ACTIVE MATTRESS ENCASEMENT
An active mattress encasement which can be relatively easily installed or removed or rotated over a mattress supported by a foundation is disclosed. The encasement is formed to encapsulate a mattress and may include a top panel, a bottom panel and multiple side panels. One or more of the side panels are zippered together, In one embodiment, the un-zippered side panels, i.e. side panels without zippers, fixedly connect the top and bottom portions of the side panels. In another embodiment, an inflatable volume is integrated into the bottom panel. Alternatively, the inflatable volume may be integrated with a separate detachable cover and attached to the bottom panel by conventional means. The top and bottom panels, as well as the side panels may be made from a conventional materials. The underside of the top panel and optionally the inside of the side panels may be coated with a waterproof coating, such as polyurethane (TPU/PU), silicone, and/or urethane to form a waterproof membrane. In accordance with an important aspect of one embodiment of the invention, an interior surface of the bottom panel is formed with a slick surface while the exterior surface of the bottom panel is integrated with an inflatable volume. The inflatable volume faces outwardly and is adapted to be in contact with the foundation or optional bed skirt. In this embodiment, the exterior surface of the bottom panel of the encasement is formed at least partially with a non-slick surface. The non-slick surface provides a frictional relationship between the exterior surface of the bottom panel of the encasement and the foundation or bed skirt while the encasement is being installed or removed over a mattress. The slick interior surface of the bottom panel allows a mattress to be rotated, installed, or removed, once the bottom panel is juxtaposed between the mattress and the foundation in an application in which the encasement is unzipped and the top panel is disposed on the floor adjacent one end of the mattress. Alternatively, a separate detachable cover may be used to allow the mattress to be relatively easily installed or removed or rotated with the encasement fully installed on the mattress. Optional straps may be provided, fixedly attached to the encasement, to allow the encasement to be snugged against the mattress. This enables the encasement to be used with a relatively wide range of mattress sizes and still provide a snug fit.
1. Field of the Invention
The present invention relates to an active encasement which can be installed or removed relatively easily over a mattress supported by a foundation or fixed or adjustable platform (hereinafter “foundation”) which also facilitates bed making and rotation of the mattress even in applications in which a bed skirt is installed over a foundation and can accommodate a relatively wide range of mattress sizes.
2. Description of the Prior Art
Mattress encasements are used as a prophylactic cover over an entire mattress to protect the mattress from various situations, such as parasites and stains, for example, pet stains. Such encasements are also available for box springs. Examples of such encasements are disclosed in US Patent Application Publication Nos.: US 2012/0260426; US 2012/0255120; 2012/0192356; 2012/0167302; and 2011/00100856 as well as U.S. Pat. Nos. 8,087,111 and 8,156,588, all hereinafter incorporated by reference.
Some known encasements are made from a vinyl material. There are several problems with such vinyl encasements. One such problem is that they are uncomfortable. Another problem relates to cleaning them after being in contact with blood, urine or other matter. Such vinyl encasements cannot be laundered. In order to solve this problem, encasements made from launderable materials have been developed. For example, U.S. Pat. No. 8,087,111 discloses an encasement formed from two layers; an inner layer and an outer layer. The outer layer is formed from cotton or other common encasement material or a material commonly used for mattress protectors, as well as bedding fabric, such as polyester or a polyester-cotton blend. The inner layer is formed as a waterproof membrane, for example, a polyurethane or other suitable waterproof coating.
Because of the need for laundering, some known encasements are formed with a zipper along one to three sides forming a pocket on one end for installation and removal for laundering. In order to launder the encasement, the mattress is normally flipped upside down so that the mattress top is in contact with the foundation and the dust cover is facing upwardly. Next, the mattress is slid off one end to enable the pocket to be slipped over one end of the mattress. The encasement is then slipped over the rest of the mattress. The mattress is again flipped over so that the dust cover is resting on the foundation and the comfort top is facing upwardly. The top layer of the encasement with the waterproof membrane is then zipped to the bottom layer to complete the installation. In order to remove an encasement, the zipper is unzipped along one or more sides and the mattress is lifted from the foundation to remove the encasement.
Mattresses are relatively heavy items. The weight of a mattress varies as a function of the coil core size, the gauge of the coil and the type of foam material used. An average king size mattress weighs between 85 and 115 pounds. High end king size mattresses with latex or memory foam can weigh as much as 300 pounds (http:/www.mattressdirectonline.com). As such, lifting the mattress to remove the encasement and flipping it over twice to install a clean encasement can be an extremely difficult task, especially in hotels and motels where multiple encasements must be changed in a single day.
Another problem relates to rotation of a mattress that is encased in an encasement. For one thing, the mattress handles are covered by the encasement making an encased mattress difficult to lift and rotate. The problem is especially acute if there is a bed skirt on the foundation. In that case, rotation of the mattress would move the bed skirt out of position, essentially requiring the mattress to be rotated by lifting the mattress and rotating the mattress while lifted relative to the foundation.
Another problem relates to the fact that there is no standard size for a mattress. Commonly available mattresses are normally 4″ to 18″ in depth. Some available mattresses are 20″ in depth or more. Although the length and width measurements of various mattresses are fairly standard, there are known differences in the lengths and the perimeters of the various mattresses. Although different encasement sizes are manufactured to accommodate the various mattress depths, known encasements do not address the differences in mattress and perimeter lengths. As such, the encasements, depending on the mattress size, do not always provide a snug fit relative to the mattress, which is highly undesirable from a housekeeping standpoint.
