IRRADIATION SYSTEMS USING CURVED SURFACES
One aspect of the disclosure relates to an irradiation system. The irradiation system may include: a first irradiation source coupled with a base at a first position; a second irradiation source coupled with the base at a second position; a first reflector configured to direct irradiation from the first irradiation source to a first desired focal point; and a second reflector configured to direct irradiation from the second irradiation source to the first desired focal point or a second, distinct desired focal point.
This application is a continuation-in-part of U.S. patent application Ser. No. 14/524,730, which is a continuation of U.S. Pat. No. 8,869,419 (U.S. patent application Ser. No. 12/660,405), which claims benefit to U.S. Patent Ser. No. 61/152,416 and which is a continuation-in-part of U.S. patent application Ser. No. 12,704,104, which claims benefit to U.S. Patent Ser. No. 61/208,485, each of which are incorporated herein by reference in their entirety.
BACKGROUNDTechnical Field
The present disclosure relates to irradiation of surfaces and, in particular, this invention relates to irradiation of surfaces from reflectors.
Background
Typically, parabolic or elliptical reflectors are used for directing radiation using reflective optics to achieve uniform or focused irradiance, respectively. Obviously, other irradiance patterns can be generated using more complex reflector geometries. However, the quality of focus or collimating irradiance is largely dependent on how well irradiance is concentrated at the focal point of the optic. The foregoing problem is illustrated in
A first aspect of the disclosure relates to an irradiation system. The irradiation system may include: a first irradiation source coupled with a base at a first position; a second irradiation source coupled with the base at a second position; a first reflector configured to direct irradiation from the first irradiation source to a first desired focal point; and a second reflector configured to direct irradiation from the second irradiation source to the first desired focal point or a second, distinct desired focal point.
A second aspect of the disclosure relates to method of manufacturing an irradiation system for irradiating a surface. The method may include: positioning a first and second irradiation source on a base; positioning a first reflector and a second reflector on the base such that irradiation from the first irradiation source is directed to the first reflector and irradiation from the second irradiation source is directed to the second reflector; and adjusting a parameter of at least one of: the first irradiation source, the second irradiation source, the first reflector, or the second reflector such that irradiation from the first reflector and the second reflector are directed to one or more desired focal points.
The embodiments of this disclosure will be described in detail, with reference to the following figures, wherein like designations denote like elements, and wherein:
It is noted that the drawings of the disclosure are not to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limited the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
DETAILED DESCRIPTIONThe present disclosure relates to irradiation of surfaces and, in particular, this invention relates to irradiation of surfaces from reflectors. As will be described herein, embodiments of the disclosure provide for irradiation systems having double ellipse reflective surfaces to optimize irradiation at one or more desired focal points and/or a focal line. Embodiments of the disclosure allow for the customization of the irradiation systems to provide uniform irradiation along the long axis of the reflector with a specific customizable profile at a position that is perpendicular to the long axis of the reflector. Embodiments of the disclosure envision the use of reflector systems that are linear so that a cross section of the reflector system at any point along the length of the reflector possesses nominally the same shape and optical properties. While the reflector cross section shows optical performance in two dimensions showing focused irradiation to a point, in actual operation, the linear reflector would focus irradiation to a line as discussed in U.S. Pat. No. 8,869,419 (U.S. patent application Ser. No. 12/660,405), which is incorporated herein by reference in its entirety. Terminology of focal point/line used herein refers to optical properties of the system measured in a two-dimensional cross section point that could also be drawn as a three-dimensional line parallel to the long axis of the reflector.
