DEVICE FOR CONNECTING THE STRUCTURAL ELEMENTS OF RIBS AND RETICULAR STRUCTURES
A device for connecting the structural elements, in particular elements of ribs used to support and to consolidate an excavation, reticular structures and similar, comprises at least a first housing (4; 44; 403; 411) having a cavity (14; 414; 144) and capable of being associated with a first structural element (2; 20; 200; 121), at least one connection body (5; 56; 511) having at least one insertion portion (119; 58; 591) for insertion in the said cavity (14; 414; 144) of the said first housing (4; 44; 403; 411) and capable of being associated with a second structural element (3; 30; 131), and locking means (11, 12, 13, 15, 17; 60, 61, 62, 63, 47; 621, 623, 653) for locking the said insertion portion (119; 58; 591) of the said connection body (5; 56; 511) inside the said cavity (14; 414; 144). The housing may be arranged in a cup-shaped element and may be linked in a revolving/hinging manner with the connection body.
The present invention concerns a device for connecting the structural elements, in particular elements of ribs, reticular structures and similar. The present invention also concerns a rib for supporting and consolidating an excavation comprising means for connecting the said structural elements and a method for installing a supporting rib inside an excavation.
In the field of supporting structures, it is known to use structural elements that are connected to each other in order to create the final form of the said supporting structure. These structural elements may have an open cross-section, for example C or double T, or a closed cross-section. In the case of closed cross-sections, the structural elements are tubular and may have cross-sections of any form, for example circular, square, rectangular or triangular.
For the support of excavations, such as motorway or railway tunnels, it is known to use reinforcing arches called “ribs”. In particular, a rib usually comprises a plurality of shaped steel elements mutually connected in a “vault” configuration. These elements are formed by “open” profiles with H, INP, C or double T cross-section, and are made integral with one another by a connection element known as a tie plate. In the majority of cases, the profiles are mutually connected at the level of the excavation to be reinforced, after having been shaped by metalworking. After being assembled, each rib is connected to the adjacent ribs through connection chains whose ends are connected to supports welded along the body of the rib profiles. The space between two consecutive ribs and the wall of the excavation is usually reinforced with sprayed concrete (shotcrete).
In order to connect two structural elements to each other and obtain the final form of the support structure, a pair of joining plates are generally used, intended to be mutually connected by means of bolts. A joining system is known from the document EP 2354447, which describes a rib for supporting and consolidating an excavation consisting of multiple structural elements connected to each other. In the known joining system, each first joining plate has portions that are welded to a relative structural element at a terminal section. Each joining plate, usually rectangular in shape, comprises two series of holes for the connection of bolts that fix the plates to each other, making the connection between the structural elements so that the structural elements form a continuous structure that develops over the entire extension of the structure.
This known joining system has various disadvantages.
In order to make the connection, the structural elements must be precisely positioned with respect to each other so as to line up the holes of the plates into which the bolts are to be inserted. This is difficult, particularly in the case of rather extensive structures, especially those extending vertically, or structures that must assume a particular final configuration, such as ribs in a “vault” configuration.
Moreover, the connection cannot be made automatically, since the mutual positioning of the plates and the insertion of the bolts can only be done manually. This connection process therefore requires a substantial investment of time.
This connection may also be unstable if, for example, the bolts are not fixed correctly. In particular, the instability of the connection may increase over time if the tightness of the bolts is not checked periodically.
The aim of the present invention is to provide a rapid and secure connection between structural elements.
A further aim of the present invention is to make an automatic connection that does not require manual intervention.
These aims are achieved by means of a device for connecting the structural elements, particularly elements of ribs, reticular structures and similar, comprising at least one housing having a cavity and capable of being associated with a first structural element, at least one connection body having at least one insertion portion for insertion in the said cavity of the said first housing and capable of being associated with a second structural element, and means for locking the said insertion portion of the said connection body inside the said cavity.
Advantageously, the locking means comprise at least one pin cooperating with elastic means and capable of being inserted into a hole made in a side wall of the said cavity of the said first housing, the said pin and the said elastic means being arranged on the said insertion portion of the said connection body.
Preferably, the said insertion portion of the said connection body has at least one cavity and at least one hole made in a side wall of the said cavity, the said pin being inserted into the said hole and the said elastic means being arranged inside the said cavity. In this way, a compact structure is created that makes it possible to automatically and rapidly lock the connection body inside the cavity of the housing.
Advantageously, the insertion portion is countershaped with respect to the said first cavity of the said first housing, which preferably has an essentially truncated cone shape. This structure makes it easier to insert the connection body into the cavity of the housing.
