BICYCLE REAR SPROCKET ASSEMBLY
A bicycle rear sprocket assembly comprises a plurality of sprocket members and a supporting member. The plurality of sprocket members have a rotational center axis. The plurality of sprocket members are arranged in an axial direction parallel to the rotational center axis. The plurality of sprocket members each include a sprocket body and a plurality of sprocket teeth. The plurality of sprocket teeth extend radially outwardly from the sprocket body with respect to the rotational center axis. The supporting member is a separate member from the plurality of sprocket members. The supporting member includes a supporting portion and a hub engagement portion. The supporting portion is configured to support the plurality of sprocket members. The sprocket body of each of the plurality of sprocket members is attached to the supporting portion of the supporting member without using a separate metallic fastening member.
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1. Field of the Invention
The present invention relates to a bicycle rear sprocket assembly.
2. Discussion of the Background
Bicycling is becoming an increasingly more popular form of recreation as well as a means of transportation. Moreover, bicycling has become a very popular competitive sport for both amateurs and professionals. Whether the bicycle is used for recreation, transportation or competition, the bicycle industry is constantly improving the various components of the bicycle. One bicycle component that has been extensively redesigned is a bicycle rear sprocket assembly.
SUMMARY OF THE INVENTIONIn accordance with a first aspect of the present invention, a bicycle rear sprocket assembly comprises a plurality of sprocket members and a supporting member. The plurality of sprocket members have a rotational center axis. The plurality of sprocket members are arranged in an axial direction parallel to the rotational center axis. The plurality of sprocket members each include a sprocket body and a plurality of sprocket teeth. The plurality of sprocket teeth extend radially outwardly from the sprocket body with respect to the rotational center axis. The supporting member is a separate member from the plurality of sprocket members. The supporting member includes a supporting portion and a hub engagement portion. The supporting portion is configured to support the plurality of sprocket members. The sprocket body of each of the plurality of sprocket members is attached to the supporting portion of the supporting member without using a separate metallic fastening member. The hub engagement portion is configured to engage with a bicycle hub assembly.
With the bicycle rear sprocket assembly in accordance with the first aspect, the sprocket body of each of the plurality of sprocket members is attached to the supporting portion of the supporting member without using a separate metallic fastening member. Accordingly, it is possible to save weight of the bicycle rear sprocket assembly with maintaining the necessary strength of the bicycle rear sprocket assembly.
In accordance with a second aspect of the present invention, the bicycle rear sprocket assembly according to the first aspect is configured so that the supporting member further includes an intermediate portion extending between the supporting portion and the hub engagement portion in a radial direction with respect to the rotational center axis.
With the bicycle rear sprocket assembly in accordance with the second aspect, the intermediate portion can maintain or improve the strength of the supporting member.
In accordance with a third aspect of the present invention, the bicycle rear sprocket assembly according to the first or second aspect is configured so that the sprocket body of each of the plurality of sprocket members is attached to the supporting portion via at least one of adhesive and diffusion bonding.
With the bicycle rear sprocket assembly in accordance with the third aspect, it is possible to maintain the necessary strength of the bicycle rear sprocket assembly without using the separate metallic fastening member.
In accordance with a fourth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to third aspects is configured so that the supporting portion includes a plurality of spacers. The plurality of spacers are respectively provided between adjacent two of the plurality of sprocket members in the axial direction.
With the bicycle rear sprocket assembly in accordance with the fourth aspect, the plurality of spacers allow the plurality of sprocket members to be easily positioned in the axial direction.
In accordance with a fifth aspect of the present invention, the bicycle rear sprocket assembly according to the fourth aspect is configured so that the plurality of spacers are respectively attached to the adjacent two of the sprocket bodies of the plurality of sprocket members.
With the bicycle rear sprocket assembly in accordance with the fifth aspect, the plurality of spacers allow the plurality of sprocket members to be easily positioned in the axial direction.
In accordance with a sixth aspect of the present invention, the bicycle rear sprocket assembly according to the fifth aspect is configured so that the plurality of spacers are respectively attached to the adjacent two of the sprocket bodies of the plurality of sprocket members via at least one of adhesive and diffusion bonding.
With the bicycle rear sprocket assembly in accordance with the sixth aspect, it is possible to maintain the necessary strength of the bicycle rear sprocket assembly without using the separate metallic fastening member.
In accordance with a seventh aspect of the present invention, the bicycle rear sprocket assembly according to the fourth or fifth aspect is configured so that the supporting portion includes radially-supporting surfaces facing radially outwardly with respect to the rotational center axis. The sprocket bodies of the plurality of sprocket members are respectively mounted on the radially-supporting surfaces.
With the bicycle rear sprocket assembly in accordance with the seventh aspect, the radially-supporting surfaces can make it easier to radially position the plurality of sprocket members relative to the supporting portion.
In accordance with an eighth aspect of the present invention, the bicycle rear sprocket assembly according to the seventh aspect is configured so that the sprocket bodies of the plurality of sprocket members are respectively attached to the radially-supporting surfaces.
