks on one of their stack carriers, which is located in the stack forming region, and transport stacks to the stack transfer position. Continuous stack formation of stacks can be possible. It is likewise possible for the stack carriers to carry out further movements following the transporting movement by which the stack is transported out of the stack forming region. In particular, the stack carriers can be moved back and forth at a frequency that is increased with respect to the stacking movement, in order to equalize the stack and/or bags in the stack and/or to reduce a stack height. In this connection, “equalize” should be understood as meaning in particular that filling material packed in the bags is distributed evenly by the back-and-forth movement and/or that the stack layers are oriented such that gaps in the stack are reduced. A maximum bag thickness of the bags can be reduced and/or a stack height can decrease. Following the transporting movement, the stack carriers can also move the stack in a synchronized movement with a further process step, in particular with a printing process and/or glue application.

In a further configuration of the invention, it is proposed that the stack carriers and/or stop means of the stack carriers are mounted on mounting devices so as to be able to be pushed and/or folded away out of a transporting region for the return transport of the stack carriers counter to a transporting direction in which the stacks are transported away. In this connection, a “transporting region” should be understood as meaning in particular a region which is used by further stack carriers and/or stacks during stack formation and/or during the transport of stacks into the stack transfer position. It may be possible for stack carriers to move in the opposite direction to further stack carriers during return transport and to encounter said further stack carriers without collision. It may be possible for the stack carriers to be pushed and/or folded away out of the transporting region for the return transport. It may also be possible for the stack bases of the stack carriers to be arranged in different planes and/or to be transferred into a different plane for return transport, and for stop means of the stack carriers to be folded or pushed away such that the stack carrier which is provided for return transport is located entirely outside the transporting region. The stack carriers can advantageously be moved in the transporting direction for transporting stacks and counter to the transporting direction for return transport. Revolution of the stack carriers can be dispensed with. Preferably, the stack carriers can be driven by a planar linear motor system. The stack carriers can have primary parts or preferably secondary parts of the linear motor system. A guiding unit can support the stack carriers and have a secondary part or preferably a primary part of the linear motor system. The stack carriers can be driven independently by the linear motor system. In a further configuration of the invention, the stack carriers can be formed by two stop means which are intended to delimit the stacks in each case at their ends positioned counter to the transporting direction. The stop means can each be independently drivable. Preferably, the stop means can each have primary parts or preferably secondary parts of the linear motor system. A spacing between stop means which are intended to form a stack can be changed. Preferably, the stop means which are intended to form a stack have stack supporting means, in particular comb-like supporting extensions that mesh with one another. The stack supporting means can form stack bases. A stack layer can be changed by changing a spacing of stop means which are intended to form a stack. The stack device can be adapted to different lengths of stack layers. The stack supporting means can be drivable independently of the stop means. In particular, the stack supporting means can have further primary parts or preferably secondary parts of the linear motor system. Spacings between the stop means and stack supporting means can be set independently. The stacking device can be particularly flexible. It is also proposed that the stop means of the stack carriers are mounted on mounting devices so as to be able to be pushed and/or folded away out of the transporting region, in order to make it easier to push the stacks away, in particular by way of a slider. Pushing and/or folding the stop means away can also facilitate the revolution of the stack carriers at deflection points in the case of stack carriers that are driven in revolution.

In an alternative configuration of the invention, it is proposed that one of the drive units drives only the stacking movement or only the transporting movement. Preferably, one of the drive units is provided only to drive the stacking movement and one of the drive units is provided only to drive the transporting movement. In particular, a stack base can be driven by one drive unit and a stack transporting means can be driven by the further drive unit. The stack base can carry out stacking movements while the stack transporting means transports finished stacks out of the area of influence of the stacking movement to the stack transfer position. Continuous stack formation can advantageously be possible.