Still referring to
Turning now to
Irradiation sources 302, 304 may be of the same type, emission profile, and/or wavelength relative to each other. As used herein, emission profile refers to the spectrum of irradiation emitted by an irradiation source. However, in other embodiments, irradiation sources 302, 304 may be of a different type, emission profile, and/or wavelength relative to each other. In other embodiments, irradiation sources 302, 304 within a respective array of irradiation sources 302, 304 at F1, F2 may be of different type, emission profile, and/or wavelength relative to an adjacent irradiation sources 302, 304 within the respective array. Base 306 may be a mounting surface for irradiation sources 302, 304 and include a heat sink for absorbing excessive or unwanted heat from irradiation sources 302, 304, and may be of any shape. That is, base 306 is not limited to the trapezoidal shape shown in
Irradiation system 300 may also include elliptical reflectors 310, 312. That is, irradiation system 300 may be a double ellipse system. Elliptical reflectors 310, 312 may include any irradiation control device that directs irradiance generated from a primary focal point/line, e.g., F1, F2 (
In some embodiments, elliptical reflectors 310, 312 and base 306 may be separately attached to, coupled to, connected to, integrated within, fixed to, and/or joined within a housing or assembly (not shown). In either embodiment, a concave surface of each elliptical reflector 310, 312 may face the concave surface of the other elliptical reflector 310, 312 such that elliptical reflectors 310, 312 openly face one another. However, it is to be understood that irradiation system 300 may include a single elliptical reflector and/or multiple separate elliptical reflectors arranged such that the reflector(s) substantially surround base 306 dependent on the number of irradiation sources 302, 304 used. Additionally, since
Irradiation system 300 may be configured to irradiate a surface with irradiation from irradiation sources 302, 304. For example, irradiation system 300 can be used in horticultural lighting to provide uniform irradiation for a plant. Additionally, irradiation system 300 can be used in curing applications. An example of one such curing application is within a printer. As font and/or pictures are printed by the printer on paper, the ink is uncured or wet. In order to dry and/or cure the ink, irradiation system 300 can be used. That is, the location of FC can be selected to be the location on the paper where ink is desired to be cured. Irradiation system 300 can be coupled to the printer and/or may be a separated element adjacent to the printer. The chemical curing process at FC can be controlled or customized by adjusting parameters of irradiation system 300. The parameters that can be adjusted may include at least one of: the type of irradiation sources 302, 304 used, the wavelength and/or emission profile/pattern of irradiation sources 302, 304; the angle of each irradiation source 302, 304 relative to hC, respectively, i.e., angles θ1, θ2; the eccentricity ε1, ε2 of elliptical reflectors 301, 312; the angle of rotation of the center-of-line axis hLS1, hLS2 of each irradiation source 302, 304 relative to h1, h2, respectively, i.e., angles φ1, φ2. That is, angle θ1 and angle θ2 may be adjusted such that they are the same or different relative to each other and angle φ1 and angle φ2 may be adjusted such that they are the same or different from each other.
For example,
It should be clear that the examples discussed herein are merely exemplary. Any modifications of any of the parameters discussed herein can be achieved without departing from aspects of the disclosure. For example, reflectors 310, 312 may be parabolic, circular, or a compound elliptical instead of elliptical. The customization of irradiation system 300 provides for the optimization of irradiance at FC dependent on the desired application of irradiation system 300, e.g., dependent on the desired chemical process to take place at FC in curing applications. Additionally, these parameters may be customized to accommodate the size and/or spacing within housing/assembly of irradiation system 300 or hardware require to execute curing.
Aspects of the disclosure may also include a method of manufacturing an irradiation system 300 for irradiating a surface. The method may include positioning irradiation sources 302, 304 on base 306 and positioning reflectors 310, 312 on base 306 such that irradiation from irradiation source 302 is directed to reflector 310 and irradiation from irradiation source 304 is directed to reflector 312. Additionally, the method may include adjusting a parameter of at least one of: irradiation sources 302, 304 and reflectors 310, 312 such that irradiation from reflectors 310, 312 is directed to a desired focal point/line FC. The method may also include coupling lens 322 to irradiation sources 302, 304.
Adjusting a parameter of irradiation sources 302, 304 and reflectors 310, 312 may include adjusting at least one of: an eccentricity ε1, ε2 of reflectors 310, 312; a type of irradiation sources 302, 304; a wavelength of irradiation sources 302, 304; an emission profile of irradiation sources 302, 304; an angle θ1, θ2 between hC and h1, h2; or an angle φ1, φ2 between h1, h2 and hLS1, hLS2.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about,” “approximately” and “substantially,” are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. “Approximately” as applied to a particular value of a range applies to both values, and unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/−10% of the stated value(s).
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. An irradiation system for irradiating a surface, the irradiation system comprising:
- a first irradiation source coupled with a base at a first position;
- a second irradiation source coupled with the base at a second position;
- a first reflector configured to direct irradiation from the first irradiation source to a first desired focal point; and
- a second reflector configured to direct irradiation from the second irradiation source to the first desired focal point or a second, distinct desired focal point.
2. The irradiation system of claim 1, wherein the first and second reflector are at least one of: elliptical or parabolic.
3. The irradiation system of claim 1, wherein an eccentricity of the first reflector and the second reflector are each greater than or equal to approximately 0.60 and less than or equal to approximately 0.90.
4. The irradiation system of claim 1, wherein an eccentricity of the first reflector is not equal to the second reflector.