With the bicycle rear sprocket assembly in accordance with the eighth aspect, it is possible to maintain the necessary strength of the bicycle rear sprocket assembly without using the separate metallic fastening member.
In accordance with a ninth aspect of the present invention, the bicycle rear sprocket assembly according to the eighth aspect is configured so that the supporting portion includes a plurality of spacers. The plurality of spacers are respectively provided between adjacent two of the plurality of sprocket members.
With the bicycle rear sprocket assembly in accordance with the ninth aspect, the plurality of spacers allow the plurality of sprocket members to be easily positioned in the axial direction.
In accordance with a tenth aspect of the present invention, the bicycle rear sprocket assembly according to the ninth aspect is configured so that the plurality of spacers are respectively attached to the adjacent two of the sprocket bodies of the plurality of sprocket members. The plurality of spacers are respectively attached to the radially-supporting surfaces.
With the bicycle rear sprocket assembly in accordance with the tenth aspect, it is possible to maintain the necessary strength of the bicycle rear sprocket assembly without using the separate metallic fastening member.
In accordance with an eleventh aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to tenth aspects is configured so that the supporting portion includes radially-supporting surfaces and first restricting parts. The radially-supporting surfaces face radially outwardly with respect to the rotational center axis. The first restricting parts are provided on the radially-supporting surfaces. The sprocket bodies of the plurality of sprocket members are respectively mounted on the radially-supporting surfaces. Each of the sprocket bodies of the plurality of sprocket members includes a second restricting part. The first restricting parts of the supporting portion are configured to respectively engage with the second restricting parts of the sprocket bodies to restrict the sprocket bodies from rotating relative to the supporting portion about the rotational center axis.
With the bicycle rear sprocket assembly in accordance with the eleventh aspect, the first restricting parts and the second restricting parts can improve the strength of the engagement between the supporting portion and the sprocket members in the circumferential direction.
In accordance with a twelfth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to eleventh aspects is configured so that the supporting portion includes a plurality of spacer. The plurality of spacers are respectively provided between adjacent two of the sprocket bodies of the plurality of sprocket members. At least one of the plurality of spacers includes a third restricting part. At least one of the sprocket bodies of the plurality of sprocket members includes a fourth restricting part. The third restricting part of the at least one of the plurality of spacers is configured to respectively engage with the fourth restricting part of the at least one of the sprocket bodies to restrict the at least one of the sprocket bodies from rotating relative to the plurality of spacers about the rotational center axis.
With the bicycle rear sprocket assembly in accordance with the twelfth aspect, the third restricting parts and the fourth restricting parts can improve the strength of the engagement between the spacers and the sprocket members in the circumferential direction.
In accordance with a thirteenth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to twelfth aspects is configured so that the supporting portion includes radially-supporting surfaces, fifth restricting parts, and a plurality of spacers. The radially-supporting surfaces face radially outwardly with respect to the rotational center axis. The fifth restricting parts are provided on the radially-supporting surfaces. The plurality of spacers are mounted on the radially-supporting surfaces. The plurality of spacers are respectively provided between adjacent two of the sprocket bodies of the plurality of sprocket members. Each of the plurality of spacers includes a sixth restricting part. The fifth restricting parts are configured to respectively engage with the sixth restricting parts of the plurality of spacers to restrict the plurality of spacers from rotating relative to the radially-supporting surfaces about the rotational center axis.
With the bicycle rear sprocket assembly in accordance with the thirteenth aspect, the fifth restricting parts and the sixth restricting parts can improve the strength of the engagement between the supporting portion and the spacers in the circumferential direction.
In accordance with a fourteenth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to thirteenth aspects is configured so that the supporting portion includes a plurality of supporting parts spaced apart from each other at circumferential intervals in a circumferential direction with respect to the rotational center axis. The plurality of supporting parts respectively have maximum circumferential lengths defined in the circumferential direction. Each of the maximum circumferential lengths of the plurality of supporting parts is shorter than or equal to the circumferential intervals.
With the bicycle rear sprocket assembly in accordance with the fourteenth aspect, it is possible to save the weight of the bicycle rear sprocket assembly with maintaining the necessary strength of the bicycle rear sprocket assembly.
In accordance with a fifteenth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to thirteenth aspects is configured so that the supporting portion includes a plurality of supporting parts spaced apart from each other at circumferential intervals in a circumferential direction with respect to the rotational center axis. The plurality of supporting parts have maximum circumferential lengths defined in the circumferential direction. Each of the maximum circumferential lengths of the plurality of supporting parts is longer than the circumferential intervals.
With the bicycle rear sprocket assembly in accordance with the fifteenth aspect, it is possible to maintaining the necessary strength of the bicycle rear sprocket assembly while saving the weight of the bicycle rear sprocket assembly.