Another known problem relates to bed making. In particular, hotel and motel chains as well as healthcare facilities which include hospitals, nursing homes and extended care facilities (hereinafter “commercial facilities”) are known to encase their mattresses and box springs in encasements. Such commercial facilities are also known to only use flat sheets in their facilities due to the lower cost of flat sheets relative to fitted sheets and the desire to maintain fewer items in their respective inventories. As such, in order to properly make the beds in such facilities which utilize flat sheets, housekeeping personnel need to lift the mattress, which can be quite heavy, as discussed above. More particularly, in such facilities, beds are made with a top sheet and a bottom sheet and a blanket. Both the top sheet and the bottom sheets are flat sheets. In order to properly make the bed, the top and bottom sheets are tucked in between the top mattress and the box spring. More specifically, the bottom sheet is placed on the bed, so that an equal amount of the sheet hangs off each side of the bed and an equal amount of the sheet hangs off the head and foot regions of the bed. The excess is tucked in at the head and foot regions of the bed to form so called “hospital corners”. Next, the excess portions of the bottom sheet are tucked in between the mattress and the foundation. The top sheet is then placed on top of the bottom sheet and placed and tucked in the same manner as the bottom sheet with hospital style corners except the head region is left open. In other words, only the foot and side portions of the top sheet are tucked between the mattress and the box spring. Next, a blanket is placed on the bed and may be tucked in the same manner as the top sheet.
In order to tuck the top and bottom sheets between the mattress and the box spring, the top mattress must normally be lifted. As mentioned above, mattresses can weigh up to 300 pounds. In order to make a bed, a housekeeping employee may need to lift a mattress up to ten (10) times per bed. Assuming that each housekeeping employee in a hotel, motel or healthcare facility makes at least 15-30 beds in a single shift, each housekeeping employee would typically lift a mattress at least 150-300 times per shift. Since bed making is a daily chore, housekeeping employees probably lift mattresses 150-200 times per shift on a daily basis.
Such sustained and repetitive lifting may lead to employees developing various repetitive injury problems, resulting in employees missing work or, in severe cases, being placed on disability. Measures have been taken to mitigate such health problems. For example, simply using fitted sheets for the lower sheet reduces the number of times the mattress is to be lifted by an estimated 40%. However, fitted sheets do not allow for the bottom sheets to be made into “hospital corners” that hospitals are known for. Moreover, even using fitted sheets for the bottom sheet still requires a housekeeping employee to lift mattresses at least 90-160 times per day using the example above.
Moreover, the use of fitted sheets is not without its drawbacks. For example, fitted sheets cost more than flat sheets. In addition, fitted sheets increase the sheet inventory of hotels and motels since both fitted and flat sheets must be stocked. Also, frequent washing of sheets in commercial facilities tends to wear out the elastic in fitted sheets. As such, fitted sheets used in such facilities need to be replaced in applications in commercial facilities more frequently than straight sheets.
Thus, there is a need for an encasement that can easily be installed or removed for changing or laundering that facilitates bed making as well as rotation of a mattress to even out body impressions, even in applications which include a bed skirt and can accommodate a range of mattress sizes. There is also a need for further minimizing or eliminating the need for housekeeping employees to lift mattresses while tucking in unfitted flat sheets while still providing “hospital corners” on the made beds.
SUMMARY OF THE INVENTIONBriefly, the present invention relates to an active encasement which can be relatively easily installed or removed over a mattress supported by a foundation. The encasement is formed to encapsulate a mattress and includes a top panel, a bottom panel and four side panels. One or more of the four side panels are zippered together. In an embodiment with one, two, or three zippered side panels, the un-zippered side panels may be configured to fixedly connect the top panel to the bottom panel. In one embodiment, an inflatable volume is integrated into the bottom panel. In an alternative embodiment, the inflatable volume may be integrated with a separate detachable cover and attached to the bottom panel by conventional means. The top and bottom panels as well as the side panels may be formed from a conventional or non-conventional encasement material or a material commonly used for mattress protectors, as well as conventional bedding material and/or waterproof and/or spill proof and/or moisture proof and/or anti-bacterial and/or anti-allergen and/or anti-dust-mite and/or bed bug proof material, such as TPU polyurethane coated terry cotton, polyester knit, vinyl, bamboo fabric, or silver infused or coated type material, or any combination of the above (hereinafter “materials”). The underside of the top panel and optionally the inside of the side panels may be coated, embossed or otherwise covered with a waterproof layer or coating, such as polyurethane, to form a waterproof membrane. In accordance with an important aspect of one embodiment of the invention, an interior surface of the bottom panel of the encasement is formed with a slick surface while the exterior surface of the bottom panel is integrated with an inflatable volume that faces outwardly and is adapted to be in contact with the foundation or bed skirt. In this embodiment, the exterior surface of the bottom panel of the encasement is formed as a non-slick surface. The non-slick surface provides a frictional relationship between the exterior surface of the bottom panel of the encasement and the foundation or bed skirt while the encasement is being installed, removed, or rotated with respect to a mattress, relative to the foundation. The slick interior surface of the bottom panel allows a mattress to be rotated once the bottom panel is juxtaposed between the mattress and the foundation in an application in which the encasement is unzipped and the top panel is disposed on the floor adjacent one end of the mattress. Alternatively, a separate detachable cover may be used to allow the mattress to be rotated with the encasement fully installed on the mattress. Optional straps may be provided, rigidly affixed to the encasement. These straps allow the encasement to be snugged against the mattress to enable the encasement to be used with a relatively wide range of mattress sizes and still provide a snug fit.
These and other advantages of the present invention will be readily understood with reference to the following specification and attached drawing wherein:
The present invention relates to an active encasement which can be relatively easily installed or removed over a mattress supported by a foundation. The encasement is formed to encapsulate a mattress and includes a top panel, a bottom panel and optional four side panels and a conventional, or alternatively, a non-conventional, zipper and zipper enclosure, as well as zippers and zipper enclosures typically used for encasements (hereinafter “zipper”). The active encasement also includes an inflatable volume. As used herein, a side panel is understood to mean those portions or the encasement that contact the side panels of the mattress when the encasement is installed. One or more of the side panels are zippered together. In embodiments in which one, two, or three panels are zippered together, the un-zippered side panel(s) may be configured to fixedly connect the top panel to the bottom panel. The top and bottom panels, as well as the side panels, may be made from a conventional encasement material or a material commonly used for mattress protectors, as well as conventional bedding material, as described above. The underside of the top panel and optionally the inside of the side panels may be coated with a waterproof coating, such as polyurethane, to form a waterproof membrane.
