CONSTANT FORCE CENTRALIZER
A constant force device has at least a first non-constant axial force driving the first set of arms and a second non-constant axial force driving the second set of arms, where the two sets of arms are offset from one another by 90°. Each of the non-constant axial forces is converted to a radially extending force by the interaction of a force guide and actuator. The force guide is attached to the inner mandrel of the constant force device and is shaped to produce an essentially constant radially extending force through the entire range of motion of the arms. Typically each arm of the pair of arms has a pivoting arm and a telescoping arm where the joint between the pivoting arm and telescoping arm has one or more wheels to reduce friction as the constant force device moves through the tubular. Generally the first pair of arms is opposed to and overlaps by some distance the second pair of arms where the second pair of arms is 90° offset from the first pair of arms. Additional features may include friction reducing members at the joint between the telescoping arm and the pivoting arm, an extension lock, extension limiters, and rotating force guides.
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This application claims priority to U.S. Provisional Patent Application No. 62/144,657 that was filed on Apr. 8, 2015.
FIELD OF INVENTIONThe present invention relates to a device that may apply a vectored force radially outward from a central axis. Such vectored force may be applied in multiple directions at once where the application of the vectored force is to maintain the central axis of the device relatively aligned with the central axis of the tubular through which the device passes.
BACKGROUNDOnce a hydrocarbon bearing well has been drilled it is usually necessary to perform several tests upon the well, for instance to determine the integrity of the casing after it has been installed, to determine for instance the quality of the cementing job, or to determine the presence and locations of any hydrocarbons adjacent to the well. Such testing is usually done with a set of instruments referred to as a logging tool. In most instances the logging tool is lowered into the well on a cable, where the cable may include a power and/or data line. Logging tools may be transported through any tubular structure including pipelines and refineries.
Certain types of logging tools work best when they are centrally positioned within the tubular structure being tested. In order to centrally position the logging tool within the tubular, a centralizer may be used. Centralizers typically use a set of springs, such as bow springs, to apply force radially outward from a central axis. Provided that the force is applied equally in all directions and that there is sufficient force to overcome any bias due to the weight of the logging tool, the logging tool will remain more or less centralized within the wellbore, whether open hole or cased hole. Unfortunately the diameter of the wellbore varies as the tool progresses through the wellbore. Variations in diameter may be due to other tools or equipment located in the wellbore or to different sizes of casing installed as the well progresses from the surface to the well's final depth. Other variations in the well diameter may be due to changes in the well's direction causing the casing to become ovalized as the tubular bends through turns. Unfortunately the force applied to different sizes of tubulars by a standard centralizer varies such that a centralizer may have sufficient force to keep a logging tool centralized in one size of tubular, but when the logging tool is in a smaller diameter tubular such force is excessive, causing damage to the centralizer or even preventing the centralizer from progressing through the well. On the other hand while the force applied may be sufficient to keep a logging tool centralized in one size of tubular, in a larger diameter tubular such force is inadequate allowing the logging tool to substantially deviate from the center of the tubular.
In order to address such concerns many variations of constant force centralizers have been developed. There are several constant force centralizers available in the market, but there is very little information showing quantitative force values vs. casing size. Ideally, each constant force centralizer would have a force chart similar to the force chart shown in
Though customers seem to have a clear need for a constant force centralizer, such requests do not appear to include a definition of “constant.” The understanding is that clients just need a device that keeps their tools centralized in a wide range of environments.
SUMMARYA constant force centralizer is envisioned where a first non-constant axial force drives the first set of arm assemblies and at least a second non-constant axial force drives the second set arm assemblies where the two sets of arm assemblies are offset from one another by 90°. Typically the non-constant axial forces are provided by some type of biasing device usually a spring or compressed gas but other types of biasing devices may be used. A force guide may be permanently affixed, rotatably attached, or otherwise mounted on the central mandrel of the constant force centralizer. Each of the non-constant axial forces is converted to a radially extending force by an interaction of a three guide and actuator. The force guide is shaped to produce an essentially constant radially extending force through the entire range of motion of the arm assemblies. Preferably the radially extending force is maintained throughout each arm assembly's travel within about ten percent of the maximum radially extending force. Typically, each arm assembly is comprised of a pivoting arm and telescopic section. Typically a wheel is positioned at the joint of the pivoting arm and the telescopic section to reduce friction as the constant force centralizer moves through the tubular. In the collapsed condition where the pivoting arm and wheel are relatively close to the mandrel of the constant force centralizer the telescoping arm is in its substantially shortest state whereas in the extended condition where the pivoting arm and wheel are at their maximum distance from the mandrel the telescoping arm is in its longest state. The telescoping arm is generally necessary in order to allow the constant force centralizer to reverse direction when moving from a larger diameter tubular to a smaller diameter tubular. A portion of the telescoping arm will interact with the tubular to force the pivoting arm and wheel to retract to at least a semi-collapsed condition. By utilizing a telescoping arm in place of a solid arm, the overall length of the constant force centralizer is shorter than would otherwise be possible, and this is considered beneficial for many logging tool embodiments.