In accordance with a sixteenth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to fifteenth aspects is configured so that the intermediate portion includes reinforcing parts extending between the supporting portion and the hub engagement portion in the radial direction with respect to the rotational center axis. The reinforcing parts are spaced apart from each other in a circumferential direction with respect to the rotational center axis.
With the bicycle rear sprocket assembly in accordance with the sixteenth aspect, the reinforcing parts can improve the strength of the supporting member.
In accordance with a seventeenth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to sixteenth aspects is configured so that the plurality of sprocket members are made of a first material including at least one of an iron alloy, a titanium alloy and an aluminum alloy.
With the bicycle rear sprocket assembly in accordance with the seventeenth aspect, it is possible to save weight of the plurality of sprocket members by using at least one of the iron alloy, the titanium alloy and the aluminum alloy.
In accordance with an eighteenth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to seventeenth aspects is configured so that the supporting member is made of a second material including one of an aluminum alloy and a non-metallic material.
With the bicycle rear sprocket assembly in accordance with the first aspect, it is possible to save the weight of the supporting member by using a light material such as one of the aluminum alloy and the non-metallic material.
In accordance with a nineteenth aspect of the present invention, the bicycle rear sprocket assembly according to the eighteenth aspect is configured so that the non-metallic material includes a fiber-reinforced plastic.
With the bicycle rear sprocket assembly in accordance with the nineteenth aspect, it is to save the weight of the supporting member with maintaining the necessary strength of the bicycle rear sprocket assembly.
In accordance with a twentieth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the first to nineteenth aspects is configured so that the plurality of sprocket members are made of a first material. The supporting member is made of a second material different from the first material.
With the bicycle rear sprocket assembly in accordance with the twentieth aspect, since the supporting member is made of the second material different from the first material of the plurality of sprocket members, it is possible to expand the design possibility of the bicycle rear sprocket assembly.
In accordance with a twenty-first aspect of the present invention, the bicycle rear sprocket assembly according to the twentieth aspect is configured so that the first material has a first relative density. The second material has a second relative density smaller than the first relative density.
With the bicycle rear sprocket assembly in accordance with the twenty-first aspect, since the second material has the second relative density smaller than the first relative density, it is possible to save the weight of the supporting member.
In accordance with a twenty-second aspect of the present invention, a bicycle rear sprocket assembly comprises a plurality of sprocket members and a supporting member. The plurality of sprocket members have a rotational center axis. The plurality of sprocket members are arranged in an axial direction parallel to the rotational center axis. The plurality of sprocket members each include a sprocket body and a plurality of sprocket teeth. The plurality of sprocket teeth extend radially outwardly from the sprocket body with respect to the rotational center axis. The supporting member has a small diameter end and a large diameter end opposite to the small diameter end in the axial direction. The supporting member includes a hub supported portion and a supporting portion. The hub supported portion is configured to be supported on a bicycle hub assembly. The hub supported portion includes a bearing supported section and a torque transmission section. The bearing supported section is closer to the small diameter end than the large diameter end in the axial direction and is configured to be supported by a bearing unit. The torque transmission section is closer to the large diameter end than the small diameter end in the axial direction. The torque transmission section is configured to transmit a torque from the plurality of sprocket members to the bicycle hub assembly. The supporting portion is provided radially outward of the hub supported portion with respect to the rotational center axis and is configured to support the plurality of sprocket members.
With the bicycle rear sprocket assembly in accordance with the twenty-second aspect, the hub supported portion includes the bearing supported section and the torque transmission section. The bearing supported section is closer to the small diameter end than the large diameter end in the axial direction. The torque transmission section is closer to the large diameter end than the small diameter end in the axial direction. Accordingly, it is possible to simplify the structure of the supporting member of the bicycle rear sprocket assembly.
In accordance with a twenty-third aspect of the present invention, the bicycle rear sprocket assembly according to the twenty-second aspect is configured so that the hub supported portion includes an additional bearing supported section configured to be supported by an additional bearing unit.
With the bicycle rear sprocket assembly in accordance with the twenty-third aspect, the additional bearing supported section makes the hub supported portion more stable relative to the rotational center axis.
In accordance with a twenty-fourth aspect of the present invention, the bicycle rear sprocket assembly according to the twenty-third aspect is configured so that the additional bearing supported section is positioned between the small diameter end and the large diameter end.
With the bicycle rear sprocket assembly in accordance with the twenty-fourth aspect, it is possible to make a middle section of the hub supported portion more stable relative to the rotational center axis.
In accordance with a twenty-fifth aspect of the present invention, the bicycle rear sprocket assembly according to the twenty-third or twenty-fourth aspect is configured so that the additional bearing supported section is closer to the large diameter end than the small diameter end in the axial direction.
With the bicycle rear sprocket assembly in accordance with the twenty-fifth aspect, the additional bearing supported part can make the larger diameter end more stable relative to the rotational center axis.
In accordance with a twenty-sixth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the twenty-second to twenty-fifth aspects is configured so that the supporting member further includes an intermediate portion extending between the supporting portion and the hub supported portion in a radial direction with respect to the rotational center axis. The intermediate portion includes an opening.