It is proposed that the stack base is formed by a first belt element and the stack transporting means is formed by a further, second belt element adjoining the first belt element. In particular, the belt elements can adjoin one another with mutually opposite belt noses at their belt ends. One belt can carry out the stacking movement while the second belt carries out the transporting movement. Once a stack has been formed, the first belt can interrupt the stacking movement, briefly carry out a further transporting movement in the transporting direction and thus transfer the stack at least partially onto the further belt. The further belt transports the stack out of the area of influence of the stacking movement of the first belt while the first belt is driven with the stacking movement again in order to form the next stack. The stack base is formed by alternating regions of the first belt which are each located in the stack forming region. Preferably, a time span in which the first belt interrupts the stacking movement and carries out the further transporting movement is shorter than the time span which is required to advance the string of bags from the bag feeding means to the stack base by way of the feeding movement. Alternatively, the bag feeding means can have a storage function which makes it possible to briefly stop the continuously fed string of bags. Particularly advantageously, the further transporting movement can already form a start of the stacking movement of the next stack in that the string of bags is deposited on the belt in the direction of the further transporting movement and forms a first stack layer. It is possible to avoid stopping the feeding movement. The stack formation can take place continuously.

It is furthermore proposed that the stack transporting means is intended to transport stacks out of the stack forming region to an onward transporting unit. In particular, the stack transporting means can have a slider and/or a gripper which collects the stack in the stack forming region on a side counter to the transporting direction and transports it to an onward transporting unit. In this connection, an “onward transporting unit” should be understood as meaning in particular a transporting unit which receives the stack and transports it to a next process step, such as in particular a further packing process. The stack base can carry out the stacking movement continuously. The stack can be transported out of the area of influence of the stacking movement by the stack transporting means. Continuous stack formation can be possible. The stack base can carry out the stacking movement without interruption.

Alternatively, the stack base can form the stack transporting means for transporting stacks and be mounted under the stacks so as to be able to be folded away for transport in the direction of a weight force and/or beneath the stacks so as to be able to be pulled and/or pivoted away for transport transversely to the direction of the weight force. The stack base can be configured as a trap door, in particular as a two-part trap door. The stack base can carry out the stacking movement for stack formation. Once the stack has been formed, the stack base can fold away downward, such that the stack falls through the open trap door, configured as a stack base, by way of the weight force. Preferably, a chute or a similar suitable transporting device is arranged beneath the stack base, said chute collecting the falling stack and transporting it to an onward transporting unit. Preferably, the stacking movement and the transporting movement, which pulls and/or folds the stack base away under the stack, is driven by the two separate drive units.

In a further configuration of the invention, it is proposed that the bag feeding means has a brake means which, in at least one operating state, is intended to exert, on at least one portion of the string of bags, a braking force with at least one force component in the opposite direction to a direction of movement of the portion of the string of bags. In this connection, a “portion of the string of bags” should be understood as meaning in particular an end of the string of bags that is delivered to form a stack on the stack base. In particular, the separating means can sever the portion of the string of bags from the string of bags as soon as it comprises the number of bags intended for the stack to be formed. In this connection, a “direction of movement” of the string of bags should be understood as meaning in particular a direction of movement, brought about by the feeding of the string of bags in the feeding direction, of the portion of the string of bags at a contact point of the brake means with the string of bags. Preferably, the brake means can be arranged after the separating means in the feeding direction of the string of bags. The brake means can effectively slow down a movement of the portion of the string of bags in its direction of movement. In particular, it is possible to avoid a situation in which the portion of the string of bags, after it has been detached from the string of bags, falls onto the stack base and/or is deposited on the stack base in an uncontrolled manner and/or at excessive speed under the weight force. Preferably, the brake means is mounted so as to rotate about an axis. In particular, the brake means can be configured as a rotating brush or particularly preferably a roller. Preferably, the brake means can be driven about its axis. Particularly preferably, drive means are provided to drive the brake means synchronously with the feeding speed of the string of bags. Preferably, the separating means can be formed by rotating crush-cut knives. Preferably, the crush-cut knives, at the time of separating, and/or the brake means can have a circumferential speed that is synchronous with the feeding speed. The crush-cut knives and/or the brake means can drive the string of bags and/or the portion of the string of bags at the feeding speed at the time at which the string of bags is separated. Preferably, the brake means can press on the portion of the string of bags with a pressure force against the pivot plate. The pressure force can bring about advantageous static friction between the portion of the string of bags and brake means. The static friction between the brake means and portion of the string of bags can advantageously bring about the braking force. During the stack formation, the pivot plate can advantageously remain in a stack forming position. A spacing between brake means and pivot plate during stack formation can be constant. It is possible to dispense with a mounting of the brake means that is movable back and forth with a movement of the pivot plate. Preferably, the pivot plate can advantageously be pivoted from the stack forming position into an ejection position. The ejection position can be provided to eject defective bags into a waste container. In the ejection position, the pivot plate can advantageously eject the portion of the string of bags out of the stacking device.