In alternative embodiments, the bottom panel may be integrally formed to attach directly to the side panels of the encasement. In this embodiment, the top panel and side panels may be integrally formed and zippered directly to the bottom panel. Alternatively, the bottom panel and side panel may be integrally formed and zippered directly to the top panel.
In another alternative embodiment, the encasement may be formed with an oversized top and bottom panels that are zippered together on at least one side. The top and bottom panels are sized to cover the top and bottom surfaces of a mattress as well as the four side surfaces of the mattress. An extending portion which extends from the top and bottom surfaces of the mattress fits up against the side surfaces of the mattress. In this embodiment, one, two, three or four edges of the top and bottom panels may be zippered. In accordance with an important aspect of one embodiment of the invention, the bottom panel is formed with a slick interior surface and a non-slick exterior surface. The exterior non-slick surface allows a mattress to be rotated while maintaining the position of the bottom panel of the encasement relative to the foundation and without affecting the position of an underlying bed skirt in applications in which a bed skirt is covering the foundation while the slick interior surface facilitates rotation of the mattress. The present invention also facilitates installation and removal of the encasement over a mattress or a foundation, such as a box spring while eliminating the need to lift or flip the mattress.
Optional straps may be provided, rigidly affixed to the encasement. The straps allow the encasement to be snugged against the mattress or foundation to enable the encasement to be used with a relatively wide range of mattress and foundation depths and still provide a snug fit.
In embodiments in which the inflatable volume is formed as part of a separate cover, the cover is simply detached from the encasement and attached to the foundation which may be covered with a bed skirt. In this application, the mattress can be rotated with the encasement fully installed with respect to the mattress. After the mattress is rotated, for example, 180 degrees, the separate cover with the integral inflatable volume may be reattached to the mattress.
Four embodiments of the invention are contemplated. In a first embodiment, the inflatable volume is integrally formed in a bottom panel of the encasement. In a second embodiment of the invention the inflatable volume is integrally formed in a detachable separate cover. In a third embodiment, a separate cover is used with the first embodiment. All three embodiments are illustrated and described below. In a fourth embodiment, the encasement is formed with extended side panels that can be folded over to overlap the bottom panel and be attached thereto.
The first embodiment of the encasement includes an integral inflatable volume as illustrated in
The principles of the present invention are applicable to various mattresses including box springs and mattresses supported by fixed foundations, such as box springs, as well as adjustable platforms, as illustrated in
After the encasement 30 is used on a hotel or motel mattress, it is preferable to zip up the encasement 30, remove the air, as discussed above, and transport the encasement in a zipped up condition until the encasement can be laundered. This is done to prevent mites, bed bugs, allergens, certain microbes, and the like from the hotel or motel mattress from being released in a suitcase or travel bag. A HEPA filter 55 (
Alternatively, the air valve can be omitted and a small aperture formed anywhere on the encasement covered with a HEPA filter may be used. The HEPA filter 55 can also be used with the various adjustable air valves, for example, the air discharge valves 83 and 85, as illustrated in
As mentioned above, a first embodiment of the invention which includes an integrally formed inflatable volume is illustrated in
Alternatively, only one side panel of the encasement may be zippered, as illustrated in
Referring back to
The encasement 30 in accordance with the present invention provides the standard protection for a mattress from spills, allergens, parasites and/or stains but also provides additional features which relate to the management of the mattress, as discussed below. These features are provided by the novel construction of the encasement 30, as discussed below.
The bottom panel 34 is configured to facilitate various mattress management features without compromising the ability of the encasement 30 to provide protection from stains and parasites. Specifically, the bottom panel 34 includes an interior surface 46 and an exterior surface 48. The interior surface 46 is formed as a slick surface while the exterior surface 48 is formed with an integrally formed inflatable volume, generally identified with the reference numeral 48 from an at least partially non-slick material, generally identified with the reference numeral 47. In the first embodiment the non-slick material 47 helps provide a frictional grip between the encasement and the foundation or bed skirt while the mattress is being rotated and during installation or removal of the encasement, as discussed below.
Various materials can be used for the bottom panel 34 having a slick interior surface 46 and the non-slick material 47. All of these materials including the materials used for the balance of the encasement 30 may be launderable. As used herein, the terms “slick” and “non-slick” refer to their respective relative co-efficient of friction. In other words, the present invention contemplates materials in which the “slick” surface has a relatively lower co-efficient of friction than the “non-slick” surface. Exemplary materials are provided below. As used herein, the materials and or coatings may be formed as a single layer or multiple layers.
The non-slick exterior material 47 of the bottom panel can be created on one side of a slick material by way of a coating or sewing or fusing a non-slick backing to one side of the non-slick material. Other conventionally available materials are also suitable for the bottom panel 34 having a slick interior surface 46 and a non-slick exterior material 47. For example, 70 Denier Heat Sealable (backside) 100% Nylon Rip Stop material is suitable for use for the bottom panel 34 other materials with similar coefficients of friction with a coating on one side, for example, urethane, silicone, or coated or bonded or sewn or fused thermal plastic or heat sealable coatings. Alternatively, a non-slick material can be used for the bottom panel 47 with a slick coating or a fabric with a slick side and a non-slick side.
Such nylon or polyester rip stop material is known to come in widths of 32″-104″ inches wide and weigh about 0.9-4.4 ounces per square yard. Such material can easily be pieced together to accommodate various mattress widths if necessary. Nylon or polyester rip stop material suitable for use with the present invention is available from various sources, such as, Quest Outfitters of Sarasota, Fla. (http:/questoutfitters.com). Their nylon taffeta material is described in detail at http:/questouffitters.com/coated.html#HEAT_SEALABLE, hereby incorporated by reference. Suitable nylon or polyester taffeta material is also available from Rockywoods in Loveland, Colo. (http:/www.rockywoods.com). Their nylon taffeta material is described in detail at http:/wvvw.rockywoods.com/Fabrics-Hardware-Patterns-Kits/Medium-Weight-Nylon-Fabrics/Heat-Sealable-70-Denier-Nylon-Taffeta, hereby incorporated by reference.