With the bicycle rear sprocket assembly in accordance with the twenty-sixth aspect, the opening can reduce the weight of the supporting portions.
In accordance with a twenty-seventh aspect of the present invention, the bicycle rear sprocket assembly according to the twenty-sixth aspect is configured so that the intermediate portion includes reinforcing parts extending between the supporting portion and the hub engagement portion in the radial direction with respect to the rotational center axis. The reinforcing parts are spaced apart from each other in a circumferential direction with respect to the rotational center axis. At least one of the reinforcing parts includes the opening.
With the bicycle rear sprocket assembly in accordance with the twenty-seventh aspect, the reinforcing parts can improve the strength of the supporting member while the opening can reduce the weight of the supporting portions.
In accordance with a twenty-eighth aspect of the present invention, the bicycle rear sprocket assembly according to any one of the twenty-second to twenty-seventh aspects is configured so that the intermediate portion extends between the small diameter end and the large diameter end in the axial direction.
With the bicycle rear sprocket assembly in accordance with the twenty-eighth aspect, it is possible to improve the strength of the supporting member between the smaller diameter end and the larger diameter end.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
First EmbodimentReferring initially to
The bicycle rear sprocket assembly 10 is configured to engage with a bicycle chain C. The bicycle rear sprocket assembly 10 is configured to be rotated about the rotational center axis A1 in a driving rotational direction D21 during pedaling. The driving rotational direction D21 is defined along a circumferential direction D2 of the bicycle rear sprocket assembly 10.
In the present application, the following directional terms “front”, “rear”, “forward”, “rearward”, “left”, “right”, “transverse”, “upward” and “downward” as well as any other similar directional terms refer to those directions which are determined on the basis of a user (e.g., a rider) who sits on a saddle (not shown) of a bicycle with facing a handlebar (not shown). Accordingly, these terms, as utilized to describe the bicycle rear sprocket assembly 10, should be interpreted relative to the bicycle equipped with the bicycle rear sprocket assembly 10 as used in an upright riding position on a horizontal surface.
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The plurality of sprocket teeth T1 extend radially outwardly from the sprocket body B1 with respect to the rotational center axis A1. The plurality of sprocket teeth T2 extend radially outwardly from the sprocket body B2 with respect to the rotational center axis A1. The plurality of sprocket teeth T3 extend radially outwardly from the sprocket body B3 with respect to the rotational center axis A1. The plurality of sprocket teeth T4 extend radially outwardly from the sprocket body B4 with respect to the rotational center axis A1. The plurality of sprocket teeth T5 extend radially outwardly from the sprocket body B5 with respect to the rotational center axis A1.
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The plurality of sprocket members SP1 to SP5 are made of a first material. The supporting member 12 is made of a second material different from the first material. Since the supporting member 12 is made of the second material different from the first material of the plurality of sprocket members SP1 to SP5, it is possible to expand the design possibility of the bicycle rear sprocket assembly 10.
The plurality of sprocket members SP1 to SP5 are made of the first material including at least one of an iron alloy, a titanium alloy and an aluminum alloy. In the illustrated embodiment, the plurality of sprocket members SP1 to SP5 are made of an iron alloy. However, the plurality of sprocket members SP1 to SP5 are made of the material selected from a group consisting of an iron alloy, a titanium alloy and an aluminum alloy if needed and/or desired. It is possible to save weight of the plurality of sprocket members SP1 to SP5 by using at least one of the iron alloy, the titanium alloy and the aluminum alloy.
The supporting member 12 is made of the second material including one of an aluminum alloy and a non-metallic material. While the plurality of sprocket members SP1 to SP5 is made of the aluminum alloy in the illustrated embodiment, the plurality of sprocket members SP1 to SP5 is made of the non-metallic material if needed and/or desired. In a state where the plurality of sprocket members SP1 to SP5 is made of the non-metallic material, the non-metallic material includes a fiber-reinforced plastic. Since the supporting member 12 is made of a light material such as the aluminum alloy and the non-metallic material, it is possible to save the weight of the supporting member 12.
The first material has a first relative density. The second material has a second relative density smaller than the first relative density. For example, the first relative density and the second relative density are defined based on a density of water. Since the second material has the second relative density smaller than the first relative density, it is possible to save the weight of the supporting member 12. This can reduce the weight of the bicycle rear sprocket assembly 10.
