GLASS PROCESSING APPARATUS AND METHODS
Glass processing apparatus each include a first sheet guide device and a second sheet guide device with a gap configured to receive a glass sheet. In one example, an adjustment member can move the first sheet guide device relative to the second sheet guide device such that the gap is tapered with respect to a glass travel direction. In another example, a glass working member can work an edge of the glass sheet. In further examples, methods of processing a glass sheet each include the steps of providing a gap between a first sheet guide device and a second sheet guide device, passing an edge portion of the glass sheet through the gap, and working an edge of the glass sheet while passing the edge portion of the glass sheet through the gap.
This application claims the benefit of priority under 35 U.S.C. §119 of U.S. Provisional Application Ser. No. 61/945,156 filed on Feb. 27, 2014 the content of which is relied upon and incorporated herein by reference in its entirety.
TECHNICAL FIELDThe disclosure relates generally to a glass processing apparatus and methods and, more particularly, to glass processing apparatus and methods for supporting an edge portion of a glass sheet while working an edge of the glass sheet.
BACKGROUNDGlass manufacturing apparatus are commonly used to form glass ribbon that may be separated into glass sheets that may be used for display and other applications. After separating, it is known to use a working member to work the edge of the glass sheet, for example, by grinding, polishing, cleaning, finishing, or otherwise working the edge.
SUMMARYThe following presents a simplified summary of the disclosure in order to provide a basic understanding of some example aspects described in the detailed description.
In a first aspect of the disclosure, a glass processing apparatus comprises a first sheet guide device and a second sheet guide device. The first sheet guide device is movably coupled relative to the second sheet guide device. A gap configured to receive a glass sheet is defined between the first sheet guide device and the second sheet guide device. An adjustment member is configured to move the first sheet guide device relative to the second sheet guide device, such that the gap is tapered with respect to a glass travel direction.
In one example of the first aspect, at least one of the first sheet guide device and the second sheet guide device comprises rollers.
In another example of the first aspect, at least one of the first sheet guide device and the second sheet guide device comprises an endless belt.
In still another example of the first aspect, the adjustment member is off-center of the first sheet guide device.
The first aspect may be provided alone or in combination with one or any combination of the examples of the first aspect discussed above.
In a second aspect of the disclosure, a glass processing apparatus comprises a first sheet guide device and a second sheet guide device. The first sheet guide device is movably coupled relative to the second sheet guide device. A gap configured to receive a glass sheet is defined between the first sheet guide device and the second sheet guide device, and a glass working member is configured to work an edge of the glass sheet.
In one example of the second aspect, at least one of the first sheet guide device and the second sheet guide device comprises rollers.
In another example of the second aspect, at least one of the first sheet guide device and the second sheet guide device comprises an endless belt.
In still another example of the second aspect, the glass processing apparatus further comprises an adjustment member configured to move the first sheet guide device relative to the second sheet guide device, such that the gap is tapered with respect to a glass travel direction. In one example, the adjustment member is off-center of the first sheet guide device.
In still another example of the second aspect, the first sheet guide device and the second sheet guide device are mounted relative to the glass working member. In one example, the first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working member to allow selected positioning of the gap with respect to the glass working member. In another example, the glass working member comprises a glass working wheel including an outer peripheral working surface circumscribing a rotational axis of the glass working wheel, wherein the outer peripheral working surface includes an axial width extending along an axial direction of the rotational axis. In one particular example, the first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working wheel to allow selected positioning of the gap with respect to a preselected axial location along the axial width of the glass working wheel. In still another example, the glass processing apparatus further comprises a glass working shroud defining a glass working area, wherein the glass working member is at least partially received within the glass working area of the glass working shroud, and wherein the first sheet guide device and the second sheet guide device are mounted relative to the glass working shroud. In one particular example, the first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working member to allow selected positioning of the gap with respect to a slot defined by the glass working shroud. In another particular example, the glass working member comprises a glass working wheel including an outer peripheral working surface circumscribing a rotational axis of the glass working wheel. The outer peripheral working surface includes an axial width extending along an axial direction of the rotational axis of the glass working wheel. The first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working wheel to allow selected positioning of the gap with respect to a preselected axial location along the axial width of the glass working wheel.
The second aspect may be provided alone or in combination with one or any combination of the examples of the second aspect discussed above.
In a third aspect of the disclosure, a method of processing a glass sheet comprises the step (I) of providing a gap between a first sheet guide device and a second sheet guide device and the step (II) of passing an edge portion of the glass sheet through the gap in a glass travel direction, wherein the edge portion within the gap is supported by at least one of the first sheet guide device and the second sheet guide device. The method further includes the step (III) of working an edge of the glass sheet while passing the edge portion of the glass sheet through the gap.