Non-woven materials may also be used for the bottom panel 34 having a slick side and a non-slick side. For example, Tyvek® polyethylene non-woven fabric, as manufactured by the DuPont Corporation and described in detail at http:/www2.dupont.com/Products and Services/en_VN/nwn.html may be used. Other materials having two slick sides can also be used, such as, silicone impregnated nylon rip stop, for example, as available from Seattle Fabrics, Inc., http:/www.seattlefabrics.com/nylons.html. Other materials can also be used with a coating applied to one side. Moreover, different materials can be used for each cover in an application.
Various other materials with a slick side and a non-slick side are also suitable for the bottom panel 34. For example, the following exemplary materials may be used:
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- warp-knit fabric with a polyurethane laminate coating or a silicone coating.
- a non-woven material with a polyurethane laminate coating or a silicone coating.
- Tricot fabric with a polyurethane backing or a silicone coating
- neoprene fabric with a polyurethane backing or a silicone coating.
- ballistic nylon or polyester fabric with polyurethane backing or a silicone coating.
- polyester knit fabric with a polyurethane backing or a silicone coating.
- cotton/polyester terry fabric with a polyurethane backing or a silicone coating.
- jacquard knit fabric with a polyurethane backing or a silicone coating.
- coral fleece fabric with a polyurethane backing or a silicone coating.
- microfiber/polyester knit with polyurethane backing or a silicone coating.
- a stitch bond fabric with a polyurethane laminate coating or a silicone coating.
- nylon or polyester rip stop with a silicone coating on one side and a polyurethane coating on the other side
- typical nylon or polyester ripstop with a silicone coating on one side and a polyurethane coating on the other side
- woven or non-woven fiberglass fabric with a silicone coating on one side and a polyurethane coating on the other side
- a stitch bond fabric, available from Tietex, item no 944164, style no. C243, wherein the fabric is 32% rayon, 22% polyester, 6% twaron and 40% coat.
- calendared nylon or polyester rip stop with a silicone coating on one side and a polyurethane coating on the other side
- calendared nylon or polyester taffeta with a silicone coating on one side and a polyurethane coating on the other side
- calendared suitable fabric with a silicone coating on one side and a polyurethane coating on the other side
Materials having a similar co-efficient of friction may also be used. All such materials are considered to be within the broad scope of the invention.
The following textile materials may also be used for the various surfaces discussed above. These textile materials can be used uncoated or coated on one or both sides as indicated below to control the co-efficient of friction to create a slick surface or a non-slick surface relative to the co-efficient of friction on the opposite side.
70 DENIER×70 DENIER NYLON RIPSTOP 70 DENIER×70 DENIER POLYESTER RIPSTOP 70 DENIER NYLON & POLYESTER BLEND 70 DENIER NYLON TAFFETA 70 DENIER POLYESTER TAFFETA 30 DENIER POLYESTER OR NYLON RIPSTOP OR TAFFETA 210 DENIER OXFORD NYLON 210 DENIER OXFORM POLYESTER 210 DENIER NYLON & POLYESTER BLEND NEOPRENE BALLISTIC NYLON OR POLYESTER OR POLYESTER BLEND WARP-KNIT FABRIC POLYVINYL CHLORIDE (PVC) POLYETHELENE SHEETING POLYPROPOLENE SHEETING NON-WOVEN FABRIC OLEFIN POLYOLEFIN POLYETHYLENE (PE, LLDPE, HDPE) STITCH-BOND FABRIC COTTON BLEND TERRY MATERIAL TRICOT NYLON COATED MATERIAL POLYESTER COATED MATERIAL PRESSURE SENSITIVE BACKED MATERIAL LAMINATED MATERIAL HIGH DENSITY & MOLECULAR WEIGHT POLYETHELYNE FILM POLYETHYLENE VINYL ACETATEThe following materials may be coated, laminated, bonded, impregnated, embossed, fused, layered between, or backed onto a side of the textile material(s) to provide a relatively high co-efficient of friction and thus may be used to provide a relatively non-slick surface, relative to the opposite side.
POLYURETHANE POLYVINYL CHLORIDE (PVC) POLYETHYLENE VINYL ACETATE THERMO PLASTIC RUBBER HEAT SEALABLE WATER REPELENT ACRYLIC ADHESIVE BLENDED COATING OF ANY OF THE ABOVEUNCOATED or utilizing the inherently low friction coefficient of an uncoated fabric
FOAM SILICONE BLENDED POLYMER NYLON POLYESTER THEMOPLASTICS ELASTOMER (TPE)The following materials may be coated, laminated, bonded, impregnated, embossed, fused, layered between, or backed onto a side of the textile material(s) to provide a relatively low co-efficient of friction and thus may be used to provide a relatively slick surface, relative to the opposite side.
SILICONE TEFLON PETROLEUM BASE POLYURETHANE DIRT WEAR RESISTANT HEAT SEALABLE BLENDED COATING OF ANY OF THE ABOVE SLICK FIBER WOVEN INTO FABRICUNCOATED or utilizing the inherently low friction coefficient of an uncoated fabric
BLENDED POLYMERS NYLON POLYESTER THERMOPLASTIC ELASTOMER POLYETHYLENE VINYL ACETATEThe top panel 32 defines an interior surface 52 and an exterior surface 50. The interior surface 52 is formed with a waterproof coating or membrane, for example, polyurethane or other conventional waterproof coating. The exterior surface 50 is formed from cotton or other common encasement material or a material commonly used for mattress protectors, as well as conventional bedding or launderable material, such as polyester or a polyester-cotton. The waterproof membrane may be coated on one side of the upper panel 32.