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The plurality of spacers 36, 38, 40, and 42 are respectively attached to the adjacent two of the sprocket bodies B1 to B5 of the plurality of sprocket members SP1 to SP5 via at least one of adhesive and diffusion bonding. In the illustrated embodiment, the plurality of spacers 36, 38, 40, and 42 are respectively attached to the adjacent two of the sprocket bodies B1 to B5 of the plurality of sprocket members SP1 to SP5 via adhesive. Specifically, the spacers 36 are attached to the sprocket bodies B1 and B2 via adhesive. The spacers 38 are attached to the sprocket bodies B2 and B3 via adhesive. The spacers 40 are attached to the sprocket bodies B3 and B4 via adhesive. The spacers 42 are attached to the sprocket bodies B4 and B5 via adhesive. However, the plurality of spacers 36, 38, 40, and 42 can be respectively attached to the adjacent two of the sprocket bodies B1 to B5 of the plurality of sprocket members SP1 to SP5 via diffusion bonding. Since the plurality of spacers 36, 38, 40, and 42 are respectively attached to the adjacent two of the sprocket bodies B1 to B5 of the plurality of sprocket members SP1 to SP5 via at least one of adhesive and diffusion bonding, it is possible to maintain the necessary strength of the bicycle rear sprocket assembly 10 without the separate metallic fastening member.
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The first restricting parts 44, 46, 48, 50 and 52 and the second restricting parts 53, 54, 56, 58 and 60 can improve the strength of the engagement between the supporting portion 14 and the sprocket members SP1 to SP5 in the circumferential direction D2. While the first restricting parts have a concave shape and the second restricting parts have a convex shape in the illustrated embodiment, the first restricting parts may have a convex shape and the second restricting parts may have a concave shape. Further, the first restricting parts and the second restricting parts may have a different shape from the illustrated embodiment as long as the first restricting parts are configured to respectively engage with the second restricting parts to restrict the sprocket bodies B1 to B5 from rotating relative to the supporting portion 14 about the rotational center axis A1.
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The fifth restricting parts 70, 72, 74, and 76 are configured to respectively engage with the sixth restricting parts 36b, 38b, 40b, and 42b of the plurality of spacers 36, 38, 40, and 42 to restrict the plurality of spacers 36, 38, 40, and 42 from rotating relative to the radially-supporting surfaces 28, 30, 32, and 34 about the rotational center axis A1. Accordingly, it is possible to improve the strength of the engagement between the supporting portion 14 and the spacers 36, 38, 40, and 42 in the circumferential direction D2.
In the illustrated embodiment, the fifth restricting part 70 is configured to respectively engage with the sixth restricting part 36b to restrict the spacer 36 from rotating relative to the radially-supporting surface 28 about the rotational center axis A1. The fifth restricting part 72 is configured to respectively engage with the sixth restricting part 38b to restrict the spacer 38 from rotating relative to the radially-supporting surface 30 about the rotational center axis A1. The fifth restricting part 74 is configured to respectively engage with the sixth restricting part 40b to restrict the spacer 40 from rotating relative to the radially-supporting surface 32 about the rotational center axis A1. The fifth restricting part 76 is configured to respectively engage with the sixth restricting part 42b to restrict the spacer 42 from rotating relative to the radially-supporting surface 34 about the rotational center axis A1. The fifth restricting parts and the sixth restricting parts may have a different shape from the illustrated embodiment as long as the fifth restricting parts are configured to respectively engage with the sixth restricting parts to restrict the spacers 36, 38, 40, and 42 from rotating relative to the radially-supporting surfaces 28, 30, 32, and 34 about the rotational center axis A1.
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With the bicycle rear sprocket assembly 10, the sprocket body of each of the plurality of sprocket members SP1 to SP5 is attached to the supporting portion 14 of the supporting member 12 without using a separate metallic fastening member. Accordingly, it is possible to save weight of the bicycle rear sprocket assembly 10 with maintaining the necessary strength of the bicycle rear sprocket assembly 10.
Second EmbodimentA bicycle rear sprocket assembly 210 in accordance with a second embodiment will be described below referring to
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With the bicycle rear sprocket assembly 210, it is possible to obtain substantially the same advantageous effect as that of the bicycle rear sprocket assembly 10 in accordance with the first embodiment.
Third EmbodimentA bicycle rear sprocket assembly 310 in accordance with a third embodiment will be described below referring to
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With the bicycle rear sprocket assembly 310, it is possible to obtain substantially the same advantageous effect as that of the bicycle rear sprocket assembly 10 in accordance with the first embodiment.
Fourth EmbodimentA bicycle rear sprocket assembly 410 in accordance with a third embodiment will be described below referring to
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With the bicycle rear sprocket assembly 410, it is possible to obtain substantially the same advantageous effect as that of the bicycle rear sprocket assembly 10 in accordance with the first embodiment.
Fifth EmbodimentA bicycle rear sprocket assembly 510 in accordance with a fifth embodiment will be described below referring to
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The plate part B321 of the sprocket body B32 is attached to the supporting plates 586 and 588 via at least one of adhesive and diffusion bonding. The plate part B331 of the sprocket body B33 is attached to the supporting plates 588 and 590 via at least one of adhesive and diffusion bonding. The plate part B341 of the sprocket body B34 is attached to the supporting plates 590 and 592 via at least one of adhesive and diffusion bonding. The plate part B351 of the sprocket body B35 is attached to the supporting plate 592 and the second axial end part 484 via at least one of adhesive and diffusion bonding. The plate part B311 of the sprocket body B31 is attached to the first axial end part 578 and the supporting plate 586 via at least one of adhesive and diffusion bonding.