It is envisioned that two pairs of arm assemblies will usually be used in a constant force centralizer. The pairs of arm assemblies are typically arranged such that a first end of the first pair and a first end of the second pair of arm assemblies extend toward each other from a first end of a mandrel and from an opposing second end of the mandrel. Generally the first pair of arm assemblies is allowed to collapse into a nested position with the second pair of arm assemblies. When fully collapsed, opposing pairs of pivoting arms overlap by some distance. The overlap and telescoping arms generally allows the tool to be shorter than a standard tool not having overlapping arms.
Ovalized casing is encountered occasionally, and centralization in such conditions can be difficult. Constant force centralizers offered to date have linked arms providing lateral arm movement that is symmetric in all directions. In round casing and in vertical wells, this arrangement is adequate. However, in deviated wells where the casing is ovalized, these centralizers may not perform well. In a current embodiment typically the arms that are offset from one another at some angle, typically 90°, allow for the offset arms to provide non-symmetric arm movement in at least two directions providing centralization even in non-symmetric or ovalized wellbores or tubulars. In certain situations it has been found that non-symmetric constant force is necessary such that the tool is held in an eccentric condition within the well.
So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
Continuing with the left side of the constant force centralizer 50, the constant force centralizer 50 has at least one axial biasing device such as axial biasing device 56. A collar 100 is fixed onto a second end 102 of inner mandrel 52. The collar 100 is typically threaded onto inner mandrel 52 but may be pinned, welded, or formed as an integral part of inner mandrel 52. The axial biasing device 56 typically surrounds inner mandrel 52 and abuts collar 100. The axial biasing device 56 also abuts a movable sleeve 104. Typically the movable sleeve 104 is circumferential about an exterior surface of inner mandrel 52. The movable sleeve 104 is generally only axially movable. A second end 106 and 108 of telescopic arms 110 and 112 is attached to movable sleeve 104.
A first end 114 and 116 of telescopic arms 110 and 112 is pivotally connected to a second end 120 and 122 of pivotal force arms 64 and 68. Generally, at the pivotal connection where first end 114 and second end 122 as well as first end 116 and second end 120 are connected, a wheel, such as wheel 124 and 126, a roller, a skid, or other friction reducer is attached. Generally it is at wheels 124 and 126 that the constant force is applied to the casing or other tubular in a direction perpendicular to the long axis of the constant force centralizer 50.
When the constant force centralizer is in a tubular with sufficiently small diameter, each of the pivotal force arms 64, 68, and telescopic arms 110, and 112 will be in a collapsed position such that wheels 124 and 126 are at a minimal radial distance from inner mandrel 52. With wheels 124 and 126 at their minimal radial distance from inner mandrel 52, axial biasing device 54 is at maximum compression thereby applying the maximum normal force against movable sleeve 62. The force applied by axial biasing device 54 is transferred to the movable sleeve 62. The force applied by axial biasing device 54 is not necessarily constant. Movable sleeve 62 in turn transfers the force to pivotal force arms 64 and 68. Subsequent movement of pivotal force arm 64 is guided by actuator 80 acting on surface 90 causing end 122 to move in a direction substantially perpendicular to the axis of the mandrel 52. The dimensions of pivotal force arm 64, actuator 80, force guide 88, movable sleeve 62, collar 58 and biasing device 54 are chosen so that the force from the biasing device 54 is transferred to the wheel 124 in such manner that that force of wheel 124 against the tubular remains reasonably constant as the diameter of the tubular changes. Movement of pivotal force arm 68 is guided by actuator 82 acting on surface 92 causing end 120 to move in a direction substantially perpendicular to the axis of the mandrel 52. The dimensions of pivotal force arm 68, actuator 82, force guide 84, movable sleeve 62, collar 58 and biasing device 54 are chosen so that the force from the biasing device 54 is transferred to the wheel 126 in such manner that that force of wheel 126 against the tubular remains reasonably constant as the diameter of the tubular changes.