In one example of the third aspect, the gap is tapered with respect to the glass travel direction.
In another example of the third aspect, step (II) further comprises the step of providing a lubricant between the first sheet guide device and the second sheet guide device while passing the edge portion of the glass sheet through the gap in a glass travel direction, wherein the edge portion is supported by the lubricant with at least one of the first sheet guide device and the second sheet guide device.
In still another example of the third aspect, the first sheet guide device and the second sheet guide device are mounted relative to a glass working member.
The third aspect may be provided alone or in combination with one or any combination of the examples of the third aspect discussed above.
These and other aspects are better understood when the following detailed description is read with reference to the accompanying drawings, in which:
Examples will now be described more fully hereinafter with reference to the accompanying drawings in which example embodiments are shown. Whenever possible, the same reference numerals are used throughout the drawings to refer to the same or like parts. However, aspects may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Referring to
The glass sheet can be considered sheets that are separated from a glass ribbon formed with a glass ribbon manufacturing process using techniques such as down-drawn, up-draw, float, fusion, press rolling, or slot draw, or other techniques. For example, a glass ribbon may be periodically separated into sheets and may even be further subdivided into smaller sheets. In such examples, the glass processing apparatus of the present disclosure may be used to work one or more edges of the separated glass sheets. In further examples, the glass sheet may be considered the glass ribbon. For example, the glass sheet may comprise a glass ribbon prior to being divided into individual sheets. In such an example, after forming the glass ribbon, the outer edges of the glass ribbon may be removed, and then the remaining edges of the glass ribbon may be worked with the glass processing apparatus of the disclosure.
In one example, the glass sheet 111 can comprise a sheet of glass that may be incorporated in a liquid crystal display wherein there is a desire to work an edge 115 of the glass sheet 111 to improve the quality and to increase the strength of the edge 115 of the glass sheet 111. As shown in
Although not required, as shown in
A first aspect of the disclosure, as shown in
As shown in
As shown in
As shown in
As shown in
In still another example of the first aspect, shown in
Referring to
In an alternative example, as shown in
The variation in the gap 500, 501 can, for example, be configured to permit the glass processing apparatus 101 to receive glass sheets 111 of differing thicknesses and/or sizes. In another example, the variation of the gap 500, 501 can be configured to allow for added dampening of vibratory motion of a glass sheet 111 when, for instance, the glass sheet 111 is being guided or supported by the sheet guide surface 310 of the sheet guide member 303. For example, when a glass sheet 111 is received between the first sheet guide device 201 and the second sheet guide device 301 it may be subjected to motion or movement. In one example, the glass sheet 111 may be subjected to motion, such as translational motion while passing through the gap 500, 501, vibratory motion while an edge 115 of the glass sheet 111 is worked and an edge portion 120 of the glass sheet 111 is passed through the gap, or any other translation, rotation, or other motion imparted on the glass sheet 111 by any event which would cause the glass sheet 111 to move. Still further, the variation in the gap 500, 501 can be configured to permit the glass processing apparatus 101 to receive a glass sheet 111 of varying flatness and to support and/or guide the glass sheet of varying flatness. For example, the first sheet guide device 201 and the second sheet guide device 301 can be configured to accommodate an otherwise planar glass sheet 111, wherein the glass sheet comprises imperfections or anomalies which render all or portions of the glass sheet non-planar. For example, as noted, the one or more resilient sheet guide members 309 can be configured to resiliently bias the sheet guide member 303 relative to the sheet guide bracket 305. In an inactive state, therefore, a biasing force can exist in the one or more resilient sheet guide members 309. This biasing force can act substantially along the one or more resilient sheet guide members 309 in a direction from the sheet guide bracket 305 to the sheet guide member 303. In an active state, when for example, a glass sheet is received between the first sheet guide device and the second sheet guide device, the sheet guide member 303 can move in a direction towards the sheet guide bracket thus producing within one or more of the resilient sheet guide members 309 a force acting in a direction substantially opposite that of the biasing force acting in the active state. The forces present in the one or more resilient sheet guide members 309, whether in an active or inactive state, therefore bias the sheet guide member 303 relative to the sheet guide bracket 305 such that at least one of the first sheet guide device 201 and the second sheet guide device 301 can support and/or guide a glass sheet 111 received between the first sheet guide device 201 and the second sheet guide device 301.
The sheet guide device can optionally comprise one or more sliding connectors 307. The sliding connectors 307 can couple the sheet guide member 303 relative to the sheet guide bracket 305 and can be configured to permit translational and/or rotational motion of the sheet guide member 303 relative to the sheet guide bracket 305. A sliding connector 307 can, for instance, be attached to the sheet guide bracket 305 by a removable or fixed connection. Further, the sliding connector 307 can pass through an aperture formed in the sheet guide member 303 to facilitate movement of the sheet guide member 303 relative to the sheet guide bracket 305. The aperture formed in the sheet guide member 303 through which the sliding connector 307 passes can be formed as an elongated aperture, along which the sliding connector 307 can slide. The sliding connector 307 can also comprise an end having a size larger than a dimension of the aperture such that the sliding connector 307 can substantially restrict the sheet guide member 303 from coming uncoupled from the sheet guide bracket 305. The sheet guide member 303 can therefore slide with the elongated aperture formed therein, relative to the sheet guide bracket 305 and with respect to the sliding connector 307. The sheet guide member 303 can thus be configured to undergo translational and/or rotational motion relative to the sheet guide bracket 305.
In another example, as shown in
As further shown in
A second aspect of the disclosure can include a glass processing apparatus 101 which can comprise a first sheet guide device 201, a second sheet guide device 301, wherein the first sheet guide device 201 can be movably coupled relative to the second sheet guide device 301, and wherein a gap 500 configured to receive a glass sheet 111 can be defined between the first sheet guide device 201 and the second sheet guide device 301, and a glass working member 1000 (e.g., see
For example, as shown in
In still another example of the second aspect, shown in
In another example, the glass working member 1000 can comprise a glass working wheel 1001 which can include an outer peripheral working surface 1003 circumscribing a rotational axis 1100 of the glass working wheel 1001, wherein the outer peripheral working surface 1003 can include an axial width 1101 extending along an axial direction 1102 of the rotational axis 1100. For example, the first sheet guide device 201 and the second sheet guide device 301 can be adjustably mounted relative to the glass working wheel 1001 to allow selected positioning of the gap 500, 501 with respect to a preselected axial location 1103 along the axial width 1101 of the glass working wheel 1001. The glass working wheel 1001 can rotate in a rotational direction 1200 about the rotational axis 1100 such that the outer peripheral working surface 1003 of the glass working wheel 1001 can work an edge 115, such as an outer peripheral edge 113, of a glass sheet 111.
In still another example, the glass processing apparatus 101 can further comprise a glass working shroud 1005 defining a glass working area 1010, wherein the glass working member 1000 can be at least partially received within the glass working area 1010 of the glass working shroud 1005. In such examples, the first sheet guide device 201 and the second sheet guide device 301 can be mounted relative to the glass working shroud 1005. For example, the first sheet guide device 201 and the second sheet guide device 301 can be adjustably mounted relative to the glass working member 1000 to allow selected positioning of the gap 500, 501 with respect to a slot 1007 defined in the glass working shroud 1005. In one example, the outer peripheral working surface 1003 circumscribes the rotational axis 1100 of the glass working wheel 1001 such that the outer peripheral working surface 1003 includes the axial width 1101 extending along the axial direction 1102 of the rotational axis 1100. In such examples, the first sheet guide device 201 and the second sheet guide device 301 can be adjustably mounted relative to the glass working wheel 1001 to allow selected positioning of the gap 500, 501 with respect to a preselected axial location 1103 along the axial width 1101 of the glass working wheel 1001.
The glass working shroud 1005 can be designed to shield the surfaces 117, 119 of the glass sheet 111 from particles and/or other contaminants associated with the working process. As shown in
Methods of working a glass sheet 111 can include cleaning or machining (e.g., beveling) the edge 115, such as the outer peripheral edge 113, of the glass sheet 111. For example, as shown in
In another example, shown in
A third aspect of the disclosure can include a method of processing a glass sheet 111 which can comprise the steps of (I) providing a gap 500 between a first sheet guide device 201 and a second sheet guide device 301, (II) passing an edge portion 120 of the glass sheet 111 through the gap 500 in a glass travel direction 505, wherein the edge portion 120 within the gap 500 can be supported by at least one of the first sheet guide device 201 and the second sheet guide device 301, and (III) working an edge 115 of the glass sheet 111 while passing the edge portion 120 of the glass sheet 111 through the gap 500.
In one example of the third aspect, as shown in
In another example of the third aspect, step (II) can further comprise the step of providing a lubricant 800 between the first sheet guide device 201 and the second sheet guide device 301 while passing the edge portion 120 of the glass sheet 111 through the gap 500 in a glass travel direction 505, wherein the edge portion 120 is supported by the lubricant 800 with at least one of the first sheet guide device 201 and the second sheet guide device 301.