Furthermore, a packing machine having a stacking device is proposed. The packing machine can continuously form product stacks with the mentioned advantages.

Furthermore, a method for continuously forming stacks is proposed. The method contains in particular the fact that bags are fed continuously in at least one string of bags that has at least one row of bags and is endless or severed after in each case a defined number of bags and are deposited by the bag feeding means on at least one stack base that is moved back and forth in a stacking movement parallel to a stack layer direction at least during the formation of a stack, such that the string of bags deviates, on account of the stacking movement, in each case after a number of bags that forms a stack layer, and forms zigzag-shaped stack layers, or such that the string of bags is piled up with a consistent bag orientation, on account of the stacking movement, in stack layers with the number of bags that forms the stack layer, and the stack is moved out of the area of influence of the stacking movement by way of at least one stack transporting means for transporting the stacks once a defined number of stack layers has been reached, wherein a first drive unit drives the stacking movement and a further drive unit drives a transporting movement of at least one stack transporting means.

The stacking device according to the invention is not intended to be limited here to the above-described application and embodiment. In particular, the stacking device according to the invention can have a number of individual elements, components and units which differs from the number mentioned herein in order to fulfill a functionality described herein.

BRIEF DESCRIPTION OF THE DRAWINGS

Further advantages can be gathered from the following description of the drawings. Five exemplary embodiments of the invention are illustrated in the drawings. The drawings, the description and the claims contain numerous features in combination. A person skilled in the art will expediently also consider the features individually and combine them to form appropriate further combinations.

In the drawings:

FIG. 1 shows a schematic illustration of a first exemplary embodiment of a stacking device for continuously forming stacks,

FIG. 2 shows a schematic illustration of a second exemplary embodiment of a stacking device for continuously forming stacks,

FIG. 3 shows a schematic illustration of a third exemplary embodiment of a stacking device for continuously forming stacks,

FIG. 4 shows a schematic illustration of a fourth exemplary embodiment of a stacking device for continuously forming stacks,

FIG. 5 shows a schematic illustration of a fifth exemplary embodiment of a stacking device for continuously forming stacks, and

FIG. 6 shows a schematic illustration of a sixth exemplary embodiment of a stacking device for continuously forming stacks.

DETAILED DESCRIPTION

FIG. 1 shows a schematic illustration of a stacking device 10a for continuously forming stacks 12a of bags 18a fed continuously in at least one string of bags 16a that has three rows of bags 14a and is endless and severed after in each case a defined number of bags, having at least four stack bases 24a, 24′a that are moved back and forth in a stacking movement 22a parallel to a stack layer direction 20a during the formation of a stack 12a, having a bag feeding means 26a which deposits the string of bags 16a on the stack base 24a located in each case in a stack forming region 62a, such that the string of bags 16a deviates, on account of the stacking movement 22a, in each case after a number of bags that forms a stack layer 28a, and forms zigzag-shaped stack layers 28a, and having four stack transporting means 30a, 30′a for transporting the stacks 12a out of the area of influence of the stacking movement 22a once a defined number of stack layers has been reached. A first drive unit 32a is provided to drive the stacking movements 22a of in each case two stack bases 24a. Furthermore, the first drive unit 32a is provided to drive transporting movements 34a for transporting the stacks 12a by way of the two stack transporting means 30a. A second drive unit 32′a is provided to drive transporting movements 34′a for transporting the stacks 12a by way of the two stack transporting means 30′a. Furthermore, the second drive unit 32′a is provided to drive stacking movements 22′a of the two stack bases 24′a. The drive units 32a, 32′a are thus each provided to drive one of the stacking movements 22a, 22′a and one of the transporting movements 34a, 34′a. The stacking device 10a is part of a packing machine 68a which is only indicated here.