According to an advantageous implementation, the device comprises at least a second housing having at least one cavity and capable of being associated with the said second structural element, the said connection body comprising a fixing portion capable of being arranged and fixed inside the said cavity of the said second housing. Preferably, the cavity of the said first housing and the cavity of the said second housing have essentially the same form.
Advantageously, the said insertion portion and the said fixing portion of the said connection body have essentially the same form. In this way, a single type of hollow housing can be provided for associating with each structural element, successively fixing the connection body inside one of the housings.
According to a preferred form of implementation, the said first housing and/or the said second housing is/are arranged in a cup-shaped element, the said cup element having a side wall for fixing to a respective structural element. The cup element allows the device to be easily fixed to structural elements of different shapes and cross-sections, both open and closed.
The aims of the present invention are also achieved by means of a rib for supporting and consolidating an excavation, comprising at least a first rib structural element and at least a second rib structural element, the said first rib structural element and the said second rib structural element being connected by connecting means, in which the said connection means comprise at least one engaging connection element associated with the said first rib structural element and cooperating with elastic means, the said engaging connection element being movable between a first unlocking position and a second locking position with respect to the said second rib structural element.
Advantageously, the said first rib structural element and the said second rib structural element are connected rotatably to each other, so as to move from a first position in which the said rib structural elements are essentially folded one on the other to a second position in which they are arranged so as to form at least one essentially continuous portion of rib. This makes it possible to easily transport all the structural elements of the rib in a closed configuration to the site of the excavation and to easily install the said rib.
Further characteristics and advantages will emerge from the following detailed description of a number of preferred implementations of the invention, provided purely by way of non-limitative example, with reference to the annexed drawings, in which:
The connecting device 1 of
In an alternative form not illustrated in the drawings, the pins 13 and the corresponding elastic elements 17 are arranged on the housing 4 associated with the first structural element 2.
As illustrated in
The first cup element 40 comprises a side wall 41 and a base 42. The side wall 41 is capable of being fixed to a surface 21 of the relative structural element 20 at one of its ends 22. The base 42 of the cup element 40 has a recess 43 that forms a housing 44 defining a cavity 414, having a portion 45 preferably with a truncated cone shape. Advantageously, the truncated cone portion 45 is linked to the base 42 by means of an inclined section 46. The side wall 41 of the housing 44 has one or more holes 47, preferably four.
The second cup element 50 comprises a side wall 51 and a base 52. The side wall 51 is capable of being fixed to a surface 31 of the relative structural element 30 at one of its ends 32. The base 52 has a recess 53 that forms a housing 54 defining a cavity 514, preferably with a truncated cone shape.
The side wall 51 of the housing 54 has one or more holes 67, preferably four.
Within the cavity 514 of the housing 54 of the second cup element 50 is fixed a connection body 56 by means of bolts 55 inserted into the holes 67. The connection body 56 has a fixing portion 57, preferably hollow and countershaped with respect to the cavity 514 in the housing 54. In this case, the fixing portion 57 has a truncated cone shape. An insertion portion 58 with a cavity 581 is associated with the fixing portion 57. The insertion portion 58, preferably with a truncated cone shape, is arranged symmetrically with respect to the larger base 59 of the truncated cone fixing portion 57, and capable of being inserted into the cavity 414 of the housing 44 of the first cup element 40 of the first structural element 20.
Also in the form of implementation of
In the form of implementation of
According to the form of implementation illustrated in
At the start of the connection between the two structural elements 20, 30, preferably hinged between each other, a first structural element 20, for example the structural element provided with the single housing 44, is rotated so as to bring it towards the connection body 56 associated with the second structural element 30 (
During the rotation, a first pin 61 of the connection body 56, sliding on the side wall 45 of the housing 44, is pushed out of the respective hole 60 against the force exerted by the elastic element 63. As the rotation continues (
In an alternative form of implementation not illustrated in the drawings, a cup element as illustrated in
The cup element 400, in this case with a square or rectangular transverse cross-section, is arranged at an end 201 of the respective structural element 200 and fixed by means of bolts 402 on to an external wall 202 of the structural element 200, so that the housing 403 of the cup element 400 is in proximity to the end 201 of the structural element 200. Alternatively, the cup element may be welded on to an external wall of the structural element.
In a form of implementation not illustrated, the reticular structure consists of a lattice, for example of triangular cross-section, and the cup element is fitted on to an end of the structural element of the lattice and welded to the struts of the said lattice.
According to a further form of implementation illustrated in
The connecting device 111 also comprises a connection body 511, which has a supporting and fixing portion 590 and an insertion portion 591. The supporting and fixing portion 590 has an essentially flat first surface 590A capable of coming into contact with a base 411C of the housing 411, and a second surface 590B, opposite the first, capable of being fixed to the second structural element 131, for example by welding. With the supporting and fixing portion 590 is also preferably associated a hinge portion 60b. The insertion portion 591 preferably has an essentially truncated cone shape. Advantageously, the insertion portion 591 is hollow so as to connect the inside of the first structural element 121 and the inside of the second structural element 131 to each other. The internal wall 592 of the insertion portion 591 has a first inclined section 592A essentially parallel to the truncated cone external wall 411A of the housing 411 and a second section 592B with an opposite inclination.
The insertion portion 591 has an essentially flat annular base 595 on which are preferably made incisions 597. On the external wall 593 of the insertion portion 591 is provided a groove 623 for the insertion of the elastic ring 653.
The elastic ring 653 may be prefitted on to the internal wall 411B of the housing 411 and inserted into the groove 623 of the insertion portion 591 during the connection phase. Alternatively, the elastic ring 653 may be prefitted into the groove 623 of the insertion portion 591 and inserted into the groove 621 made on the internal wall 411B of the housing 411 during the connection phase.
As illustrated in
As the rotation continues (
In an alternative form not shown in the drawing, the housing 411 and the insertion portion 591 of the connection body 511 have a truncated pyramid cross-section. This cross-section allows the connection of tubular structural elements with a rectangular or square cross-section and of structural elements with an open cross-section.
The connecting device according to the invention therefore allows rapid connection of the structural elements. The device may be associated with structural elements of various forms, with either an open or a closed cross-section, and ensures a stable connection.
The rib 100 is formed by one or more structural elements 101, 102, 103, made from a metallic material such as construction steel (Fe 430 or other). The rib 100 has a symmetrical “vault” configuration with respect to a plane of symmetry S. This configuration generally reflects that of the portion of the excavation intended to be reinforced by means of the said rib.
The rib in
As illustrated, the first structural element 101 and the third structural element 103 are arranged in an essentially mirror-image position with respect to the plane of symmetry S of the rib 100. The second structural element 102 is preferably developed symmetrically between the first structural element 101 and the third structural element 103 with respect to the said plane of symmetry.
The first structural element 101 is provided with a first end portion 151 operationally connected to a first terminal portion 181 of the second element 102 by first connecting means 161 and a second end portion 152 intended to be connected to a supporting element 190 of the rib 100.
The third structural element 103 has a first end portion 171 intended to be connected to a second terminal portion 182 of the second structural element 102 by second connecting means 162 and a second end portion 172 intended to be connected to a second supporting element 191 of the rib 100.
According to a preferred form of implementation, each structural element 101, 102, 103 is formed by a tubular body. The tubular body has a transverse cross-section that defines a respective internal cavity that develops over the entire length of the body. This internal cavity is intended to be filled with concrete following the installation of the rib 100. The transverse cross-section of the tubular body may be square, rectangular or circular.
According to this form of implementation, the body of the first tubular element 101 is prepared to be associated with a filling device, not illustrated in the drawing, operationally capable of being connected to means for the injection of concrete into the internal cavity of the said body.
Preferably, the third structural element 103 is also capable of being associated with a filling device associated with the tubular body of the said element.
Advantageously, the connecting means 161, 162 that connect the second structural element 102 with the first structural element 101 and the third structural element 103 are configured so that the internal cavity of the second structural element 102 is in communication with those of the first structural element 101 and of the third structural element structural element 103. Through this solution, the concrete injected into the internal cavity of the first structural element 101 and of the third structural element 103 also reaches the internal cavity of the second element 102 so as to allow it to be filled.
In other forms of implementation not illustrated in the drawings, the rib may be formed by one or more structural element consisting of profiles with an open transverse cross-section, for example an H or a C or a double T cross-section.
According to the invention, the connecting means 161, 162 for connecting the structural elements 101, 102, 103 comprise at least one engaging element associated with elastic means.
In a form of implementation illustrated in
The tubular portion 168 is inserted into the second structural element 102, pushing the pins 165 into the respective holes 16 against the force exerted by the elastic means 166 and is then fixed to the second structural element 102 when the pins 165 reach the position of the holes 167 of the second structural element 102 and are inserted into the said holes.