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With the bicycle rear sprocket assembly 510, it is possible to obtain substantially the same advantageous effect as that of the bicycle rear sprocket assembly 10 in accordance with the first embodiment.
Sixth EmbodimentA bicycle rear sprocket assembly 610 in accordance with a fifth embodiment will be described below referring to
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The hub supported portion 616 is configured to be supported on a bicycle hub assembly HB1. Unlike the hub engagement portion 16 in the first embodiment, the hub supported portion 616 is not splined to the bicycle hub assembly HB1. Specifically, the hub supported portion 616 includes a bearing supported section 617 and a torque transmission section 619. The bearing supported section 617 is closer to the small diameter end 612a than the large diameter end 612b in the axial direction D1. The bearing supported section 617 is configured to be supported by a bearing unit BU1. In the illustrated embodiment, the bicycle hub assembly HB1 includes the bearing unit BU1. The bearing unit BU1 includes rolling elements BU11, an outer race BU12 and an inner race BU13. Instead of the outer race BU12, the bearing supported section 617 may serve as an outer race of the bearing unit BU1. In such a case, the bearing supported section 617 includes a sliding surface 617a slidable with the rolling elements BU11 as seen in
The torque transmission section 619 is closer to the large diameter end 612b than the small diameter end 612a in the axial direction D1. The torque transmission section 619 is configured to transmit a torque from the plurality of sprocket members SP1 to SP5 to the bicycle hub assembly HB1.
In the illustrated embodiment, the bicycle hub assembly HB1 includes a hub axle HB11, a hub shell HB12, and a ratchet structure HB13. The bearing unit BU1 is provided between the hub axle HB11 and the hub supported portion 616. The outer race BU12 of the bearing unit BU1 is attached to the bearing support section 617. The inner race BU13 of the bearing unit BU1 is attached to the hub axle HB11. The hub shell HB12 is rotatably mounted on the hub axle HB11 via a hub bearing unit BU3 to rotate about the rotational center axis A1. The ratchet structure HB13 is configured to prevent the supporting member 612 from rotating relative to the hub shell HB12 in the driving rotational direction D21 so that a pedaling force is transmitted from the supporting member 612 to the hub shell HB12 during pedaling. The ratchet structure HB13 is configured to allow the hub shell HB12 to rotate relative to the supporting member 612 in the driving rotational direction D21 so that a rotational force is not transmitted from the hub shell 14 to the supporting member 612 during coasting (also called freewheeling). Since the bicycle hub assembly HB1 includes structures known in the bicycle field, they will not be described and/or illustrated in detail here for the sake of brevity.
The hub supported portion 616 includes an additional bearing supported section 621 configured to be supported by an additional bearing unit BU2. The additional bearing supported section 621 makes the hub supported portion 616 more stable relative to the rotational center axis A1. In the illustrated embodiment, the bicycle hub assembly HB1 includes the additional bearing unit BU2. The additional bearing unit BU2 includes rolling elements BU21, an inner race BU22, and an outer race BU23. The outer race BU23 is attached to the additional bearing supported section 621. The additional bearing unit BU2 is provided between the hub axle HB11 and the additional bearing supported section 621. The inner race BU22 is attached to the hub axle HB11.
The additional bearing supported section 621 is positioned between the small diameter end 612a and the large diameter end 612b. Accordingly, it is possible to make a middle section of the hub supported portion 616 more stable relative to the rotational center axis A1. In the illustrated embodiment, the additional bearing supported section 621 is closer to the large diameter end 612b than the small diameter end 612a in the axial direction D1. The additional bearing supported section 621 makes the large diameter end 612b more stable relative to the rotational center axis A1. In the illustrated embodiment, the additional bearing supported section 621 is provided radially inward of the torque transmission section 619.
The supporting member 612 further includes an intermediate portion 618 extending between the supporting portion 14 and the hub supported portion 616 in the radial direction with respect to the rotational center axis A1. The intermediate portion 618 extends between the small diameter end 612a and the large diameter end 612b in the axial direction D1. Accordingly, it is possible to improve the strength of the supporting member 612 between the small diameter end 612a and the large diameter end 612b.
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With the bicycle rear sprocket assembly 610, it is possible to obtain substantially the same advantageous effect as that of the bicycle rear sprocket assembly 10 in accordance with the first embodiment.
Furthermore, with the bicycle rear sprocket assembly 610, the hub supported portion 616 includes the bearing supported section 617 and the torque transmission section 619. The bearing supported section 617 is closer to the small diameter end 612a than the large diameter end 612b in the axial direction D1. The torque transmission section 619 is closer to the large diameter end 612b than the small diameter end 612a in the axial direction D1. Accordingly, it is possible to simplify the structure of the supporting member 612 of the bicycle rear sprocket assembly 610 and to save the weight of the bicycle rear sprocket assembly 10.
