OPEN ACCESS WATER TANK TRUCK BODY
A water truck body comprising a floor, two side walls, a front wall and a rear wall, a plurality of cylindrical baffle bodies with open bottom ends, a top plate situated on top of each of the cylindrical baffle bodies so that the cylindrical baffle body is centered underneath the top plate, and a tubular support structure. Each of the plurality of cylindrical baffle bodies comprises a plurality of apertures configured to permit liquid to flow through them. The tubular support structure is configured to hold the top plates and provide structural stability to the side walls, front wall and rear wall.
1. Field of the Invention
The present invention relates generally to the field of vehicles used in the mining and construction industries, and more particularly, to a water truck body with an integral open access water tank comprised of a plurality of perforated steel cylinders arranged within a tubular steel support system.
2. Description of the Related Art
Water tanks are typically used in the mining and construction industry for fugitive dust control and haul road safety, among other things. In conventional water trucks, the water tank itself is made of a walled steel baffle system in which separate walled compartments are configured within generally rectangular and/or rounded steel outer walls. The inner walls have holes in them to allow water to pass from one inner compartment into another. The entire tank is capped with a steel ceiling that is welded to the outer walls. The steel ceiling comprises one or more manholes and a fill access port. Baffle systems are typically used within the tank of a water truck to sequester and encapsulate the water within compartments, thereby minimizing water surges that can cause vehicular water tanks to roll over.
During use and over time, the water sloshing within a conventional water tank can cause the baffle system to he damaged and require maintenance. (As the tank empties, the sloshing velocity increases, which causes further problems.) With a conventional walled steel baffle system, personnel must enter the tank to complete the needed repairs, which creates a “confined space” hazard situation. As an individual moves from compartment to compartment within the tank, regardless of whether the compartments (or chambers) are accessed through an open hatch or a hatch with a door, the further the individual goes into the tank, the greater the potential for confined space hazard becomes.
The present invention solves this problem by providing a baffle system that is removable for servicing or maintenance outside of the tank, thereby requiring no physical entry into the tank by a person. Once all of the perforated steel cylinders (baffles) of the present invention have been removed, the entire tank is open at the top, which allows for inspection and/or maintenance of the internal support structure that entraps the baffles when in place. Not only is there no need to enter the tank for baffle servicing, but also there is no longer any confined space within the tank.
There has been some innovation in the field of vehicular tanks for carrying fluids such as fuels, oils and water. For example, U.S. Pat. No. 2,832,501 (Durand, 1956) discloses a tank with a centrally disposed baffle plate. The baffle plate has no corners so as to permit restricted flow of liquid within the tank, thereby preventing rapid shifting of liquid. A plurality of cylindrical baffles is situated within the tank. Each cylindrical baffle has inwardly extending notches (or bevels) on opposite sides of the baffle and at each end of the baffle for restricting flow of liquid within the tank. The notches in the cylindrical baffles are misaligned with the omitted corners of the baffle plate so as to cause a tortuous path of flow for the liquid.
U.S. Pat. No. 3,102,877 (Wright, 1965) provides a tank with movable baffles. Each baffle member has an outer wall and a generally hollow interior, as well as an opening in the wall to permit liquid to flow relatively freely into and out of the baffle member. The baffle members are supported so that they can move generally parallel to the direction of acceleration of the tank independently of one another and of the tank itself. The baffle members serve to minimize surging of liquid within the tank, dissipate the energy of the liquid, and prevent development of excessive liquid pressures. In a preferred embodiment, each baffle member is a commercially available circular cross-sectioned 55-gallon steel drum, modified by having both ends removed.
U.S. Pat. No. 7,604,256 (Reber, 2009) discloses a baffling system for vehicle-mounted tanks in which circular disc-shaped head baffles are antipodally positioned with respect to each other; these disc-shaped head baffles attenuate forward- and rearward-directed liquid surges. The baffling system further comprises a plurality of longitudinal baffles that attenuate side-to-side liquid surges. The longitudinal baffles are preferably mounted parallel to the longitudinal axis of the tank and positioned below a horizontal plane through the center of the tank.
U.S. Patent Application Pub. No. 2014/0361019 (Caroleo et al.) provides a tank with a main chamber and a plurality of sub-chambers within the main chamber. The sub-chambers are preferably cylindrical in shape with a bottom end and a top end. The top ends of the sub-chambers are adapted to be received by openings in the top of the tank so that the top ends of the sub-chambers can be accessed from the top of the tank. The bottom ends of the sub-chambers are adapted to be received by indentations in the bottom of the tank; in one embodiment, the bottom end is supported by a wedge. Gates that are releasably attached to the sub-chambers and located at the bottom and top ends of the sub-chambers allow access to the interior of the sub-chambers. In one embodiment, the gate on the bottom end of the sub-chamber is semi-circular in shape, which allows only a portion of the bottom end of the sub-chamber to be releasably closed by the gate. In a preferred embodiment, pairs of the cylindrical sub-chambers are arranged longitudinally within the main chamber, and each cylindrical sub-chamber is attached to its respective adjacent cylindrical sub-chamber and to the inner surface of the wall of the main chamber via plates.
BRIEF SUMMARY OF THE INVENTIONThe present invention is a water truck body comprising a floor, two side walls, a front wall, and a rear wall, a plurality of cylindrical baffle bodies with open bottom ends, a top plate situated on top of each of the cylindrical baffle bodies so that the cylindrical baffle body is centered underneath the top plate, and a tubular support structure; wherein each of the plurality of cylindrical baffle bodies comprises a plurality of apertures configured to permit liquid to flow through them; and wherein the tubular support structure is configured to hold the top plates and provide structural stability to the side walls, front wall and rear wall. In a preferred, embodiment, the cylindrical baffle bodies are arranged in lateral and longitudinal rows within the truck body. The apertures in the cylindrical baffle bodies preferably extend from top to bottom of the baffle body and around an entire circumference of the baffle body.
In a preferred embodiment, the invention further comprises a trough that extends downward from a center of a bottom surface of the floor and a plurality of apertures in the center of the bottom surface of the floor to allow liquid to drain from the truck body into the trough. