Replaceable Tip Systems for a Tine
A breaker tine comprises a front elongated portion, a rear elongated portion, a nose portion extending from the front elongated portion at an opposite end from the rear elongated portion, and a replaceable ground engaging tool coupled to the nose portion of the breaker tine. The breaker tine may include pins for attaching the ground engaging tool to the breaker tine. The breaker tine may further include a first receiving cavity formed in a first side of the nose portion, and a second receiving cavity formed in a second side of the nose portion, wherein the first receiving cavity is opposite the second receiving cavity but do not communicate or connect with each other.
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This patent disclosure relates generally to a machine accessory and, more particularly, to a replaceable tip for a breaker tine.
BACKGROUNDEarth-working machines, such as, excavators, wheel loaders, hydraulic mining shovels, cable shovels, bucket wheels, bulldozers, and draglines, for example, are generally used for digging or ripping into the earth or rock and/or moving loosened work material from one place to another at a worksite. These earth-working machines include various earth-working implements, such as forks, a bucket, or a blade, for excavating or moving the work material. Such implements can be subjected to extreme wear from the abrasion and impacts experienced during the earth-working applications.
To protect these implements against wear, and thereby prolong the useful life of the implements, various ground engaging tools, such as teeth, edge protectors, and other wear members, can be provided to the earth-working implements in the areas where the most damaging abrasions and impacts occur. These ground engaging tools are removably attached to the implements using customized retainer systems, so that worn or damaged ground engaging tools can be readily removed and replaced with new ground engaging tools.
Many removable ground engaging tool systems have been proposed and used for earth-working implements. One example of a wear assembly for excavating equipment is disclosed in U.S. Pat. No. 7,882,649 to Carpenter et al. The disclosed wear assembly includes a wear member and a base each with upper and lower stabilizing surfaces that are offset and at overlapping depths to reduce the overall depth of the assembly while maintaining high strength and a stable coupling. A nose and socket each includes a generally triangular-shaped front stabilizing end to provide a highly stable front connection between the nose and wear member for both vertical and side loading. A lock is movable between hold and release positions to accommodate replacing of the wear member when needed, and secured to the wear member for shipping and storage purposes.
A block handler is a specific type of wheel loader for moving or breaking out large blocks of stone or other material in a quarry, mining, or construction environment. The block handler is typically a front loader configured in a special arrangement to be able to handle the heavy weight of the blocks, such as by having an increased counterweight or high pressure hydraulics. A variety of attachments may be used to handle the stone such as a breaker tine or forks.
The block handler uses a breaker tine for prying loose large stone blocks. The breaker tine is built with an extra thick tine to handle a variety of materials in this demanding application. However, the tip of the breaker tine is prone to wear during use from breaking out and moving heavy stone blocks and other materials. Repair and servicing of existing breaker tines is cumbersome, as it requires the burning of the welds of the tine attached to the main frame. This adds the risk of additional weld stresses and decreases the predicted service life of the breaker tine. Additionally, such repairs may be difficult to perform at customer sites, due to remote locations or accessibility of repair equipment.
Accordingly, there is a need for improved ground engaging tool systems that include on-site replaceable breaker tines. Various aspects of the disclosure may solve one or more of these problems and/or disadvantages.
SUMMARYIn one aspect, the disclosure describes a replaceable ground engaging tool system for a breaker tine. The system includes a back frame assembly, a breaker tine coupled to the back frame assembly, the breaker tine comprising a front elongated portion, a rear elongated portion extending in a direction substantially perpendicular to the front elongated portion, a nose portion extending from the front elongated portion at an opposite end from the rear elongated portion, wherein a first side of the nose portion has a frustoconically shaped first pin on an exterior surface, and a second side of the nose portion has a frustoconically shaped second pin on an exterior surface opposite the first pin, a replaceable ground engaging tool coupled to the nose portion of the breaker tine, comprising a front end, a rear end, a top surface, a bottom surface, a first side opposite a second side, and a nose portion receiving cavity on an interior side.
In another aspect, the disclosure describes a breaker tine, comprising a front elongated portion, a rear elongated portion extending in a direction substantially perpendicular to the front elongated portion, a nose portion extending from the front elongated portion at an opposite end from the rear elongated portion, wherein a first side of the nose portion has a frustoconically shaped first pin on an exterior surface, and a second side of the nose portion has a frustoconically shaped second pin on an exterior surface of the nose portion of the breaker tine.
In yet another aspect, the disclosure describes a pin, comprising a first end, a second end opposite the first end, wherein the second end is frustoconically shaped, and a bolt receiving cavity formed in the second end and substantially centered on a longitudinal axis of the pin, wherein the bolt receiving cavity is threaded on an inside surface, and a top end of the bolt receiving cavity has a bolt head receiving portion.
It is contemplated that in certain aspects the disclosure describes a ground engaging tool system, comprising a back frame assembly, a breaker tine coupled to the back frame assembly, the breaker tine comprising a front elongated portion, a rear elongated portion extending in a direction substantially perpendicular to the front elongated portion, a nose portion extending from the front elongated portion at an opposite end from the rear elongated portion, a first plate receiving cavity formed in a first side of the nose portion, a second plate receiving cavity formed in a second side of the nose portion, wherein the first plate receiving cavity is opposite the second plate receiving cavity but do not communicate or connect with each other, a first plate comprising a frustoconically shaped first knob, wherein the first plate is configured to fit into the first plate receiving cavity, a replaceable ground engaging tool coupled to the nose portion of the breaker tine, comprising a front end, a rear end, a top surface, a bottom surface, a first side opposite a second side, and a nose portion receiving cavity on an interior side.
In certain aspects, the disclosure describes a replaceable ground engaging tool, comprising a front end, a rear end, a top surface, a bottom surface, a first side opposite a second side, a nose portion receiving cavity on an interior side, and a bulge extending outward from an exterior surface of the first side of the ground engaging tool, wherein a lock opening extends through the bulge, wherein a width of the front end of the ground engaging tool extending from the first side to the second side is greater than 1.5 times of a height of the rear end of the ground engaging tool extending from the top surface to the bottom surface of the ground engaging tool.
In another aspect, the disclosure describes a plate, comprising a bottom portion, a top portion, a frustoconically shaped knob located on an exterior surface, a seating portion located between the top portion and the bottom portion, wherein the top portion is thicker than the bottom portion in a direction parallel to a longitudinal axis of the knob.
Further and alternative aspects and features of the disclosed principles will be appreciated from the following detailed description and the accompanying drawings. As will be appreciated, the systems and methods disclosed herein are capable of being carried out in other and different aspects, and capable of being modified in various respects. Accordingly, it is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and do not restrict the scope of the appended claims.
Now referring to the drawings, wherein like reference numbers refer to like elements, there is illustrated a ground engaging tool system 100 with a frame 101, a tine 102, and a ground engaging tool 104. The ground engaging tool system 100 is configured to be attached to a machine (not shown). The machine can be an “over-the-road” vehicle such as a truck or may be any other type of machine that performs some type of operation associated with an industry such as mining, construction, farming, transportation, or any other industry known in the art. For example, the machine may be an off-highway truck, earth-moving machine, such as a block handler, front loader, forklift, or the like. The ground engaging tool system 100 may be any type of assembly that includes tines, such as a breaker tine assembly or a forklift assembly. The tine 102 can be any type of tine, such as a breaker tine or a forklift tine. The ground engaging tool system 100 may have more than one tine 102, such as in a forklift configuration, for example, that may have two tines 102.
An exemplary aspect of the disclosure provides a mechanically attached ground engaging tool (GET) 104 (
Any dimensions recited herein are, of course, by way of illustration only. In other aspects, other dimensions may be used, and the dimensions can be varied in any fashion as appropriate to the application.
In certain aspects, a first pin receiving cavity 119 may be formed in the first side 109 of the nose portion 106, and a second pin receiving cavity 139 may be formed in the second side 111 of the nose portion 106. As seen in
Pins 108 may be inserted into the pin receiving cavities 119 and 139, where the pins 108 may be held in place by any suitable method such as by gluing or using screw threads. It is also contemplated that in some aspects the pins 108 may be held in place by friction between an exterior surface of the pins 108 and an interior surface of the pin receiving cavities 119 and 139.
Returning to
In one exemplary aspect, lock 110 and retainer bushing 112 may be configured to seat within an inner surface of lock opening 120 in a manner allowing lock 110 to rotate at least partially around a lock rotation axis relative to retainer bushing 112. As the ground engaging tool 104 is slid onto the nose portion 106, the pin 108 is inserted into the indent 140 of the lock 110. As best shown in
The plate receiving cavity 230 may include a top indent portion 233, a bottom indent portion 232, and a ledge 231 parallel to the top surface 213 of the nose portion 206. In some aspects, the ledge 231 may be formed between the top indent portion 233 and the bottom indent portion 232, such that the top indent portion 233 extends further into the first side 209 of the nose portion 206 in a direction towards the second side 211 than the bottom indent portion 232. Likewise, the bottom indent portion 232 of the plate receiving cavity 230 may then be shallower than the top indent portion 233 in a direction towards the second side 211. In an aspect, the top indent portion 233 of the plate receiving cavity 230 may be wider than the bottom indent portion 232 in a direction towards the tip 207 of the nose portion 206.
Furthermore, as shown in
The dimensions recited in
For example, in the aspect of
Typically, a breaker tine can be attached to a block handler for moving or breaking out large blocks of stone or other material in a quarry, mining, or construction environment. The block handler may use the breaker tine for prying loose large stone blocks. As an example, a block handler with a breaker tine may be used in a marble quarry environment where slabs of marble are cut from the side of a mountain. In such a case, the slabs are cut in a direction perpendicular to the ground, where the cut may not penetrate completely, leaving the slab slightly attached to the rock face of the mountain. A block handler with a breaker tine then can insert the tip of the breaker tine into the cut, and pry the slab from the mountain. The cut is often only about ½-¾ inches thick, so in such a case the tip of the ground engaging tool of the breaker tine should be thin enough (e.g., at L17 in
To install the ground engaging tool 104 on the nose portion 106 of a tine 102 with pin receiving cavities (119, 139) or plate receiving cavities (230, 250), the pins 108 or plates (208, 212) are first inserted into their respective receiving cavities. In an aspect where the knobs 321 are integral to the tine 302, as seen in
It will be appreciated that the foregoing description provides examples of the disclosed system and technique. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for those features, but not to exclude such from the scope of the disclosure entirely unless otherwise indicated.
Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
Claims
1. A ground engaging tool system, comprising:
- a back frame assembly;
- a breaker tine coupled to the back frame assembly, the breaker tine comprising: a front elongated portion; a rear elongated portion extending in a direction substantially perpendicular to the front elongated portion; a nose portion extending from the front elongated portion at an opposite end from the rear elongated portion; wherein a first side of the nose portion has a frustoconically shaped first pin on an exterior surface, and a second side of the nose portion has a frustoconically shaped second pin on an exterior surface opposite the first pin;
- a replaceable ground engaging tool coupled to the nose portion of the breaker tine, comprising: a front end; a rear end; a top surface; a bottom surface; a first side opposite a second side; and a nose portion receiving cavity on an interior side.
2. The system of claim 1, further comprising:
- a first pin receiving cavity formed in a first side of the nose portion.
3. The system of claim 2, further comprising:
- a second pin receiving cavity formed in a second side of the nose portion.
4. The system of claim 3, wherein the first pin receiving cavity is opposite the second pin receiving cavity but do not communicate or connect with each other.
5. The system of claim 4, further comprising:
- a pin having a first end and a second end, wherein the first end is frustoconically shaped.
6. The system of claim 5, wherein the pin further comprises a bolt receiving cavity formed in the second end and substantially centered on a longitudinal axis of the pin.
7. The system of claim 6, wherein the bolt receiving cavity is threaded on an inside surface, and a top end of the bolt receiving cavity has a bolt head receiving portion.
8. The system of claim 7, further comprising:
- a bolt configured to be disposed in the bolt receiving cavity.
9. The system of claim 5, wherein the second end of the pin is frustoconically shaped.
10. The system of claim 1, wherein the ground engaging tool further comprises a bulge extending outward from an exterior surface of the first side of the ground engaging tool, wherein a lock opening extends through the bulge to the nose portion receiving cavity.
11. The system of claim 1, wherein a width of the front end of the ground engaging tool extending from the first side to the second side is greater than 1.5 times of a height of the rear end of the ground engaging tool extending from the top surface to the bottom surface of the ground engaging tool.
12. The system of claim 10, wherein the ground engaging tool further comprises a lock coupled to the lock opening.
13. The system of claim 12, wherein a first end of the first pin is capable of being inserted into an indent in a bottom portion of the lock.
14. The system of claim 13, wherein the lock further comprises an indent in a top portion of the lock opposite the bottom portion.
15. A breaker tine, comprising:
- a front elongated portion;
- a rear elongated portion extending in a direction substantially perpendicular to the front elongated portion;
- a nose portion extending from the front elongated portion at an opposite end from the rear elongated portion, wherein a first side of the nose portion has a frustoconically shaped first pin on an exterior surface, and a second side of the nose portion has a frustoconically shaped second pin on an exterior surface of the nose portion of the breaker tine and
- a first pin receiving cavity formed in a first side of the nose portion and a second pin receiving cavity formed in a second side of the nose portion, wherein the first pin receiving cavity is opposite the second pin receiving cavity but do not communicate with each other.
16. (canceled)
17. (canceled)
18. (canceled)
19. The breaker tine of claim 15, wherein the first pin receiving cavity and the second pin receiving cavity are substantially cylindrically shaped.
20. A pin, comprising:
- a first end;
- a second end opposite the first end, wherein the second end is frustoconically shaped; and
- a bolt receiving cavity formed in the second end and substantially centered on a longitudinal axis of the pin;
- wherein the bolt receiving cavity is threaded on an inside surface, and a top end of the bolt receiving cavity has a bolt head receiving portion.
Type: Application
Filed: Aug 10, 2015
Publication Date: Feb 16, 2017
Applicant: Caterpillar Inc. (Peoria, IL)
Inventors: Gopalakrishnan Kanniappan (Malai), Gregory Seljestad (Wamego, KS), Kadirvel Muthusamy (Coimbatore), Venkatesh Madeshi (Chennai), Ashok Rajendran (Chennai), Anuop Udayakumar (Chennai)
Application Number: 14/822,129