Various other materials can be used which are waterproof and/or spill proof and/or, moisture proof and/or anti-bacterial and/or anti-allergen and/or anti-microbial and/or anti-mite and/or bed bug proof. For example, a bamboo knit fabric with a TPU or PU lamination. Bamboo is naturally occurring anti-bacterial material. The TPU or PU lamination provides waterproofing and anti-allergen, anti-dust-mite, and anti-bed bug protection. Other fabrics with a nano-silver finish with a TPU or PU coating. The nano-silver finish is an non-allergic material. These materials can be used alone or in combination with other materials disclosed herein.
Various configurations for the side panels 36 and 38 are contemplated. For example, the side panels 36 and 38 may be formed from the same material as the bottom panel 34 or the top panel 32 or alternatively from other materials, such as permanent conventional or non-conventional bedding materials, for providing stain and/or allergen and/or parasite protection. The side panel 38 may be integrally formed with the top panel 32 and/or the bottom panel 34 or attached thereto by permanent conventional and/or non-conventional means, such as by sewing and/or RF welding and/or heat sealing and/or dielectric sealing and/or welding and/or ultrasonic sealing and/or heat sealing and/or bonding and/or utilizing adhesive and/or or weaving. The split side panels 36 may be formed from the same material as the bottom panel 34 or top panel 32. The side panels 36 are formed with an upper portion 42 and a lower portion 44 that are joined together by a zipper 40. The upper and lower portions 42 and 44, respectively, may be formed as a continuous strip that serves one or more side panels 36. The upper portions are attached to the top panel 32 by permanent conventional means, such as by sewing and/or RF welding and/or heat sealing and/or dielectric sealing and/or welding and/or ultrasonic sealing and/or heat sealing and/or bonding and/or utilizing adhesive and/or or weaving. The lower portion is similarly attached to the bottom panel 34. The upper and lower portions 44 and 42, respectively, may be formed as part of the upper and lower panels 32 and 34, respectively. The zipper 40 may be attached to the upper portion 42 and the lower portion 44 of the side panels 36 by permanent conventional means, such as sewing and/or RF welding and/or heat sealing and/or dielectric sealing and/or welding and/or ultrasonic sealing and/or heat sealing and/or bonding and/or utilizing adhesive and/or or weaving.
In order to facilitate installation of the encasement 30 on a mattress or foundation, a zipper 40 is provided from corner to corner, for example, on each of the zippered sides 36. The zipper 40 may be a conventional zipper that extends from one corner 54 on one side to the corner 56 on the third side, as illustrated in
As shown in
More specifically, the lifting force provided is directly proportional to the input air pressure to the inflatable volume relative to the air pressure exiting the inflatable volume multiplied by the area of the mattress. The lifting force directly opposes the downward force of the mattress due to weight of the mattress due to gravity. As such, the amount of lift of the mattress can be varied by varying the pressure of the air exiting the air discharge holes 67 and/or by way of the adjustable valves.
Various techniques are available for varying the pressure of the air exiting the air discharge holes 67. All but one of the techniques discussed below illustrate adjustable type devices in which the air pressure can be manually adjusted. One method of varying the pressure is illustrated in
Of course, the pressure inside the inflatable volume can be controlled with one or more air discharge holes 67 (
In accordance with another aspect of the invention, the encasement 30 (
For example, a bottom portion of the encasement with a transverse length of 4 inches may be used with 8 inch and 10 inch encasements. For an mattress encasement with an 8 inch depth, an upper portion 42 with a 4 inch transverse length is used along with the 4 inch lower portion 44. For a 10 inch encasement, an upper portion 42 with a 6 inch transverse length is used along with the 4 in lower portion 44. Thus, the bottom portion of the encasement 30 may be standardized for different encasement depths.
Installation of Bed Skirt and EncasementIn accordance with one aspect of the invention,
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- Holding a bed skirt 62 in place while the encasement 30 is being installed on the mattress 58.
- Holding a bed skirt 62 in place while the mattress 58 is being rotated.
- Enabling the mattress 58 to be more easily rotated without lifting the mattress 58.
- Enabling the mattress 58 to be easily installed or removed to change and/or launder the bed skirt or the encasement.
Turning first to
As shown in
Once the mattress 58 is in place, the top panel 32 of the encasement is placed over the top of the mattress 58, as shown in
Initially, as shown in
Once the mattress 58 is rotated in place, the top cover 32 is placed over the mattress 58, as shown in
In an alternate embodiment of the invention, the inflatable volume 163 is formed as part of a separate cover 166 (
The cover 166 includes a generally rectangular panel 168 optionally configured to attach to the bottom panel 134 of the encasement 30 and four (4) side panels generally identified with the reference numeral 170, which may be formed from a stretchable material. An inflatable volume 163 including a conduit 171 and an air intake nozzle 172 are formed on an exterior surface 174 of the rectangular panel 168. The cover 166 including the rectangular panel 168, the side panels 170 and the inflatable volume 148 may be configured, for example, as set forth above and disclosed in U.S. Pat. No. 8,246,706, hereby incorporated by reference, except as noted below. An interior surface 176 of the rectangular panel 168 is formed as a slick surface that is configured to cooperate with the slick surface 147 formed on the exterior of the bottom panel 134 of the encasement 130. In addition, the side panels 170 may be made from an elastic material, as set forth in the '706 patent or alternatively a non-elastic material. The inflatable volume 163 including any exposed exterior surface 174 of the rectangular panel 138 may be formed as a non-slick surface as defined herein.
Alternatively, the cover 166 (
The cover 166 and the encasement 130 may include conventional or non-conventional attachment means for attaching the cover 166 to the bottom panel 134 of the encasement 130 so that the slick surface 176 of the panel 168 engages and is in contact with the slick exterior surface 147 of the encasement 130. Virtually any type of attachment means are suitable, such as snaps, buckles, Velcro attachment or other conventional or non-conventional means are suitable for attaching the cover 166 to the encasement 130.
