BALL INSERTION DEVICE FOR USE IN OIL AND GAS WELLS
In one illustrative embodiment, the ball inserter device comprises, among other things, a body having a ball insertion opening and a ball drop opening, wherein the ball drop opening intersects the ball insertion opening, a ball inserter piston that is attached to the body and an inserter cavity isolation valve coupled to the body wherein the valve element, when closed, blocks the ball insertion opening and partially defines an insertion cavity between the inserter cavity isolation valve and the ball inserter piston and a pressure relief valve coupled to the body that is in fluid communication with the insertion cavity. In this example, the device also comprises a ball input device coupled to the body that includes a plug, a removable cap and an opening that is axially aligned with the ball drop opening.
The present invention relates to a ball insertion device for use in oil and gas wells.
BACKGROUND OF THE INVENTIONOil and gas wells are typically subjected to fracturing or other stimulation procedures by isolating zones of interest in the wellbore by use of packers and the like. Thereafter, a treatment fluid or fracturing fluid is forced into the isolated zone at an elevated treatment pressure. In a typical fracturing procedure for a cased wellbore, for example, the casing of the well is first perforated to allow oil and/or gas to flow into the wellbore. Thereafter, a fracturing fluid is then pumped into the wellbore and through the perforations into the formation. Such treatment opens and/or enlarges drainage channels in the formation, enhancing the producing ability of the well. For open holes that are not cased, stimulation is carried out directly in the zone intervals without the need for perforating casing.
Frequently, a series of packers in a packer arrangement may be inserted into the wellbore, wherein the packers are located at intervals for isolating one zone from an adjacent zone. To selectively engage a packer, a ball (“frac ball’) is typically introduced into the wellbore so as to block fluid flow through the packer, which creates an isolated zone up-hole from the blocked packer so that a fluid treatment or stimulation may be performed on that isolated interval. Once the previously isolated (lower) zone has been stimulated, a subsequent ball is dropped to block off a subsequent packer that is positioned up-hole from the previously blocked packer, so as to create another isolated zone up-hole of the second blocked packer. This isolated zone is then fractured or treated. The process is continued until all of the desired zones have been stimulated and/or fractured. Typically the balls range in diameter from a smallest diameter ball, which is suitable for blocking fluid flow through the most downhole packer, to the largest diameter ball, which is suitable for blocking fluid flow through the most up-hole packer.
Equipment for fracturing, such as a “frac head,” is typically provided at the surface of a well so that fracturing operations may be conducted. The frac head includes fluid connections for introducing fracturing fluids, which may include proppants and like, into the wellbore, and ultimately into the formation during the fracturing process. There are various prior art systems that have been employed for introducing the frac balls into a wellbore. Some are very complex and involve a complex arrangement of various valves and fittings that are operated so as to introduce the frac balls into the wellbore. Such complexity may lead to additional costs, operator errors, down time due to maintenance of the complex arrangement of valves and fittings and/or failure of one or more of the pieces of equipment.
The present application is directed to a novel ball insertion device for use in oil and gas wells that may eliminate or at least minimize some of the problems noted above.
BRIEF DESCRIPTION OF THE INVENTIONThe following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an exhaustive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
The present application is directed to a novel ball insertion device for use in oil and gas wells. In one illustrative embodiment, the ball inserter device comprises, among other things, a body having a ball insertion opening and a ball drop opening defined in the body, wherein the ball drop opening intersects the ball insertion opening, a ball inserter piston that is attached to the body and an inserter cavity isolation valve coupled to the body wherein the valve element, when closed, blocks the ball insertion opening and partially defines an inserter cavity between the inserter isolation valve and the ball inserter piston and a pressure relief valve coupled to the body that is in fluid communication with the inserter cavity. In this example, the device also comprises a ball input device coupled to the body that includes a plug, a removable cap and an opening that is axially aligned with the ball drop opening.
One illustrative method disclosed herein includes, among other things, closing at least a lower master valve so as to isolate a ball inserter device positioned vertically between an upper master valve and a lower master valve from pressure within a well bore, opening a relief valve so as to relieve pressure within an inserter cavity that is located in a body of the ball inserter device between a closed inserter cavity isolation valve and a ball inserter piston that is coupled to the body, after relieving the pressure within the inserter cavity, removing a plug from a ball input device so as to allow communication with a ball drop opening defined in the body, wherein the ball drop opening intersects a ball insertion opening defined in the body and inserting a ball through the ball input device so as to position the ball within the inserter cavity between the ball inserter piston and the closed inserter cavity isolation valve. In this example, the method further comprises, with the inserter cavity isolation valve in its closed position, coupling the removable plug to the ball input device, after coupling the removable plug to the ball input device, opening the inserter cavity isolation valve so as to allow the inserted ball to be moved through the open inserter cavity isolation valve and the ball insertion opening defined in the body, actuating the ball inserter piston from a retracted position to an extended position so as to move the ball through the open inserter cavity isolation valve and the ball insertion opening and into the well bore, after inserting the ball into the well bore, actuating the ball inserter piston so as to cause it to return toward the retracted position, closing the inserter isolation valve so as to block the ball insertion opening and, after closing the inserter isolation valve so as to block the ball insertion opening, opening the upper master valve and the lower master valve.
