INJECTOR AND SLIP BOWL SYSTEM
Methods and systems for moving a tubular member in and out of a well are disclosed. An injector and slip bowl system includes an injector apparatus. The injector apparatus includes a support structure and an injector located above the support structure. The injector includes a base and a carriage extending upward from the base and coupled to the base. The injector also includes a gripper chain system mounted in the carriage. The gripper chain system includes one or more gripper chains and one or more linear beams supporting the one or more gripper chains. The injector apparatus further includes a lifting means coupled to the support structure and a slip bowl assembly coupled to the support structure and located below the injector base.
Hydrocarbons, such as oil and gas, are commonly obtained from subterranean formations that may be located onshore or offshore. The development of subterranean operations and the processes involved in removing hydrocarbons from a subterranean formation are complex. Typically, subterranean operations involve a number of different steps such as, for example, drilling a wellbore at a desired well site, treating the wellbore to optimize production of hydrocarbons, and performing the necessary steps to produce and process the hydrocarbons from the subterranean formation. Different stages of a subterranean drilling and completion operation often involve the use of tubular members, such as coiled tubing, jointed pipe, or other similar items.
Coiled tubing, jointed pipe, or other similar tubular members generally include cylindrical tubing made of metal or composite. The tubular members may be introduced into an oil or gas wellbore or pipeline through wellhead control equipment to perform various tasks during the exploration, drilling, production, and workover of the well/pipeline. For example, coiled tubing may be inserted by a coiled tubing injector apparatus. Such injectors generally incorporate a pair of opposed endless drive chains which are arranged in a common plane. The drive chains are often referred to as gripper chains because each chain has multiple gripper blocks attached along the chain for handling the tubing as it passes through the injector.
The opposed gripper chains are provided with a predetermined amount of slack which allows the gripper chains to be biased against the tubing as the tubing moves into and out of the wellbore. This biasing is accomplished with an endless roller chain disposed inside each gripper chain. Each roller chain engages sprockets rotatably mounted on a respective linear beam. The linear beams may be moved toward one another so that each roller chain is moved against its corresponding gripper chain such that the tubing facing portion of the gripper chain is moved toward the tubing so that the gripper blocks can engage the tubing and move it through the apparatus. When the gripper chains are in motion, the gripper blocks will engage the tubing along a working length of the linear beam. Each gripper chain has a gripper block that comes into contact with the tubing at the top of the working length of the linear beam as another gripper block on the same gripper chain breaks contact with the tubing at the bottom of the working length of the linear beam. This continues as the gripper chains force the tubing into or out of the wellbore.
Tubular members introduced into the wellbore may not have a constant cross-section. For example, a variety of outside diameters of tubing may be used in a particular drilling operation, or a pipe joint or connector between two reels of coiled tubing may result in a change in outside diameter of the tubular member directed into the wellbore through the injector. Existing injector systems that accommodate a range of tubing diameters have a number of disadvantages. For example, certain systems utilize two injectors stacked on top of one another to allow the injectors to pass an upset (i.e., a change in diameter) that could not otherwise pass through either injector with the linear beams closed (i.e., with the gripper chains engaging the tubular member). Other injector systems require costly stoppages to make adjustments and modifications to the injector and the tubing.
While embodiments of this disclosure have been depicted and described and are defined by reference to example embodiments, such references do not imply a limitation on the disclosure, and no such limitation is to be inferred. The subject matter disclosed is capable of considerable modification, alteration, and equivalents in form and function, as will occur to those skilled in the pertinent art and having the benefit of this disclosure. The depicted and described embodiments of this disclosure are examples only, and not exhaustive of the scope of the disclosure.
DETAILED DESCRIPTION OF THE DISCLOSUREIllustrative embodiments of the present invention are described in detail herein. In the interest of clarity, not all features of an actual implementation may be described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions may be made to achieve the specific implementation goals, which may vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of the present disclosure.
To facilitate a better understanding of the present invention, the following examples of certain embodiments are given. In no way should the following examples be read to limit, or define, the scope of the invention. Embodiments of the present disclosure may be applicable to horizontal, vertical, deviated, or otherwise nonlinear wellbores in any type of subterranean formation. Embodiments may be applicable to injection wells as well as production wells, including hydrocarbon wells. Embodiments may further be applicable to borehole construction for river crossing tunneling and other such tunneling boreholes for near surface construction purposes or borehole u-tube pipelines used for the transportation of fluids such as hydrocarbons. Devices and methods in accordance with embodiments described herein may be used in one or more of measurement-while-drilling and logging-while-drilling operations.
The terms “couple” or “couples,” as used herein are intended to mean either an indirect or a direct connection. Thus, if a first device couples to a second device, that connection may be through a direct connection or through an indirect mechanical connection via other devices and connections. The term “uphole” as used herein means along the drillstring or the hole from the distal end towards the surface, and “downhole” as used herein means along the drillstring or the hole from the surface towards the distal end.