Mattress Rotation-Second EmbodimentIn a normal mode of operation (
In order to rotate the mattress 58, as shown in
The third embodiment includes an encasement 130, as illustrated in
An alternate embodiment of the cover 200 is illustrated in
In a normal mode of operation (
Mattress rotation with the cover 201, illustrated in
This embodiment includes a top cover 232, side covers 236 and a zipper 240, as well as a bottom panel 247. Except for the bottom panel 247, the encasement 230 is similar to the encasement 130, illustrated in
The inflatable volume 63 (
In embodiments, as illustrated in
As mentioned above, although the length and width dimensions of mattresses are standard, the depth dimensions vary considerably. In order to reduce the number of encasements that need to be manufactured, encasements are known to be manufactured to accommodate several depths for each mattress standard length and width size. A few commonly available encasements have depth ranges as set forth below.
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- 6-9″ depth
- 7-12″ depth
- 9-12″ depth
- 11-18″ depth
Unfortunately, depending on the actual mattress depth, such encasements do not provide a snug fit. For example, a 6 inch depth mattress will not fit very snug in an encasement made to fit mattresses 6 to 9 inches thick.
In order to provide a snug fit for encasements relative to the depth of mattresses and foundations, exemplary optional adjustable devices, for example, straps 72-82 are illustrated in
The straps illustrated in
Obviously, many modifications and variations of the present invention are possible in light of the above teachings. For example, materials for the covers and slick surfaces other than those mentioned above can be which have similar co-efficient of friction characteristics. Thus, it is to be understood that, within the scope of the appended claims, the invention may be practiced otherwise than as specifically described above.
Claims
1-8. (canceled)
9. A method for installing an encasement on a mattress supported by a foundation, said encasement having a top panel and a bottom panel, wherein an interior surface of said bottom panel is formed with a slick surface, the method comprising the steps of:
- (a) removing the mattress from the foundation;
- (b) placing an unzipped encasement on the foundation so that an interior surface of the bottom panel is exposed and the exterior surface of the bottom panel is in contact with the foundation and the top panel is placed adjacent one end of the foundation;
- (c) sliding the mattress onto the slick surface on the interior of said bottom panel of the encasement;
- (d) after the mattress is in place over the bottom panel of the encasement, placing the top panel of the encasement over a top surface of a mattress; and
- (e) zipping up the encasement around said mattress.
10. The method as recited in claim 9, further including the step of installing a bed skirt after the mattress has been removed in step (a) and placing the exterior surface of the bottom panel of the encasement on top of the bed skirt so that an exterior surface of the encasement is in contact with the bed skirt.
11. A method for rotating a mattress encased by an encasement and supported by a foundation, said encasement having a top panel and a bottom panel selectively secured together by a plurality of sides by way of a zipper, an interior surface of said bottom panel formed with a slick surface, the method comprising the steps of:
- (a) unzipping the encasement on said at least three sides;
- (b) removing the top panel of the encasement from a top surface of said mattress;
- (c) rotating the mattress with respect to the foundation; and
- (d) re-installing the top panel over the top surface of the mattress; and
- (e) zipping up the encasement.
12. A method for rotating a mattress encased by an encasement and supported by a foundation, said encasement having a top panel and a bottom panel selectively secured together by a plurality of zippered sides and further including an inflatable volume formed from said bottom panel and configured to be selectively connectable to an external source of air, the method comprising the steps of:
- (a) securing a cover having a slick surface and a non-slick surface to an underside of an said bottom panel of said encasement so that the slick surface of said cover is in contact with the foundation and the non-slick surface of said cover is in contact with the inflatable volume formed from the underside of said bottom panel to protect the inflatable volume during rotation;
- (b) enabling air from said external air supply to be directed into said inflatable volume to raise mattress with respect to said foundation to rotation of said mattress;
- (c) rotating said mattress with respect to the foundation;
13. The method as recited in claim 11 further including step (c) as follows:
- (c) unsecuring said cover from said bottom panel of said encasement and securing said cover to said foundation.
14. (canceled)
15. A method for rotating a mattress encased in an encasement supported on a foundation, said encasement having a top panel and a bottom panel, selectively secured together by way of a plurality of side panels and a zipper on at least three sides, said interior surface of said bottom panel having a slick surface, said encasement having an inflatable volume formed from its bottom surface and configured to be selectively connectable to an external source of air, the method comprising the steps of:
- (a) unzipping said at least three sides of the encasement (b) removing the top panel from the mattress; and
- (c) rotating the mattress on an interior surface of a bottom panel of the encasement.
16. A method for rotating a mattress encased in an encasement supported on a foundation, said encasement having a top panel and a bottom panel, selectively secured together with a plurality of side panels and a zipper on at least three sides, the method comprising the steps of:
- (a) securing a cover to said foundation, said cover having an inflatable volume formed from its bottom surface and configured to be selectively connectable to an external source of air, said cover configured with a surface is in contact with the foundation; and
- (b) rotating the mattress with respect to the cover.
17. A cover for facilitating rotation of a mattress with respect to a foundation, the cover comprising:
- a panel formed with an integrated inflatable volume and configured to be selectively inflated by an air supply, and
- a plurality of side walls secured to said panel to enable said panel and integrated inflatable volume to be selectively secured to an underside of the mattress in a non-rotate mode of operation, wherein one side of said panel is formed with a slick surface to facilitate rotation of said mattress in said rotate mode of operation.
18. A method for maneuvering a mattress supported by a foundation, wherein said mattress is encased by an encasement formed with a top panel and a bottom panel and further including a cover disposed between said foundation and bottom of said encasement, said cover formed with an integrated inflatable volume configured to be selectively inflated by an air supply and said cover having at least one slick surface, said cover disposed so that said at least one slick surface is in contact with said encasement, the method comprising the steps of:
- (a) selectively securing the cover to the foundation; and
- (b) sliding said mattress with respect to said slick surface of said cover.