In the case of ribs with an open cross-section, for example a C or double T cross-section, the tubular portion 168 of the connecting means 161 of
In an alternative form of implementation, applicable to ribs with an open or closed cross-section, the connecting means have a projection associated with elastic means and insertable into a corresponding locking seat provided on the second structural element.
In an advantageous form of implementation, the structural elements are connected by means of one of the devices illustrated in
Advantageously, the structural elements 101, 102, 103 are connected to each other by a rotating connection, for example by hinges, so as to move from a first position in which the structural elements are essentially folded one on to the other to a second position in which they are arranged so as to form at least one essentially continuous portion of rib.
In
The structural elements of the rib are connected by hinges so that they are folded one on to the other in order to be easily transported to the site of the excavation.
The rib is transported to the site of the excavation in the configuration in which the structural elements and the supporting elements are folded one on to the other (
The element that forms the arch of the rib is then raised so that the structural elements turn on the hinges in order to bring them into an open configuration (
The other structural elements are then arranged on the side wall of the excavation and the supporting elements are then rotated with respect to the relative hinges in order to bring them into the final installation position (
On completion of the relative rotation, the structural elements and the supporting elements are fixed in the installation position by means of the connecting devices described above. Installation is therefore effected in a rapid and automatic manner.
Claims
1. A device for connecting structural elements, in particular elements of ribs, reticular structures and similar, comprising at least a first housing having a cavity and capable of being associated with a first structural element, at least one connection body having at least one insertion portion for insertion in the said cavity of the said housing and capable of being associated with a second structural element, and means for locking the said insertion portion of the said connection body inside the said cavity.
2. The device according to claim 1, wherein the said locking means comprise at least one pin cooperating with elastic means and capable of being inserted into a hole made in a side wall of the said cavity of the said first housing, the said pin and the said elastic means being arranged on the said insertion portion of the said connection body.
3. The device according to claim 2, wherein the said insertion portion of the said connection body has at least one cavity and at least one hole made in a side wall of the said cavity, the said pin being inserted into the said hole and the said elastic means being arranged inside the said cavity.
4. The device according to claim 1, wherein the said locking means comprise at least a first groove made on an internal wall of the said housing, at least a second groove made on an external wall of the said insertion portion and at least one elastic ring arranged in the said first groove or in the said second groove.
5. The device according to claim 1, wherein the said insertion portion is essentially countershaped with respect to the said cavity of the said first housing.
6. The device according to claim 1, wherein the said cavity of the said first housing has an essentially truncated cone shape.
7. The device according to claim 1, wherein it comprises at least a second housing with at least one cavity and capable of being associated with the said second structural element, the said connection body comprising a fixing portion capable of being arranged and fixed inside the said cavity of the said second housing.
8. The devices according to claim 7, wherein the said cavity of the said first housing and the said cavity of the said second housing have essentially the same form.
9. The device according to claim 7, wherein the said insertion portion and the said fixing portion of the said connection body have essentially the same form.
10. The device according to claim 1, wherein the said first housing and/or the said second housing is/are arranged in a cup-shaped element, the said cup element having a side wall for fixing to a respective structural element.
11. The device according to claim 1, wherein the said first housing and the said connection body are connected rotatably to each other, preferably by means of at least one hinge.
12. The rib for supporting and consolidating an excavation, comprising at least a first rib structural element and a second rib structural element, wherein it comprises at least one connecting device according to claim 1.
13. A rib for supporting and consolidating an excavation, comprising at least a first rib structural element and at least a second rib structural element, the said first rib structural element and the said second rib structural element being connected by connecting means, wherein the said connecting means comprise at least one engaging connection element associated with the said first rib structural element and cooperating with elastic means, the said engaging connection element being movable between a first unlocking position and a second locking position with respect to the said second rib structural element.
14. The rib according to claim 12, wherein the said first rib structural element and the said second rib structural element are connected rotatably to each other, preferably by means of at least one hinge, so as to move from a first position in which 1 the said rib structural elements are essentially folded one on the other to a second position in which they are arranged so as to form at least one essentially continuous portion of rib.
15. A method for installing a rib according to claim 12, comprising the following phases:
- transporting the rib into the excavation with the structural elements essentially folded one on to the other according to the said first position;
- moving the structural elements of the rib to form an essentially continuous portion of rib according to the said second position;
- positioning the structural elements of the rib inside the excavation.
Type: Application
Filed: May 28, 2015
Publication Date: Apr 6, 2017
Inventor: Cristiano BONOMI (Peschiera Borromeo)
Application Number: 15/313,289