The string of bags 16a is discharged downward in the direction of a weight force 66a by the bag feed means 26a in a feeding direction 70a in the direction of the stack forming region 62a. In the example, the three rows of bags 14a of the string of bags 16a are separated such that the latter forms three part-strings. It is also possible for the rows of bags 14a to be configured in a contiguous manner. The bag feeding means 26a has separating means (not illustrated in more detail) for severing the string of bags 16a transversely to the feeding direction 70a after a defined number of bags. The number of bags can be identical or variable for each stack layer 28a. In the case shown, in each case 6 bags 18a form a stack layer 28a, wherein three bags 18a are arranged alongside one another in rows of bags 14a transversely to the feeding direction 70a and in each case two bags 18a are arranged one after another in the feeding direction 70a.

Four stack carriers 50a, 50′a form the four stack bases 24a, 24′a and the stack transporting means 30a, 30′a, which are driven by the two drive units 32a, 32′a. The drive units 32a, 32′a drive two revolving elements configured as belts 72a, 72′a. The stack carriers 50a are arranged on the belt 72a and are driven by the drive unit 32a, and the stack carriers 50′a are arranged on the belt 72′a and are driven by the drive unit 32′a. The two stack carriers 50a and the two stack carriers 50′a are arranged on the respective belts 72a and 72′a in a manner offset in each case by half a belt revolution.

In order to support the stack formation and to orient the stacks 12a, the stack bases 24a, 24′a each have stop means 36a, 36′a which delimit and orient the stacks 12a on both sides in a transporting direction 52a at a spacing corresponding to a length 44a of a stack layer 28a in the stack layer direction 20a.

In FIG. 1, a stack carrier 50a is currently in the stack forming region 62a. The stack carrier 50a is driven with the stacking movement 22a by the drive unit 32a. A stack 12a is formed on the stack base 24a of the stacking carrier 50a. Optionally, the stack formation, as illustrated in FIG. 1, can be supported by a pivot plate 82a which is moved back and forth in a pivoting movement 84a and deflects the string of bags 16a in the stack layer direction 20a. The deflection additionally increases a relative movement, caused by the stacking movement 22a, of the string of bags 16a with respect to the stack base 24a. The further stack carrier 50a is located on an opposite side, in the direction of the weight force 66a, of the revolving belt 72a. At the same time, one of the stack carriers 50′a transports a stack 12a already formed on the stack base 24′a of the stack carrier 50′a to a stack transfer position 74a with the transporting movement 34a. The stack carriers 50a, 50′a having the stack bases 24a, 24′a and the stop means 36a, 36′a are formed by a plurality of segments (not illustrated in more detail here) that are connected in an articulated manner and are mounted on the belts 72a, 72′a. In the region of the stack transfer position 74a, the stack carrier 50′a is deflected. The rear stop means 36′a in the transporting direction 52a dip first downward under the stack 12a in the direction of the weight force 66a. A slider 76a pushes the stack 12a from the stack transfer position 74a in the direction of an onward transporting unit 64a and/or to a downstream process step. The front stop means 36′a in the transporting direction 52a can likewise dip under the stack 12a in order for the stack 12a to be pushed off by the slider 76a, in order to facilitate the pushing off operation. In the example shown, the geometry of the front stop means 36′a in the transporting direction 52a and of the slider 76a is designed such that the slider 76a can pass through the stop means 36′a such that it is not necessary for the front stop means 36′a in the transporting direction 52a to dip for the pushing off operation. Subsequently, the remaining parts of the stack carrier 50′a are deflected. These process steps subsequently repeat with the stack carrier 50a carrying the next stack 12a.

The further stack carrier 50′a is located in a manner offset by half a length of the belt 72′a and adjoins the stack forming region 62a counter to the transporting direction 52a. Once the stack 12a formed on the stack carrier 50a has been completed, the stack carrier 50a is driven with the transporting movement 34a and the stack carrier 50′a is moved into the stack forming region 62a, where it is driven with the stacking movement 22a and the next stack 12a is formed.

As an alternative to the shown zigzag folding of the stacks 12a, the stacking movement 22a can also be controlled and the string of bags 16a can also be separated such that the string of bags 16a, on account of the stacking movement 22a, is piled up in stack layers 28a with the number of bags forming the stack layer 28a with a consistent bag orientation.

In order to control the stacking movements 22a, 22′a and the transporting movements 34a, 34′a, provision is made of a control unit 38a which controls the drive units 32a and 32′a. The control unit 38a controls a stroke 40a and a speed 42a of the stacking movement 22a in dependence on the number of bags and the length 44a of a stack layer 28a in the stack layer direction 20a, a feeding speed 46a of the string of bags 16a and an achieved stack height 48a of the stack 12a. In particular, the stroke 40a of the stacking movement 22a is all the greater, the greater the stack height 48a is and the smaller the remaining spacing between the stack 12a and bag feeding means 26a is.

The following description and the drawings of four further exemplary embodiments are limited substantially to the differences between the exemplary embodiments, wherein, with regard to identically designated components, in particular with regard to components with the same reference signs, reference can be made in principle also to the drawings and/or the description of the other exemplary embodiments. In order to distinguish between the exemplary embodiments, the letters b, c, d and e are placed after the reference signs of the further exemplary embodiments rather than the letter a.

FIG. 2 shows a second exemplary embodiment of a stacking device 10b. The stacking device 10b of the second exemplary embodiment differs from the stacking device 10a in particular in that two stack carriers 50b, 50′b are arranged on in each case one linear motor 80b, 80′b of a linear motor system 78b. The linear motors 80b, 80′b form drive units 32b, 32′b and can be driven independently.

The stack carriers 50b, 50′b are mounted so as to be displaceable in the direction of a weight force 66b and stop means 36b, 36′b are arranged in a foldable manner on mounting devices 54b on stack bases 24b, 24′b, such that the stack carriers 50b, 50′b can be pushed away, with the stop means 36b, 36′b folded away parallel to a transporting direction 52b, out of a transporting region 56b in which stacks 12b are transported. In FIG. 2, a stack 12b is formed on the stack carrier 50b, while the stack carrier 50′b delivers a further stack 21b to an onward transporting unit 64b in a stack transfer position 74b supported by a slider 76b. Subsequently, the stack carrier 50′b is moved counter to the transporting direction 52b into a position in which it adjoins a stack forming region 62b on the side counter to the transporting direction 52b. In order, during this movement, to avoid a collision with the stack 12b which is currently being formed on the stack carrier 50b and with the stack carrier 50b, the stop means 36′b are folded away into a position parallel to the transporting direction 52b and the stack carrier 50′b is pushed away out of the transporting region 56b in the direction of the weight force 66b. Subsequently, the stop means 36′b are folded up again and the stack carrier 50′b is pushed back counter to the weight force 66b, and the stack carrier 50′b is moved into the stack forming region 62b for the formation of the next stack 21b, as soon as the stack carrier 50b has left the stack forming region 62b with the completed stack 12b formed on the stack carrier 50b. During stack formation, the stack carrier 50b, 50′b which is located in the stack forming region 62b is driven, as in the first exemplary embodiment, with a stacking movement 22b.

FIG. 3 shows a third exemplary embodiment of a stacking device 10c. The stacking device 10c of the third exemplary embodiment differs from the stacking device 10a in particular in that a stacking movement 22c and a transporting movement 34c are driven by independent drive units 32c, 32′c. A stack base 24c and a stack transporting means 30c are formed by two mutually adjoining belt elements 58c, 60c. The belt element 58c forms in this case a stacking belt and the belt element 60c forms a transporting belt. The belt element 58c is driven with the stacking movement 22c. Once a defined number of stack layers 28c has been achieved, the belt element 58c is briefly moved in the direction of the belt element 60c until a stack 12c currently being formed rests to a sufficient extent on the belt element 60c such that the belt element 60c receives the stack 12c and transports it to an onward transporting unit 64c with the transporting movement 34c. The belt element 58c is driven with the stacking movement 22c again. The next stack 12c is formed in the region of the belt element 58c that has just come to lie in a stationary stack forming region 62c. This region of the belt element 58c forms in each case the stack base 24c, wherein the region can be formed in each case on alternate portions of the belt element 58c. A return movement of the belt element 58c is therefore not necessary. The movement with which the belt element 58c moves the preceding stack 12c in the direction of the belt element 60c already forms the start of the stacking movement 22c with which the next stack 12c is formed. The interruption of the stacking movement 22c for moving the stack 12c to the belt element 60c is therefore short enough that a bag feeding means 26c can continuously deliver a string of bags 16c for stack formation.

FIG. 4 shows a fourth exemplary embodiment of a stacking device 10d. The stacking device 10d of the fourth exemplary embodiment differs from the stacking device 10c of the third exemplary embodiment in particular in that a stack transporting means 30d formed by a slider 76d is intended to transport stacks 12d out of a stack forming region 62d to an onward transporting unit 64d. A stack base 24d is formed by a plate that is driven in a manner oscillating back and forth with a stacking movement 22d. Once a stack 12d with a defined number of stack layers has been piled up, the separately driven slider 76d pushes the stack 12d with a transporting movement 34d onto the onward transporting means 64d configured as a belt. At the same time, the formation of the next stack 12d starts on the stack base 24d. In a development of the stacking device 10d, the stack base 24d is mounted so as to be displaceable in the direction of a weight force 66d. During stack formation, the stack base 24d is displaced in the direction of the weight force 66d by a height of the formed stack layer 28d with every newly formed stack layer 28d. A spacing between a stack top side of the stack 12d and a bag feeding means 26d can remain constant, such that conditions under which a string of bags 16d deviates in a zigzag-shaped manner remain unchanged.

FIG. 5 shows a fifth exemplary embodiment of a stacking device 10e. The stacking device 10e of the fifth exemplary embodiment differs from the stacking device 10d of the fourth exemplary embodiment in particular in that a stack base 24e forms a stack transporting means 30e for transporting stacks 12e and is mounted so as to be able to be folded away under the stacks 12e for transport in the direction of a weight force 66e. To form the stacks 12e, the stack base 23e is moved with a stacking movement 22e. Once the defined number of stack layers 28e has been achieved, the stack base 24e, which is divided along a centerline parallel to the stacking movement 22e, is folded away downward on both sides with a transporting movement 34e and thus forms the stack transporting means 30e for transporting the stack 12e in the direction of the weight force 66e. On account of the weight force 66e, the stack 12e falls onto an onward transporting means 64e and is transported by the latter to a next process step. Optionally, the stack 12e can fall into a container arranged beneath the stack base 24e and/or the onward transporting means 64e can transport containers into which the stack 12e falls. Subsequently, the stack base 24e is folded back again, such that a next stack 12e can be formed. The transporting movement 34e is sufficiently quick for a bag feeding means 26e to be able to deliver a string of bags 16e continuously for stack formation. The stacking movement 22e is driven by a drive unit 32e and the transporting movement 34e is driven independently by a drive unit 32′e. As in the fourth exemplary embodiment, in a development of the stacking device 10e, the stack base 24e can be mounted so as to be displaceable in the direction of the weight force 66e.

FIG. 6 shows a schematic illustration of a bag feeding means 26f of a sixth exemplary embodiment of a stacking device 10f for continuously forming stacks 12f. The bag feeding means 26f differs from the bag feeding means 26a-e of the previous exemplary embodiments in particular in that it has a brake means 86f which, in at least one operating state, is intended to exert, on at least one portion 88f of a string of bags 16f, a braking force 90f with at least one force component in the opposite direction to a direction of movement 92f of the portion 88f of the string of bags. As a result of the brake means 86f, it is possible to effectively avoid a situation in which the portion 88f of the string of bags that is severed by the separating means 96f falls onto the stack 12f or a stack base 24f in an uncontrolled manner. The bag feeding means 26f can advantageously be used in the stacking devices 10a-e instead of the bag feeding means 26a-e described in the exemplary embodiments.

The string of bags 16f is transported in the direction of a stack forming region 62f at a feeding speed 46f in a feeding direction 70f between two driven transporting rollers 94f The string of bags 16f is subsequently guided between two rotating separating means 96f which each have a crush-cut knife 98f in their circumference. The separating means 96f separate the portion 88f of the string of bags from the string of bags 16f as soon as it has reached the number of bags desired for the stack 12f.