The present application is directed to methods and systems for performing subterranean operations and particularly, to methods and systems for moving tubular members in and out of a well.
The tubular member 18 may have any suitable thickness depending on the particular application. For instance, in certain implementations, the ODs of the tubular member 18 may range from approximately one inch (2.5 cm) to approximately five inches (12.5 cm). As would be appreciated by one of ordinary skill in the art, the injector apparatus 10 may be readily adaptable to larger diameter tubular members. Tubular member 18 may be spooled from the drum 24. In certain implementations, the drum 24 may be supported on a truck (not shown) for mobile operations.
The injector apparatus 10 may be mounted above the wellhead 12. A guide framework 28 may extend from the injector apparatus 10. The tubular member 18 may be supplied from the drum 24 and is run over the guide framework 28. As the tubular member 18 is unspooled from the drum 24, it may be directed to pass adjacent to a measuring device, such as a wheel 34. Alternatively, the measuring device may be incorporated into the injector apparatus 10.
The tubular member 18 may be made from any suitable material known to those of ordinary skill in the art, having the benefit of the present disclosure. For instance, in certain implementations, the tubular member 18 may be made of a material which is sufficiently flexible and ductile that it can be curved for storage on the drum 24 and also later straightened. While the material may be flexible and ductile and may be capable of bending around a radius of curvature, it runs the risk of being pinched or suffering from premature fatigue failure should the curvature be severe. In certain embodiments in accordance with the present disclosure, the tubular member 18 may comprise a first segment 19, a second segment 20, a third segment 21, and a fourth segment 22. The first segment 19 and third segment 21 may have equal diameters. The second segment 20 and the fourth segment 22 may have larger outer diameters (“OD”) than the first segment 19 and third segment 21. As would be appreciated by one of ordinary skill in the art with the benefit of the present disclosure, the difference in OD between the first and third segments 19, 21 and the second and fourth segments 20, 22 may be caused by any number of reasons. For example, a pipe joint in straight tubing or a connector connecting two spools of coiled tubing may cause a difference in diameters in the tubular member 18. The disclosed injector apparatus 10 can be used for injecting, suspending, or extracting any generally elongated body without departing from the scope of the present disclosure.
In certain embodiments, gripper chains 212 may engage the tubular member 18 along a working length of the linear beams 214 and a corresponding working length of the gripper chain 212. The term “working length,” as used herein, refers to the length of chain or gripper block that grips and/or uses a compressive force to engage a tubular member as it moves though the injector 204. Thus, gripper chain 212 may first contact the tubular member 18 at an upper end of the working length of the linear beam 214, and the contact between the tubular member 18 and gripper chains 212 may break as the tubular member (denoted by reference numeral 18 in
In certain embodiments, the injector 204 may also comprise one or more sprockets (not shown) to drive the gripper chain 212 and a mechanical device (not shown) to provide motive force. The mechanical device may be a hydraulic or electric motor. The injector 204 may also include an actuator (not shown) that may be used to move the linear beams 214 towards and away from the tubular member 18.
The injector apparatus (denoted by reference numeral 10 in
The injector apparatus (denoted by reference numeral 10 in
Operation of the injector apparatus (denoted by reference numeral 10 in
First, at step 302, tubular member 18 is directed downhole through the injector 204. The gripper chains 212 and gripper blocks 218 engage the first segment (denoted by reference numeral 19 in
Next, at step 306, the linear beams 214 of the injector 204 are moved away from one another, causing the gripper chains 212 and gripper blocks 218 to disengage the tubular member 18. At step 308, the lifting means 220 is actuated to move the injector 204 vertically with respect to the base 202 until the injector 204 is positioned above the second segment (denoted by reference numeral 20 in
Referring back to
In accordance with certain embodiments of the present disclosure, during normal operations, the injector apparatus 10 may be used to pass an upset that could not otherwise pass through a prior art injector. In certain embodiments, the second segment 20 of the tubular member 18 may have a larger diameter than the first segment 19 and third segment 21 of the tubular member 18. Accordingly, the injector apparatus 10 disclosed herein may be particularly beneficial in instances where tubular members having different size diameters are utilized or in situations where a single, connected tubular member has differing diameters. Further, utilizing a slip bowl assembly and a lifting means, as described herein, provides a method of using only one injector to accommodate tubular members of various sizes.
In certain implementations, the injector apparatus 10 in accordance with the present disclosure may provide safety advantages over prior art injectors. For example, one particular type of prior art injector apparatus utilizes two injectors stacked on top of one another. The stacked or dual injector system would use two injectors, only one of which would be closed at a given time. This type of dual injector system allows for a change of ODs (e.g., different tools, tool joints, etc.) to be run into the wellbore. However, stacked or dual injector systems may have many disadvantages, including, but not limited to, heavier, taller rig ups, extended rig up time, operational complexity, higher capital cost, and higher maintenance cost. In contrast, an injector apparatus 10 in accordance with the present disclosure reduces rig time, costs, and operational complexity. Specifically, the injector apparatus 10 disclosed herein may provide for significant cost savings because the slip bowl assembly may cost as little as less than one tenth the cost of a second injector.
Accordingly, an improved injector apparatus is disclosed which may accommodate tubular members of differing diameters. The slip bowl assembly 222 of
Although the figures depict embodiments of the present disclosure in a particular orientation, it should be understood by those skilled in the art that embodiments of the present disclosure are well suited for use in a variety of orientations. Further, it should be understood by those skilled in the art that the use of directional terms such as up, down, above, below, upper, lower, upward, downward and the like are used in relation to the illustrative embodiments as they are depicted in the figures, the upward direction being toward the top of the corresponding figure and the downward direction being toward the bottom of the corresponding figure.
An embodiment of the present disclosure is an injector apparatus for moving a tubular member in and out of a well. The injector apparatus includes a support structure and an injector located above the support structure. The injector includes a base, a carriage extending upward from the base and coupled to the base, and a gripper chain system mounted in the carriage. The gripper chain system includes one or more gripper chains and one or more linear beams supporting the one or more gripper chains. The injector apparatus further includes one or more hydraulic cylinders coupled to the support structure, wherein the one or more hydraulic cylinders are operable to move the injector. The injector apparatus further includes a slip bowl assembly coupled to the support structure and located below the injector base.
Optionally, the one or more hydraulic cylinders include two hydraulic cylinders. Optionally, the one or more hydraulic cylinders are coupled to the injector. Optionally, the slip bowl assembly includes one or more slip bowls. Optionally, the gripper chains include a roller chain and a plurality of gripper blocks.
Another embodiment of the present disclosure is an injector and slip bowl system for moving a tubular member in and out of a well. The system includes an injector apparatus. The injector apparatus includes a support structure and an injector located above the support structure. The injector includes a base, a carriage extending upward from the base and coupled to the base, and a gripper chain system mounted in the carriage. The gripper chain system includes one or more gripper chains and one or more linear beams supporting the one or more gripper chains. The injector apparatus further includes a lifting means coupled to the support structure and a slip bowl assembly coupled to the support structure and located below the base.
Optionally, the lifting means is selected from a group consisting of one or more hydraulic cylinders, an electric actuator, a chain actuator, and draw works. Optionally, the gripper chains include a roller chain and a plurality of gripper blocks. Optionally, the slip bowl assembly includes one or more slip bowls. Optionally, the gripper chains engage and release the tubular member along a longitudinal central axis of the tubular member. Optionally, the gripper blocks engage and release the tubular member along a longitudinal central axis of the tubular member. Optionally, the slip bowl assembly engages and releases the tubular member along a longitudinal central axis of the tubular member. Optionally, the tubular member is directed downhole through the injector.
Another embodiment of the present disclosure is a method for moving a tubular member in and out of a well. The method includes directing the tubular member downhole through an injector. The tubular member includes a first segment, a second segment, and a third segment, and the second segment has a larger diameter than the first segment and third segment. The injector comprises a base, a carriage extending upward from the base and coupled to the base, a gripper chain system mounted in the carriage and including one or more gripper chains and one or more linear beams supporting the one or more gripper chains, a lifting means coupled to the support structure, and a slip bowl assembly coupled to the support structure and located below the base. The gripper chains engage the first segment of the tubular member until the injector encounters the second segment. The method further includes engaging the slip bowl assembly, wherein the slip bowl assembly imparts a compressive force on the first segment of the tubular member. The method further includes moving the linear beams of the injector away from one another, wherein the movement of the linear beams disengages the tubular member from the gripper chains. The method further includes actuating the lifting means to move the injector vertically with respect to a base of the injector until the injector is positioned above the second segment of the tubular member. The method further includes moving the one or more linear beams of the injector toward one another, wherein the movement of the linear beams causes the gripper chains to engage the third segment of the tubular member. Finally, the method includes disengaging the slip bowl assembly from the first segment of the tubular member.
Optionally, the lifting means is selected from a group consisting of one or more hydraulic cylinders, an electric actuator, a chain actuator, and draw works. Optionally, the first segment and the third segment have equal diameters. Optionally, the gripper chains include a roller chain and a plurality of gripper blocks. Optionally, the gripper blocks of the gripper chains engage the tubular member. Optionally, the tubular member further includes a fourth segment with a diameter greater than the first or third segments, and the method further includes the step of directing the tubular member downhole through an injector until the injector encounters the fourth segment of the tubular member. Optionally, the tubular member is disassembled below the injector apparatus.