19. A method for maneuvering a mattress supported by a foundation, wherein said mattress is encased by an encasement formed with a top panel and a bottom panel and further including a cover disposed between said foundation and said encasement, said cover formed with an integrated inflatable volume configured to be selectively inflated by an air supply, the method comprising the steps of:
- (a) selectively securing the cover to the encasement in a bed making mode of operation; and
- (b) enabling air from said external air supply to be directed into said inflatable volume to raise mattress with respect to said foundation to facilitate bed making.
20. An encasement system comprising:
- an encasement for encasing a mattress, said encasement including an inflatable volume configured to be selectively inflated by an air supply to lift said mattress with respect to a foundation and facilitate bed making in a bed making mode of operation; and
- a cover having a slick surface on one side and a non-slick surface on an opposing side, configured to be disposed between an underside of said mattress and said inflatable volume of said encasement so that said non-slick side is in contact with said inflatable volume and said slick surface is in contact with said foundation wherein in a rotate mode of operation, said cover is secured to said mattress over said encasement, and in a normal mode of operation, said cover is secured to said foundation.
21. The cover as recited in claim 17, wherein said inflatable volume includes an at least one adjustable air discharge valve.
22. The encasement as recited in claim 20, wherein said inflatable volume includes an at least one air discharge hole.
23. The encasement as recited in claim 20, wherein said inflatable volume includes an at least one adjustable air discharge valve.
24. An cover as recited in claim 17, wherein at least one of said top panel or said bottom panel integrally forms at least a portion of at least one side panel.
25. An encasement as recited in claim 20, wherein at least one of said top panel or said bottom panel integrally forms at least a portion of at least one side panel.
26. A method for rotating a mattress encased by an encasement and supported by a foundation, said encasement having a top panel and a bottom panel selectively secured together by a plurality of zippered sides and further including an inflatable volume formed from said bottom panel and configured to be selectively connectable to an external source of air, the method comprising the steps of:
- (a) securing a cover having a slick surface and a non-slick surface to an underside of said bottom panel of said encasement so that the non-slick surface of said cover is in contact with the foundation and the slick surface of said cover is in contact with the inflatable volume formed from the underside of said bottom panel to protect the inflatable volume during rotation;
- (b) rotating said mattress with respect to the foundation.
27. The method as recited in claim 26 further including step (c) as follows:
- (c) unsecuring said cover from said foundation and securing said mattress to said foundation.
28. A method for rotating a mattress encased in an encasement supported on a foundation, said encasement having a top panel and a bottom panel, selectively secured together with a plurality of side panels and a zipper on at least three sides, the method comprising the steps of:
- (a) securing a cover to said foundation, said cover having an inflatable volume formed from its bottom surface and configured to be selectively connectable to an external source of air, said cover configured with a slick surface that is in contact with bottom panel of the encasement; and
- (b) rotating the mattress.
29. A method for maneuvering a mattress supported by a foundation, wherein said mattress is encased by an encasement formed with a top panel and a bottom panel and further including a cover disposed between said foundation and bottom of said encasement, said cover formed with an integrated inflatable volume-configured to be selectively inflated by an air supply and said cover having at least one slick surface, said cover disposed so that said at least one slick surface is in contact with said foundation, the method comprising the steps of:
- (a) selectively securing the cover to the mattress; and
- (b) sliding said mattress with respect to said foundation.
30. A method for maneuvering a mattress supported by a foundation, wherein said mattress is encased by an encasement formed with a top panel and a bottom panel and further including a cover disposed between said foundation and said encasement, said cover formed with an integrated inflatable volume configured to be selectively inflated by an air supply, the method comprising the steps of:
- (a) selectively securing the cover to the foundation in a bed making mode of operation; and
- (b) enabling air from a said external air supply to be directed into said inflatable volume to raise mattress with respect to said to facilitate bed making.
31. An encasement system comprising:
- an encasement for encasing a mattress, said encasement including an inflatable volume configured to be selectively inflated by an air supply to lift said mattress with respect to a foundation and facilitate bed making in a bed making mode of operation; and
- a cover having a slick surface on one side and a non-slick surface on an opposing side, configured to be disposed between an underside of said mattress and said inflatable volume of said encasement so that said non-slick side is in contact with said inflatable volume and said slick surface is in contact with said inflatable volume wherein in a rotate mode of operation, said cover is secured to said to said foundation, and in a normal mode of operation, said cover is secured to said mattress over said encasement.
32. The cover as recited in claim 17, wherein said inflatable volume includes an air valve.
33. The encasement as recited in claim 32, further including a HEPA filter.
34. The encasement as recited in claim 20, wherein said inflatable volume includes an air valve.
35. The encasement as recited in claim 34, further including a HEPA filter.
36. The cover as recited in claim 17, wherein said inflatable volume includes at least one attachment point within the perimeter of said inflatable volume.
37. The encasement as recited in claim 20, wherein said inflatable volume includes at least one attachment point within the perimeter of said inflatable volume.
38. The encasement as recited in claim 20, wherein said inflatable volume is formed from two sheet of material wherein both sheets are the same size.
39. The encasement as recited in claim 20, wherein said inflatable volume is formed from two sheet of material wherein both sheets are not the same size.
40. The cover as recited in claim 17, wherein said inflatable volume is formed from two sheet of material wherein both sheets are the same size.
41. The cover as recited in claim 17, wherein said inflatable volume is formed from two sheet of material wherein both sheets are not the same size.
42. The encasement as recited in claim 20, wherein said exterior surface of said top panel is made from a waterproof material.
43. The cover as recited in claim 17, wherein at least a portion of said inflatable volume includes a slick surface.
44. The encasement as recited in claim 20, wherein at least a portion of said inflatable volume includes a slick surface.