The present invention will be described with the accompanying drawings, which represent a schematic but not limiting its scope:
While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTIONVarious illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present subject matter will now be described with reference to the attached figures. Various structures, systems and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details that are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary and customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition will be expressly set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
One illustrative system 100 that includes an illustrative example of a ball insertion device 22 for use in oil and gas wells disclosed herein is depicted in
In the depicted example, a plurality of drilled openings are formed in the inserter body 30: a ball insertion opening 41, a pressure relief opening 43, and a ball drop opening 45 (see
The inserter cavity isolation valve 26 may be any type of valve suitable for performing its isolation function when it is in a closed position and allowing a frac ball to pass through the ball insertion opening 41 and the inserter cavity isolation valve 26 when it is in an open position. In one illustrative example, the inserter cavity isolation valve 26 may be a gate valve or a ball valve. The inserter cavity isolation valve 26 may be actuated in any desired manner, e.g., manually, hydraulically or electrically. In the example depicted in the drawings, the inserter cavity isolation valve 26 is a gate valve that may be manually actuated by turning a wheel 39. In the depicted example, the inserter cavity isolation valve 26 is provided with pressure balancing means 34 for reducing the actuating forces needed to open or close the inserter cavity isolation valve 26. Such pressure balancing means are well known to those skilled in the art. As depicted in
The ball inserter piston 28 may be a pneumatic or hydraulic double-acting piston. The ball inserter piston 28 has a ball engagement attachment 38 that is removably coupled to the rod of the piston 28. The piston 28 is coupled to the body 30 such that the rod of the piston 28 is axially aligned with the ball insertion opening 41. In one example, the ball engagement attachment 38 may be made of a relatively hard material, such as steel, and it may have a substantially planar engagement face 38A that is adapted to engage a frac ball during the ball insertion process. The ball inserter piston 28 should have a sufficient stroke such the engagement face 38A of the engagement attachment 38 may be positioned at least a portion of the way into the bore 25 to insure that the ball has been properly inserted. Of course, stroke of the ball inserter piston 28 (in absolute length terms) may vary depending upon the particular application and the size of the components of the system 100.
With reference to
With reference to
As shown in
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
As will be appreciated by one skilled in the art after a complete reading of the present application, the novel system and method disclosed herein may provide several distinct advantages. For example, using the system disclosed herein, the frac balls 50 are isolated from the fracking fluid until such time as they are deployed into the wellbore. Additionally, using the system disclosed herein, the frac balls 50 are inserted into the frac fluid at a location below the flow tee or frac head 20 that is positioned above the upper master valve 18 during fracking operations. By inserting the frac balls 50 at this location, the reliability of the frac ball deployment process is increased.
The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the process steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Note that the use of terms, such as “first,” “second,” “third” or “fourth” to describe various processes or structures in this specification and in the attached claims is only used as a shorthand reference to such steps/structures and does not necessarily imply that such steps/structures are performed/formed in that ordered sequence. Of course, depending upon the exact claim language, an ordered sequence of such processes may or may not be required. Accordingly, the protection sought herein is as set forth in the claims below.
Claims
1. A ball inserter device for inserting a ball into a well, comprising:
- a body;
- a ball insertion opening defined in the body;
- a ball drop opening, wherein the ball drop opening intersects the ball insertion opening;
- a ball inserter piston that is attached to the body, wherein a rod of the piston is axially aligned with the ball insertion opening;
- an inserter cavity isolation valve coupled to the body, the inserter cavity isolation valve having a valve element that, when closed, blocks the ball insertion opening and partially defines an inserter cavity between the inserter cavity isolation valve and the piston;
- a pressure relief opening defined in the body, the pressure relief opening being in fluid communication with the inserter cavity;
- a pressure relief valve coupled to the body, the pressure relief valve being in fluid communication with the pressure relief opening; and
- a ball input device coupled to the body, the ball input device comprising a removable plug, a removable cap and an opening that is axially aligned with the ball drop opening.