When the constant force centralizer 50 moves from a large diameter tubular to a smaller diameter tubular the force vectors are reversed such that the wheels 124 and 126 are forced inward exerting force through the pivotal arm 64 and 68 to the actuators 80 and 82 were the forces are redirected by the interaction of the actuators 80 and 82 with force guides 84 and 88 into movable sleeve 62 and ultimately into axial biasing device 54.
As indicated in
As further indicated in
In general, for wireline tools, shorter tools are preferred. As tools become shorter, their overall weight is reduced. In one embodiment of the 3.5 inch diameter constant force centralizer 100, the total tool weight is less than 40 pounds. With this in mind, as indicated below, several unique design features were employed to minimize the tool length. As shown in
As can be seen in
When the arms are fully open the wheels 116 and 118 are axially offset by 1.35 inches. When the arms are fully closed the wheels 116 and 118 are axially offset by 2.1 inches. With offset wheels, the centralizer 100 can traverse radial upsets in the tubular more easily, and erratic tool movement is minimized.
Generally by having the telescoping arms 122 and 128 attached to their respective pivoting force arms 102 and 104 the respective axial biasing devices 140 and 142 operate to apply force to their associated wheels 116 and 118 independently.
The wheels 116, 118, 117 and 120, at each of the joints between the pivoting force arms 102, 104, and 106 and the telescoping arms 122, 128, and 130 are free to rotate even when the tool is completely closed to its minimum outside diameter. In the embodiment of the constant force referred to in
In an embodiment of the current invention of the constant force centralizer 100 from
The telescoping arms 128 and 130 arms are generally orthogonal to the pivoting force arms 102 and 107. The pivoting force arms 102 and 107 are typically coupled to each other such that the axial biasing device 140 drives both of the pivoting force arms 102 and 107. While the telescoping force arms 128 and 130 may be linked to the same movable sleeve 108 as the pivoting force arms 102 and 107 the telescoping mechanism does not allow force to be applied by movable sleeve 108 to the telescoping force arms 128 and 130. In oval holes, conventional wisdom suggests that one pair of arms, either the pivoting force arms 102 and 107 or the telescoping arms 128 and 130, will naturally align with the “long axis” of the hole. In
Several features of the constant force centralizer are intended to minimize rolling friction. The wheels 150 and 152, as depicted in
As shown in
In the embodiment shown the rotatable force guide 304 is applied to the inner mandrel 302 by placing each half 356 and 358 such that the semicircular portions 364 and 366 surround the inner mandrel 302. Then using bolts such as bolts 362 and 360 to fix each half 356 and 358 in place around inner mandrel 302. It is envisioned that any known means of manufacturing a rotatable force guide could be used for instance in some instances the force guide 304 could be machined out of a solid piece of material and then slid onto the mandrel 302 from one end.
One such extension limiter may use a link 410 attached to the inner mandrel 412 or as is shown in
While the embodiments are described with reference to various implementations and exploitations, it will be understood that these embodiments are illustrative and that the scope of the inventive subject matter is not limited to them. Many variations, modifications, additions and improvements are possible. Variations are likely to be beneficial when employed in tools such as calipers, anchoring devices, eccentering devices, and downhole tractors.
While the embodiments shown are described with the intention of maintaining a substantially constant radial force across the full operating range of the device, it is understood that, if desired, the mechanism can be modified to achieve different radial forces within different size tubulars.
Plural instances may be provided for components, operations or structures described herein as a single instance. In general, structures and functionality presented as separate components in the exemplary configurations may be implemented as a combined structure or component. Similarly, structures and functionality presented as a single component may be implemented as separate components. These and other variations, modifications, additions, and improvements may fall within the scope of the inventive subject matter.
Claims
1. A constant force tool comprising,
- a pivoting force arm,
- an axial biasing device, wherein the axial biasing device exerts an axially directed force upon the pivoting force arm,
- a force guide mounted on a mandrel, wherein the force guide interacts with the pivoting force arm to convert the axially directed force to a radially directed force.
2. The constant force tool of claim 1 further comprising a telescoping arm wherein a first end of the telescoping arm is pivotally attached to the pivoting force arm.
3. The constant force tool of claim 2 further comprising at least one wheel mounted at the pivotal attachment between the pivoting force arm and the telescoping arm.
4. The constant force tool of claim 1 wherein, the axial biasing device is a spring.
5. The constant force tool of claim 1 wherein, the radially directed force is substantially constant.
6. The constant force tool of claim 1 wherein, the radially directed force is constant within about 10% of the maximum radially directed force.