The brake means 86f has a rubberized brake roller 100f which is driven via a belt drive 102f at the same circumferential speed as the transporting rollers 94f. In the shown operating state in which stacks 12f are formed, a pivot plate 82f is located in a stack forming position 104f In contrast to the pivot plate 82a-e of the preceding exemplary embodiments, the pivot plate 82f remains in this position. If for example defective bags 18f are intended to be removed from the stacking device 10f, the pivot plate 82f can be pivoted into an ejection position (not illustrated here), in which the portion 88f of the string of bags is guided in the direction of a waste container.

The brake roller 100f is arranged on a side of the portion 88f of the string of bags that is opposite the pivot plate 82f in the stack forming position 104f at a spacing 106f that is somewhat smaller than an average bag thickness of the bags 18f. Therefore, the brake roller 100f presses the bags 18f of the portion 88f of the string of bags against the pivot plate 82f with a pressure force at a contact point 108f of the brake roller 100f. The rubberizing of the brake roller 100f has the effect that fluctuations in the bag thickness are equalized. In addition, the brake roller 100f can be mounted in a spring-loaded manner in the direction of the spacing 106f. On account of the static friction that exists as a result of the pressure force between the brake roller 100f and the portion 88f of the string of bags, the brake roller 100f can exert the braking force 90f on the portion 88f of the string of bags. If, after being severed from the string of bags 16f by the separating means 96f, the portion 88f of the string of bags is accelerated by a weight force 66f, the brake roller 100f brakes the portion 88f of the string of bags by way of the braking force 90f such that it is moved at the feeding speed 46f synchronously with the transporting rollers 94f in the direction of movement 92f. The braking force 90f can also reverse its direction and accelerate the portion 88f of the string of bags, should it become slower than the feeding speed 46f. In the configuration shown with the weight force 66f which acts in the feeding direction 70f, this case generally does not occur. If the bag feeding means 26f is used in different configurations, this case is conceivable, however. If the portion 88f of the string of bags is intended to be able to be delivered onto the stack 12f at speeds other than the feeding speed 46f of the string of bags 16f, the braking roller 100f can, in a variant of the invention, be driven by a drive independent of the drive of the transporting rollers 94f. It may likewise be possible for the pivot plate 82f, as in the previous shown exemplary embodiments, to be pivoted back and forth with a pivoting movement during stack formation. In this case, the brake means 86f has bearing means which make it possible to move the braking roller 100f along with the pivoting movement of the pivot plate 82f such that, at least when the portion 88f of the string of bags has been severed from the string of bags 16f, the spacing 106f is small enough for the braking roller 100f to be able to exert the braking force 90f on the portion 88f of the string of bags.

Claims

1. A stacking device for continuously forming stacks (12a-f) of bags (18a) fed continuously in at least one string of bags (16a; c-f) that has at least one row of bags (14a) and is endless and/or severed after in each case a defined number of bags, the stacking device comprising at least one stack base (24a-f, 24′a; b) that is moved back and forth in a stacking movement (22a-e, 22′a) parallel to a stack layer direction (20a) at least during formation of a stack (12a-f), a bag feeding means (26a-d, f) which deposits the at least one string of bags (16a; d-f) on the stack base (24a-f, 24′a;b) such that the string of bags (16a; d-f) deviates, at least substantially on account of the stacking movement (22a-e), in each case after a number of bags that forms a stack layer (28a; c-d), and forms zigzag-shaped stack layers (28a; c-d), or such that the string of bags (16a; d-f) is piled up with a consistent bag orientation, at least substantially on account of the stacking movement (22a-e, 22′a), in stack layers (28a; c-d) with the number of bags that forms the stack layer (28a; c-d), at least one stack transporting means (30a; c-d) for transporting the stacks (12a-f) out of an area of influence of the stacking movement (22a-e; 22′a) once a defined number of stack layers has been reached, a first drive unit (32a-e, 32′a, b) configured to drive at least one stacking movement (22a-e), and a second drive unit (32′a-e, 32a, b) configured to drive at least one transporting movement (34a-e, 34′a) of at least one stack transporting means (30a-e, 30′a, b).