45. The encasement as recited in claim 31, wherein said inflatable volume includes an air valve.
47. The encasement as recited in claim 45, further including a HEPA filter.
48. The encasement as recited in claim 31, wherein said exterior surface of said top panel is made from a waterproof material.
49. The encasement as recited in claim 31, wherein at least a portion of said inflatable volume includes a slick surface.
50. The encasement as recited in claim 31, wherein said inflatable volume includes at least one attachment point within the perimeter of said inflatable volume.
51. The encasement as recited in claim 31, wherein said inflatable volume includes at least one air discharge hole.
52. The encasement as recited in claim 31, wherein said inflatable volume includes an at least one adjustable air discharge valve.
53. The encasement as recited in claim 31, wherein said inflatable volume is formed from two sheet of material wherein both sheets are the same size.
54. The encasement as recited in claim 31, wherein said inflatable volume is formed from two sheet of material wherein both sheets are not the same size.
55. A method for installing a bed skirt on a foundation which supports a mattress, said mattress encased by an encasement having a top panel and a bottom panel and one or more side panels selectively secured together with a zipper on at least three sides, wherein an interior surface of said bottom panel is formed with a slick surface, the method comprising the steps of:
- (a) installing a bed skirt on the foundation;
- (b) placing an unzipped encasement on the bed skirt so that said interior surface of the bottom panel of the encasement is exposed and the exterior surface of the bottom panel of the encasement is in contact with the bed skirt;
- (c) sliding a mattress onto the interior surface of said bottom panel over the bed skirt;
56. A method for replacing a bed skirt on a foundation which supports a mattress, said mattress encased by an encasement having a top panel and a bottom panel and one or more side panels selectively secured together with a zipper on at least three sides, wherein an interior surface of said bottom panel is formed with a slick surface, the method comprising the steps of:
- (c) removing the existing bed skirt and replacing it with a Previously Presented or laundered bed skirt over the foundation;
- (b) placing an unzipped encasement on the bed skirt so that said interior surface of the bottom panel of the encasement is exposed and the exterior surface of the bottom panel of the encasement is in contact with the bed skirt;
- (c) sliding a mattress onto the interior surface of said bottom panel over the bed skirt;
57. A method for rotating a mattress encased in an encasement supported on a foundation, wherein a bed skirt is in place over said foundation, said encasement having a top panel and a bottom panel, selectively secured together by way of a plurality of side panels and a zipper on at least three sides, said interior surface of said bottom panel having a slick surface, said encasement having an inflatable volume formed from its bottom surface and configured to be selectively connectable to an external source of air, the method comprising the steps of:
- (a) unzipping said at least three sides of the encasement;
- (b) removing the top panel of said encasement from the mattress;
- (c) rotating the mattress on said interior surface of said bottom panel of the encasement over said bed skirt; and
- (d) zipping up said encasement around said mattress.
58. A method for maneuvering a mattress supported by a foundation, wherein a bed skirt covers the foundation and said mattress is encased by an encasement and further including a cover disposed between said bed skirt and bottom of said encasement, said cover formed with an integrated inflatable volume configured to be selectively inflated by an air supply and said cover having at least one slick surface, said cover disposed so that said at least one slick surface is in contact with an underside of said mattress encasement, the method comprising the steps of:
- (a) selectively securing the cover to the foundation over said bed skirt; and
- (b) maneuvering said mattress with respect to said foundation while said cover holds the bed skirt in place.
59. The method as recited in claim 58 wherein step (b) includes sliding said mattress with respect to said foundation.
60. The method as recited in claim 58 wherein step (b) includes rotating said mattress with respect to said foundation.
61. A method for installing a bed skirt on a foundation used to support a mattress, said mattress encased by an encasement and further including a cover disposed between said bed skirt and bottom of said encasement, said cover formed with an integrated inflatable volume configured to be selectively inflated by an air supply and said cover having at least one slick surface, said cover disposed so that said at least one slick surface faces upwardly, the method comprising the steps of:
- (a) installing a bed skirt on the foundation;
- (b) securing said cover to said foundation over said bed skirt so that said slick surface of said cover faces upwardly;
- (c) sliding a encased mattress over said slick surface of said cover over said bed skirt;
62. A method for installing a bed skirt on a foundation which supports a mattress, said mattress having an encasement having a top panel and a bottom panel selectively secured together by way of a plurality of side panels and a zipper on at least three sides, wherein an interior surface of said bottom panel is formed with a slick surface, further including a cover having at least one slick surface, the method comprising the steps of:
- (a) installing a bed skirt on the foundation;
- (b) securing the cover to the foundation over said bed skirt so that its slick surface faces upwardly;
- (c) sliding a encased mattress over said slick surface of said cover over said
63. The method as recited in claim 62, further including the step of unsecuring the cover from the foundation and securing it to the underside of the mattress over the encasement.
64. A method for maneuvering a mattress supported by a foundation which supports a mattress, said mattress encased by an encasement:
- (a) securing said cover to said foundation over said bed skirt so that its slick surface faces upwardly; and
- (b) maneuvering said mattress with respect to said foundation while said cover holds said bed skirt in place over said foundation.
65. The method as recited in claim 64, wherein step (b) includes sliding said mattress with respect to said foundation.
66. The method as recited in claim 64 wherein step (b) includes rotating said mattress with respect to said foundation.
67. A method for installing a bed skirt on a foundation which supports a mattress, said mattress encased by an encasement having a top panel and a bottom panel and one or more side panels selectively secured together with a zipper on at least three sides, wherein an interior surface of said bottom panel is formed with a slick surface, further including a cover having at least one non-slick surface, the method comprising the steps of:
- a) installing a bed skirt on the foundation;
- (b) installing a cover over the bed skirt supported by on the foundation so that said non-slick surface is in contact with the bed skirt.
- (b) placing an unzipped encasement on the cover;
Type: Application
Filed: Jul 13, 2016
Publication Date: Apr 20, 2017
Inventor: William John Scarleski (Chicago, IL)
Application Number: 15/209,503