5. The irradiation system of claim 1, wherein the first irradiation source is of a different type than the second irradiation source.
6. The irradiation system of claim 1, wherein the first irradiation source includes a wavelength or an emission profile that is distinct from the second irradiation source.
7. The irradiation system of claim 1, wherein an angle θ1 differs from an angle θ2, wherein the angle θ1 represents an angle between a first reference line (hC) and a second reference line (h1), the hC being defined by connecting the desired focal point to the point at which a first elliptical of the first reflector intersects with a second elliptical of the second reflector, and the h1 being defined by a first major axis of the first elliptical of the first reflector, and
- wherein the angle θ2 represents an angle between the hC and a third reference line (h2), the h2 being defined by a second major axis of the second elliptical of the second reflector.
8. The irradiation system of claim 1, wherein an angle φ1 differs from an angle φ2, wherein the angle φ1 represents an angle between a first center-of-line axis (hLS1) of the first irradiation source and a first reference line (h1) defined by a first major axis of a first elliptical of the first reflector; and
- wherein the angle φ2 represents an angle between a second center-of-line axis (hLS2) of the second irradiation source and a second reference line (h2) defined by a second major axis of a second elliptical of the second reflector.
9. The irradiation system of claim 1, further comprising:
- a first lens coupled with the first irradiation source; and
- a second lens coupled with the second irradiation source.
10. The irradiation system of claim 9, wherein the first and second lenses are at least one of: substantially rectangularly-shaped or substantially cylindrically-shaped.
11. The irradiation system of claim 1, wherein the first and second irradiation sources each include at least one of: infrared (IR) source, a light emitting diode (LED), organic LED, polymer LED, active-matrix organic LED (AMOLED), or an array of more than one thereof.
12. A method of manufacturing an irradiation system for irradiating a surface, the method comprising:
- positioning a first and second irradiation source on a base;
- positioning a first reflector and a second reflector on the base such that irradiation from the first irradiation source is directed to the first reflector and irradiation from the second irradiation source is directed to the second reflector; and
- adjusting a parameter of at least one of: the first irradiation source, the second irradiation source, the first reflector, or the second reflector such that irradiation from the first reflector and the second reflector are directed to one or more desired focal points.
13. The method of claim 12, wherein the adjusting includes adjusting an eccentricity of the first reflector and the second reflector such that each eccentricity is greater than or equal to approximately 0.60 and less than or equal to approximately 0.90.
14. The method of claim 13, wherein the eccentricity of the first reflector is not equal to the eccentricity of the second reflector.
15. The method of claim 12, wherein the adjust includes adjusting at least one of: a type of first irradiation source, a type of the second irradiation source, a wavelength of the first irradiation source, a wavelength of the second irradiation source, an emission profile of the first irradiation source, or an emission profile of the second irradiation source.
16. The method of claim 12, wherein the adjusting includes adjusting at least one of: an angle θ1 or an angle θ2, wherein the angle θ1 represents an angle between a first reference line (hC) and a second reference line (h1), the hC being defined by connecting the desired focal point to the point at which a first elliptical of the first reflector intersects with a second elliptical of the second reflector, and the h1 being defined by a first major axis of the first elliptical of the first reflector, and
- wherein the angle θ2 represents an angle between the hC and a third reference line (h2), the h2 being defined by a second major axis of the second elliptical of the second reflector.
17. The method of claim 12, wherein adjusting includes adjusting at least one of: an angle φ1 or an angle φ2, wherein the angle φ1 represents an angle between a first center-of-line axis (hLS1) of the first irradiation source and a first reference line (h1) defined by a first major axis of a first elliptical of the first reflector; and
- wherein the angle φ2 represents an angle between a second center-of-line axis (hLS2) of the second irradiation source and a second reference line (h2) defined by a second major axis of a second elliptical of the second reflector.
18. The method of claim 12, further comprising:
- coupling a first lens with the first irradiation source; and
- coupling a second lens with the second irradiation source.
19. The method of claim 18, wherein the first and second lenses are at least one of: substantially rectangularly-shaped or substantially cylindrically-shaped.
20. The method of claim 12, wherein the first and second irradiation sources each include at least one of: infrared (IR) source, a light emitting diode (LED), organic LED, polymer LED, active-matrix organic LED (AMOLED), or an array of more than one thereof.
Type: Application
Filed: Nov 8, 2016
Publication Date: Feb 23, 2017
Inventor: Robert F. Karlicek, JR. (Clifton Park, NY)
Application Number: 15/346,051