2. The device of claim 1, wherein the ball insertion opening and the ball drop opening have the same diameter.
3. The device of claim 2, wherein the pressure relief opening has a diameter that is less than the diameter of the ball insertion opening and the ball drop opening.
4. The device of claim 1, wherein the inserter cavity isolation valve is one of a gate valve or a ball valve.
5. The device of claim 1, further comprising a ball engagement device coupled to an end of the rod of the ball inserter piston, the ball engagement device having an engagement face that is adapted to engage a ball when a ball is positioned within the inserter cavity.
6. The device of claim 5, wherein the engagement face is a substantially planar face.
7. The device of claim 1, wherein the body is removably coupled to a spool and wherein the ball insertion opening is in fluid communication with a bore defined in the spool.
8. The device of claim 7, further comprising an opening in the spool that is in fluid communication with the bore in the spool, wherein the opening in the spool has a diameter that is equal to a diameter of the ball insertion opening in the body.
9. The device of claim 1, wherein the ball is a ball that is adapted to be used in fracturing operations.
10. The device of claim 7, wherein the spool is a tee.
11. A ball inserter device for inserting a ball into a well, comprising:
- a tee having a bore defined therein and an opening in the spool that is in fluid communication with the bore;
- a body removably coupled to the tee;
- a ball insertion opening defined in the body, the ball insertion opening being in fluid communication with the opening in the tee;
- a ball drop opening defined in the body, wherein the ball drop opening intersects the ball insertion opening;
- a ball inserter piston that is attached to the body, wherein a rod of the piston is axially aligned with the ball insertion opening;
- an inserter cavity isolation valve coupled to the body, the inserter cavity isolation valve having a valve element that, when closed, blocks the ball insertion opening and partially defines an inserter cavity between the inserter cavity isolation valve and the piston;
- a ball engagement device coupled to an end of the rod of the ball inserter piston, the ball engagement device having an engagement face that is adapted to engage a ball when a ball is positioned within the inserter cavity;
- a pressure relief opening defined in the body, the pressure relief opening being in fluid communication with the inserter cavity;
- a pressure relief valve coupled to the body, the pressure relief valve being in fluid communication with the pressure relief opening; and
- a ball input device coupled to the body, the ball input device having a removable plug and a removable cap and an opening that is axially aligned with the ball drop opening.
12. The device of claim 11, wherein the ball insertion opening and the ball drop opening have the same diameter.
13. The device of claim 12, wherein the pressure relief opening has a diameter that is less than the diameter of the ball insertion opening and the ball drop opening.
14. The device of claim 13, wherein the inserter cavity isolation valve is one of a gate valve or a ball valve.
15. The device of claim 13, wherein the engagement face is a substantially planar face.
16. The device of claim 13, wherein the opening in the tee has a diameter that is equal to a diameter of the ball insertion opening in the body.
17. A method of inserting a ball into a well bore, the method comprising:
- closing at least a lower master valve so as to isolate a ball inserter device positioned vertically between an upper master valve and the lower master valve from pressure within the well bore;
- opening a relief valve so as to relieve pressure within an inserter cavity that is located in a body of the ball inserter device between a closed inserter cavity isolation valve and a ball inserter piston that is coupled to the body;
- after relieving the pressure within the inserter cavity, removing a removable plug from a ball input device so as to allow communication with a ball drop opening defined in the body, wherein the ball drop opening intersects a ball insertion opening defined in the body;
- inserting a ball through the ball input device so as to position the ball within the inserter cavity between the ball inserter piston and the closed inserter cavity isolation valve;
- with the inserter cavity isolation valve in its closed position, coupling the removable plug to the ball input device;
- after coupling the removable plug to the ball input device, opening the inserter cavity isolation valve;
- actuating the ball inserter piston from a retracted position to an extended position so as to move the ball through the open inserter cavity isolation valve and the ball insertion opening and into the well bore;
- after inserting the ball into the well bore, actuating the ball inserter piston so as to cause it to return toward the retracted position;
- closing the inserter cavity isolation valve so as to block the ball insertion opening; and
- after closing the inserter cavity isolation valve so as to block the ball insertion opening, opening at least the lower master valve.
18. The method of claim 17, wherein closing at least a lower master valve comprises closing both the lower master valve and the upper master valve so as to isolate a ball inserter device.
Type: Application
Filed: Aug 20, 2015
Publication Date: Feb 23, 2017
Inventors: Bradley Eric Penney (Calgary), Curtis Bernard Holmes (Leduc County), Patrick John Gallagher (Edmonton)
Application Number: 14/830,825