2. The stacking device as claimed in claim 1, further comprising a control unit (38a) configured to control a stroke (40a) and/or a speed (42a) of the stacking movement (22a, 22′a) in at least one operating mode at least in dependence on a number of bags and/or length (44a) of a stack layer (28a) in the stack layer direction (20a), a feeding speed (46a; 46f) of the string of bags (16a) and/or an achieved stack height (48a; 12f) of the stack (12a; 48f).

3. The stacking device as claimed in claim 1, characterized in that at least one of the first and second drive units (32a-b, 32′a, b) is configured to drive a stacking movement (22a, b, 22′a) and a transporting movement (34a, b, 34′a).

4. The stacking device as claimed in claim 1, characterized by at least two stack bases (24a; b, 24′a; b) and at least two stack transporting means (30a; b, 30′a; b), wherein stack bases (24a; b, 24′a; b) and stack transporting means (30a; b, 30′a; b) each form stack carriers (50a; b, 50′a; b) that are drivable by a common drive unit (32a; b, 32′a; b).

5. The stacking device as claimed in claim 4, characterized in that the stack carriers (50b, 50′b) and/or stop means (36b, 36′b) of the stack carriers (50b, 50′b) are mounted on a mounting device (54b) and are configured to be pushed and/or folded away out of a transporting region (56b) for the return transport of the stack carriers (50b, 50′b) counter to a transporting direction (52b).

6. The stacking device as claimed in claim 1, characterized in that one of the first and second drive units (32c-e, 32′c-e) drives only the stacking movement (22c-e) or only the transporting movement (34c-e).

7. The stacking device as claimed in claim 6, characterized in that the stack base (24c) is formed by a first belt element (58c) and the stack transporting means (30c) is formed by a further, second belt element (60c) adjoining the first belt element (58c).

8. The stacking device as claimed in claim 6, characterized in that the stack transporting means (30d) is configured to transport stacks (12d) out of a stack forming region (62d) to an onward transporting means (64d).

9. The stacking device as claimed in claim 6, characterized in that the stack base (24e) forms the stack transporting means (30e) for transporting stacks (12e) and is mounted under the stacks (12e) and configured to be folded away for transport in the direction of a weight force (66e) and/or beneath the stacks (12e) so as to be able to be pulled and/or pivoted away for transport transversely to the direction of the weight force (66e).

10. The stacking device as claimed in claim 1, characterized in that the bag feeding means (26f) has a brake means (86f) which, in at least one operating state, is configured to exert, on at least one portion (88f) of the string of bags (16f), a braking force (90f) with at least one force component in the opposite direction to a direction of movement (92f) of the portion (88f) of the string of bags.

11. A packing machine (68a) having a stacking device (10a-e) as claimed in claim 1.

12. A method for continuously forming stacks (12a-e) of bags (18a) fed continuously in at least one string of bags (16a; d-e) that has at least one row of bags (14a) and is endless or severed after in each case a defined number of bags, said string of bags (16a; d-e) being deposited by a bag feeding means (26a-d) on at least one stack base (24a-e, 24′a; b) that is moved back and forth in a stacking movement (22a-e, 22′a) parallel to a stack layer direction (20a) at least during the formation of a stack (12a-e), such that the string of bags (16a; d-e) deviates, on account of the stacking movement (22a-e, 22′a), in each case after a number of bags that forms a stack layer (28a; c; d), and forms zigzag-shaped stack layers (28a; c; d), or such that the string of bags (16a; d; e) is piled up with a consistent bag orientation, on account of the stacking movement (22a-e, 22′a), in stack layers (28a; c; d) with the number of bags that forms the stack layer (28a; c; d), and the stack (12a-e) is moved out of the area of influence of the stacking movement (22a-e) by way of at least one stack transporting means (30a-e, 30′a; b) for transporting the stacks (12a-e) once a defined number of stack layers has been reached, characterized in that a first drive unit (32a-e, 32′a; b) drives the stacking movement (22a-e) and a further drive unit (32′a-e, 32a; b) drives a transporting movement (34a-e, 34′a) of at least one stack transporting means (30a-e, 30′a; b).