7. A constant force tool comprising,
- a pivoting force arm,
- an axial biasing device, wherein the axial biasing device exerts an axially directed force upon the pivoting force arm,
- a force guide rotatably mounted on a mandrel, wherein the force guide interacts with the pivoting force arm to convert the axially directed force to radially a directed force.
8. The constant force tool of claim 7 further comprising a telescoping arm wherein a first end of the telescoping arm is pivotally attached to the pivoting force arm.
9. The constant force tool of claim 8 further comprising a wheel mounted at the pivotal attachment between the pivoting force arm and the telescoping arm.
10. The constant force tool of claim 7 wherein, the axial biasing device is a spring.
11. The constant force tool of claim 7 wherein, the radially directed force is substantially constant.
12. The constant force tool of claim 7 wherein, the radially directed force is constant within about 10% of the maximum radially directed force.
13. A constant force tool comprising,
- a pivoting force arm,
- an axial biasing device, wherein the axial biasing device exerts an axially directed force upon the pivoting force arm, further wherein the axially directed force is converted to a radially a directed force, and
- an extension limiter.
14. The constant force tool of claim 13 wherein, the extension limiter prevents the pivoting force arms from extending past a predetermined maximum.
15. The constant force tool of claim 13 further comprising a telescoping arm wherein a first end of the telescoping arm is pivotally attached to the pivoting force arm.
16. The constant force tool of claim 15 further comprising at least one wheel mounted at the pivotal attachment between the pivoting force arm and the telescoping arm.
17. The constant force tool of claim 13 wherein, the axial biasing device is a spring.
18. The constant force tool of claim 13 wherein, the radially directed force is substantially constant.
19. The constant force tool of claim 13 wherein, the radially directed force is constant within about 10% of the maximum radially directed force.
20. A constant force tool comprising,
- a pivoting force arm,
- an axial biasing device, wherein the axial biasing device exerts an axially directed force upon the pivoting force arm, further wherein the axially directed force is converted to a radially a directed force, and
- a pivoting force arm lock.
21. The pivoting force tool of claim 20 wherein, the pivoting force arm lock prevents the pivoting force arms from extending prior to a predetermined event.
22. The pivoting force arm tool of claim 21 wherein, the predetermined event is exceeding a predetermined pressure differential.
23. The constant force tool of claim 21 further comprising a telescoping arm wherein a first end of the telescoping arm is pivotally attached to the pivoting force arm.
24. The constant force tool of claim 23 further comprising a wheel mounted at the pivotal attachment between the pivoting force arm and the telescoping arm.
25. The constant force tool of claim 21 wherein, the axial biasing device is a spring.
26. The constant force tool of claim 21 wherein, the radially directed force is substantially constant.
27. The constant force tool of claim 1 wherein, the radially directed force is constant within about 10% of the maximum radially directed force.
28. A constant force tool comprising,
- a first pivoting force arm,
- a second pivoting force arm, wherein a first end of the first pivoting force arm and a first end of the second pivoting force arm extend toward each other from a first end of a mandrel and from an opposing second end of the mandrel, further wherein the first pivoting force arm is circumferentially offset from the second pivoting force arm,
- a first axial biasing device that exerts a first axially directed force upon the first pivoting force arm,
- a second axial biasing device that exerts a second axially directed force upon the second pivoting force arm,
- a first force guide mounted on the mandrel, wherein the first force guide interacts with the first pivoting force arm to convert the first axially directed force to a substantially constant first radially directed force, and
- a second force guide mounted on the mandrel, wherein the second force guide interacts with the second pivoting force arm to convert the second axially directed force to a substantially constant second radially directed force.
29. The constant force tool of claim 28 further comprising a telescoping arm wherein a first end of the telescoping arm is pivotally attached to the first pivoting force arm.
30. The constant force tool of claim 29 further comprising a wheel mounted at the pivotal attachment between the first pivoting force arm and the telescoping arm.
31. The constant force tool of claim 28 wherein, the axial biasing device is a spring.
32. The constant force tool of claim 28 wherein, the substantially constant first radially directed force is constant within about 10% of the maximum first radially directed force.
33. The constant force tool of claim 28 wherein, the substantially constant second radially directed force is constant within about 10% of the maximum second radially directed force.
Type: Application
Filed: Jul 17, 2015
Publication Date: Oct 13, 2016
Applicant: Probe Technology Services, Inc. (Fort Worth, TX)
Inventor: Nathan Church (Mansfield, TX)
Application Number: 14/803,023