In still another example of the third aspect, the first sheet guide device 201 and the second sheet guide device 301 can be mounted relative to a glass working member 1000.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present disclosure without departing from the spirit and scope of the subject matter claimed.
Claims
1. A glass processing apparatus comprising:
- a first sheet guide device;
- a second sheet guide device, wherein the first sheet guide device is movably coupled relative to the second sheet guide device, and wherein a gap configured to receive a glass sheet is defined between the first sheet guide device and the second sheet guide device; and
- an adjustment member configured to move the first sheet guide device relative to the second sheet guide device, such that the gap is tapered with respect to a glass travel direction.
2. The glass processing apparatus of claim 1, wherein at least one of the first sheet guide device and the second sheet guide device comprises rollers.
3. The glass processing apparatus of claim 1, wherein at least one of the first sheet guide device and the second sheet guide device comprises an endless belt.
4. The glass processing apparatus of claim 1, wherein the adjustment member is off-center of the first sheet guide device.
5. A glass processing apparatus comprising:
- a first sheet guide device;
- a second sheet guide device, wherein the first sheet guide device is movably coupled relative to the second sheet guide device, and wherein a gap configured to receive a glass sheet is defined between the first sheet guide device and the second sheet guide device; and
- a glass working member configured to work an edge of the glass sheet.
6. The glass processing apparatus of claim 5, wherein at least one of the first sheet guide device and the second sheet guide device comprises rollers.
7. The glass processing apparatus of claim 5, wherein at least one of the first sheet guide device and the second sheet guide device comprises an endless belt.
8. The glass processing apparatus of claim 5, further comprising an adjustment member configured to move the first sheet guide device relative to the second sheet guide device, such that the gap is tapered with respect to a glass travel direction.
9. The glass processing apparatus of claim 8, wherein the adjustment member is off-center of the first sheet guide device.
10. The glass processing apparatus of claim 5, wherein the first sheet guide device and the second sheet guide device are mounted relative to the glass working member.
11. The glass processing apparatus of claim 10, wherein the first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working member to allow selected positioning of the gap with respect to the glass working member.
12. The glass processing apparatus of claim 10, wherein the glass working member comprises a glass working wheel including an outer peripheral working surface circumscribing a rotational axis of the glass working wheel, wherein the outer peripheral working surface includes an axial width extending along an axial direction of the rotational axis.
13. The glass processing apparatus of claim 12, wherein the first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working wheel to allow selected positioning of the gap with respect to a preselected axial location along the axial width of the glass working wheel.
14. The glass processing apparatus of claim 10, further comprising a glass working shroud defining a glass working area, wherein the glass working member is at least partially received within the glass working area of the glass working shroud, and wherein the first sheet guide device and the second sheet guide device are mounted relative to the glass working shroud.
15. The glass processing apparatus of claim 14, wherein the first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working member to allow selected positioning of the gap with respect to a slot defined by the glass working shroud.
16. The glass processing apparatus of claim 14, wherein the glass working member comprises a glass working wheel including an outer peripheral working surface circumscribing a rotational axis of the glass working wheel, wherein the outer peripheral working surface includes an axial width extending along an axial direction of the rotational axis of the glass working wheel, and wherein the first sheet guide device and the second sheet guide device are adjustably mounted relative to the glass working wheel to allow selected positioning of the gap with respect to a preselected axial location along the axial width of the glass working wheel.
17. A method of processing a glass sheet comprising the steps of:
- (I) providing a gap between a first sheet guide device and a second sheet guide device;
- (II) passing an edge portion of the glass sheet through the gap in a glass travel direction, wherein the edge portion within the gap is supported by at least one of the first sheet guide device and the second sheet guide device; and
- (III) working an edge of the glass sheet while passing the edge portion of the glass sheet through the gap.
18. The method of claim 17, wherein the gap is tapered with respect to the glass travel direction.
19. The method of claim 17, wherein step (II) further comprises the step of providing a lubricant between the first sheet guide device and the second sheet guide device while passing the edge portion of the glass sheet through the gap in a glass travel direction, wherein the edge portion is supported by the lubricant with at least one of the first sheet guide device and the second sheet guide device.
20. The method of claim 17, wherein the first sheet guide device and the second sheet guide device are mounted relative to a glass working member.
Type: Application
Filed: Feb 23, 2015
Publication Date: Dec 22, 2016
Inventors: James William BROWN (Painted Post, NY), Shai Negev SHAFRIR (Corning, NY), Naiyue ZHOU (Painted Post, NY), Zepei ZHU (Corning, NY)
Application Number: 15/121,615