The present invention is therefore well-adapted to carry out the objects and attain the ends mentioned, as well as those that are inherent therein. While the invention has been depicted, described and is defined by references to examples of the invention, such a reference does not imply a limitation on the invention, and no such limitation is to be inferred. The invention is capable of considerable modification, alteration and equivalents in form and function, as will occur to those ordinarily skilled in the art having the benefit of this disclosure. The depicted and described examples are not exhaustive of the invention. Consequently, the invention is intended to be limited only by the spirit and scope of the appended claims, giving full cognizance to equivalents in all respects.
Claims
1. An injector apparatus for moving a tubular member in and out of a well comprising:
- a support structure;
- an injector located above the support structure and comprising: a base; a carriage extending upward from the base and coupled to the base; and a gripper chain system mounted in the carriage and comprising one or more gripper chains and one or more linear beams supporting the one or more gripper chains;
- one or more hydraulic cylinders coupled to the support structure,
- wherein the one or more hydraulic cylinders are operable to move the injector;
- a slip bowl assembly coupled to the support structure and located below the injector base.
2. The apparatus of claim 1, wherein the one or more hydraulic cylinders comprise two hydraulic cylinders.
3. The apparatus of claim 1, wherein the one or more hydraulic cylinders are coupled to the injector.
4. The apparatus of claim 1, wherein the slip bowl assembly comprises one or more slip bowls.
5. The apparatus of claim 1, wherein the gripper chains comprise a roller chain and a plurality of gripper blocks.
6. An injector and slip bowl system for moving a tubular member in and out of a well comprising: an injector located above the support structure and comprising:
- an injector apparatus comprising:
- a support structure;
- a base;
- a carriage extending upward from the base and coupled to the base;
- a gripper chain system mounted in the carriage and comprising one or more gripper chains and one or more linear beams supporting the one or more gripper chains;
- a lifting means coupled to the support structure; and
- a slip bowl assembly coupled to the support structure and located below the base.
7. The system of claim 6, wherein the lifting means is selected from a group consisting of one or more hydraulic cylinders, an electric actuator, a chain actuator, and draw works.
8. The system of claim 6, wherein the gripper chains comprise a roller chain and a plurality of gripper blocks.
9. The system of claim 6, wherein the slip bowl assembly comprises one or more slip bowls.
10. The system of claim 6, wherein the gripper chains engage and release the tubular member along a longitudinal central axis of the tubular member.
11. The system of claim 8, wherein the gripper blocks engage and release the tubular member along a longitudinal central axis of the tubular member.
12. The system of claim 6, wherein the slip bowl assembly engages and releases the tubular member along a longitudinal central axis of the tubular member.
13. The system of claim 6, wherein the tubular member is directed downhole through the injector.
14. A method for moving a tubular member in and out of a well comprising:
- directing the tubular member downhole through an injector; wherein the tubular member comprises a first segment, a second segment, and a third segment, and wherein the second segment has a larger diameter than the first segment and third segment; wherein the injector comprises a base, a carriage extending upward from the base and coupled to the base, a gripper chain system mounted in the carriage and comprising one or more gripper chains and one or more linear beams supporting the one or more gripper chains, a lifting means coupled to the support structure, and a slip bowl assembly coupled to the support structure and located below the base; wherein the gripper chains engage the first segment of the tubular member until the injector encounters the second segment;
- engaging the slip bowl assembly, wherein the slip bowl assembly imparts a compressive force on the first segment of the tubular member;
- moving the linear beams of the injector away from one another;
- wherein the movement of the linear beams disengages the tubular member from the gripper chains;
- actuating the lifting means to move the injector vertically with respect to a base of the injector until the injector is positioned above the second segment of the tubular member;
- moving the one or more linear beams of the injector toward one another;
- wherein the movement of the linear beams causes the gripper chains to engage the third segment of the tubular member; and
- disengaging the slip bowl assembly from the first segment of the tubular member.
15. The method of claim 14, wherein the lifting means is selected from a group consisting of one or more hydraulic cylinders, an electric actuator, a chain actuator, and draw works.
16. The method of claim 14, wherein the first segment and the third segment have equal diameters.
17. The method of claim 14, wherein the gripper chains comprise a roller chain and a plurality of gripper blocks.
18. The method of claim 17, wherein the gripper blocks of the gripper chains engage the tubular member.
19. The method of claim 14, wherein the tubular member further comprises a fourth segment with a diameter greater than the first or third segments, and further comprising the step of directing the tubular member downhole through an injector until the injector encounters the fourth segment of the tubular member.
20. The method of claim 14, wherein the tubular member is disassembled below the injector apparatus.
Type: Application
Filed: Nov 19, 2013
Publication Date: Sep 1, 2016
Inventors: Thurman P. Harrell (Houston, TX), Ralph A. McDaniel (Duncan, OK)
Application Number: 15/030,492