It will be apparent to those skilled in the bicycle field from the present disclosure that the constructions of the above embodiments can be at least partially combined with each other. For example, the construction of the sixth embodiment can be applied to each of the constructions of the second to fifth embodiments if needed and/or desired.
The term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. This concept also applies to words of similar meaning, for example, the terms “have”, “include” and their derivatives.
The terms “member”, “section”, “portion”, “part”, “element”, “body” and “structure” when used in the singular can have the dual meaning of a single part or a plurality of parts.
The ordinal numbers such as “first” and “second” recited in the present application are merely identifiers, but do not have any other meanings, for example, a particular order and the like. Moreover, for example, the term “first element” itself does not imply an existence of “second element”, and the term “second element” itself does not imply an existence of “first element.”
The term “pair of”, as used herein, can encompass the configuration in which the pair of elements have different shapes or structures from each other in addition to the configuration in which the pair of elements have the same shapes or structures as each other.
Finally, terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Claims
1. A bicycle rear sprocket assembly comprising:
- a plurality of sprocket members having a rotational center axis, the plurality of sprocket members being arranged in an axial direction parallel to the rotational center axis, the plurality of sprocket members each including a sprocket body, and a plurality of sprocket teeth extending radially outwardly from the sprocket body with respect to the rotational center axis; and
- a supporting member being a separate member from the plurality of sprocket members, the supporting member including a supporting portion configured to support the plurality of sprocket members, the sprocket body of each of the plurality of sprocket members being attached to the supporting portion of the supporting member without using a separate metallic fastening member, the sprocket body of each of the plurality of sprocket members being attached to the supporting portion via at least one of adhesive and diffusion bonding, and a hub engagement portion configured to engage with a bicycle hub assembly.
2. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting member further includes an intermediate portion extending between the supporting portion and the hub engagement portion in a radial direction with respect to the rotational center axis.
3. (canceled)
4. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting portion includes a plurality of spacers, and
- the plurality of spacers are respectively provided between adjacent two of the plurality of sprocket members in the axial direction.
5. The bicycle rear sprocket assembly according to claim 4, wherein
- the plurality of spacers are respectively attached to the adjacent two of the sprocket bodies of the plurality of sprocket members.
6. The bicycle rear sprocket assembly according to claim 5, wherein
- the plurality of spacers are respectively attached to the adjacent two of the sprocket bodies of the plurality of sprocket members via at least one of adhesive and diffusion bonding.
7. The bicycle rear sprocket assembly according to claim 4, wherein
- the supporting portion includes radially-supporting surfaces facing radially outwardly with respect to the rotational center axis, and
- the sprocket bodies of the plurality of sprocket members are respectively mounted on the radially-supporting surfaces.
8. The bicycle rear sprocket assembly according to claim 7, wherein
- the sprocket bodies of the plurality of sprocket members are respectively attached to the radially-supporting surfaces.
9. The bicycle rear sprocket assembly according to claim 8, wherein
- the supporting portion includes a plurality of spacers, and
- the plurality of spacers are respectively provided between adjacent two of the plurality of sprocket members.
10. The bicycle rear sprocket assembly according to claim 9, wherein
- the plurality of spacers are respectively attached to the adjacent two of the sprocket bodies of the plurality of sprocket members, and
- the plurality of spacers are respectively attached to the radially-supporting surfaces.
11. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting portion includes radially-supporting surfaces facing radially outwardly with respect to the rotational center axis, and first restricting parts provided on the radially-supporting surfaces,
- the sprocket bodies of the plurality of sprocket members are respectively mounted on the radially-supporting surfaces,
- each of the sprocket bodies of the plurality of sprocket members includes a second restricting part, and the first restricting parts of the supporting portion are configured to respectively engage with the second restricting parts of the sprocket bodies to restrict the sprocket bodies from rotating relative to the supporting portion about the rotational center axis.
12. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting portion includes a plurality of spacers,
- the plurality of spacers are respectively provided between adjacent two of the sprocket bodies of the plurality of sprocket members,
- at least one of the plurality of spacers includes a third restricting part,
- at least one of the sprocket bodies of the plurality of sprocket members includes a fourth restricting part, and
- the third restricting part of the at least one of the plurality of spacers is configured to respectively engage with the fourth restricting part of the at least one of the sprocket bodies to restrict the at least one of the sprocket bodies from rotating relative to the plurality of spacers about the rotational center axis.
13. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting portion includes radially-supporting surfaces facing radially outwardly with respect to the rotational center axis, fifth restricting parts provided on the radially-supporting surfaces, and a plurality of spacers mounted on the radially-supporting surfaces,
- the plurality of spacers are respectively provided between adjacent two of the sprocket bodies of the plurality of sprocket members,
- each of the plurality of spacers includes a sixth restricting part, and
- the fifth restricting parts are configured to respectively engage with the sixth restricting parts of the plurality of spacers to restrict the plurality of spacers from rotating relative to the radially-supporting surfaces about the rotational center axis.
14. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting portion includes a plurality of supporting parts spaced apart from each other at circumferential intervals in a circumferential direction with respect to the rotational center axis,
- the plurality of supporting parts respectively have maximum circumferential lengths defined in the circumferential direction, and
- each of the maximum circumferential lengths of the plurality of supporting parts is shorter than or equal to the circumferential intervals.
15. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting portion includes a plurality of supporting parts spaced apart from each other at circumferential intervals in a circumferential direction with respect to the rotational center axis,
- the plurality of supporting parts have maximum circumferential lengths defined in the circumferential direction, and
- each of the maximum circumferential lengths of the plurality of supporting parts is longer than the circumferential intervals.
16. The bicycle rear sprocket assembly according to claim 2, wherein
- the intermediate portion includes reinforcing parts extending between the supporting portion and the hub engagement portion in the radial direction with respect to the rotational center axis, and
- the reinforcing parts are spaced apart from each other in a circumferential direction with respect to the rotational center axis.
17. The bicycle rear sprocket assembly according to claim 1, wherein
- the plurality of sprocket members are made of a first material including at least one of an iron alloy, a titanium alloy and an aluminum alloy.
18. The bicycle rear sprocket assembly according to claim 1, wherein
- the supporting member is made of a second material including one of an aluminum alloy and a non-metallic material.
19. The bicycle rear sprocket assembly according to claim 18, wherein
- the non-metallic material includes a fiber-reinforced plastic.
20. The bicycle rear sprocket assembly according to claim 1, wherein
- the plurality of sprocket members are made of a first material, and
- the supporting member is made of a second material different from the first material.
21. The bicycle rear sprocket assembly according to claim 20, wherein
- the first material has a first relative density, and
- the second material has a second relative density smaller than the first relative density.
22. A bicycle rear sprocket assembly comprising:
- a plurality of sprocket members having a rotational center axis, the plurality of sprocket members being arranged in an axial direction parallel to the rotational center axis, the plurality of sprocket members each including a sprocket body, and a plurality of sprocket teeth extending radially outwardly from the sprocket body with respect to the rotational center axis;
- a supporting member having a small diameter end and a large diameter end opposite to the small diameter end in the axial direction, the supporting member including a hub supported portion configured to be supported on a bicycle hub assembly and including a bearing supported section closer to the small diameter end than the large diameter end in the axial direction and configured to be supported by a bearing unit, and a torque transmission section closer to the large diameter end than the small diameter end in the axial direction, the torque transmission section being configured to transmit a torque from the plurality of sprocket members to the bicycle hub assembly, and a supporting portion provided radially outward of the hub supported portion with respect to the rotational center axis and configured to support the plurality of sprocket members.
23. The bicycle rear sprocket assembly according to claim 22, wherein
- the hub supported portion includes an additional bearing supported section configured to be supported by an additional bearing unit.
24. The bicycle rear sprocket assembly according to claim 23, wherein
- the additional bearing supported section is positioned between the small diameter end and the large diameter end.
25. The bicycle rear sprocket assembly according to claim 23, wherein
- the additional bearing supported section is closer to the large diameter end than the small diameter end in the axial direction.
26. The bicycle rear sprocket assembly according to claim 22, wherein
- the supporting member further includes an intermediate portion extending between the supporting portion and the hub supported portion in a radial direction with respect to the rotational center axis, and
- the intermediate portion includes an opening.
27. The bicycle rear sprocket assembly according to claim 26, wherein
- the intermediate portion includes reinforcing parts extending between the supporting portion and the hub engagement portion in the radial direction with respect to the rotational center axis,
- the reinforcing parts are spaced apart from each other in a circumferential direction with respect to the rotational center axis, and
- at least one of the reinforcing parts includes the opening.
28. The bicycle rear sprocket assembly according to claim 22, wherein
- the supporting member further includes an intermediate portion extending between the supporting portion and the hub supported portion in a radial direction with respect to the rotational center axis; and
- the intermediate portion extends between the small diameter end and the large diameter end in the axial direction.
29. The bicycle rear sprocket assembly according to claim 4, wherein
- the supporting portion includes radially-supporting surfaces facing radially outwardly with respect to the rotational center axis,
- the sprocket bodies of the plurality of sprocket members are respectively mounted on the radially-supporting surfaces, and
- the plurality of spacers are respectively provided on the radially-supporting surfaces and are respectively separate members from the radially-supporting surfaces.
30. The bicycle rear sprocket assembly according to claim 4, wherein
- the plurality of spacers are separate members from the hub engagement portion.
Type: Application
Filed: May 25, 2015
Publication Date: Dec 1, 2016
Applicant: SHIMANO INC. (Sakai City)
Inventors: Etsuyoshi WATARAI (Sakai City), Tooru IWAI (Sakai City), Tetsu NONOSHITA (Sakai City), Toyoshi YOSHIDA (Sakai City)
Application Number: 14/720,949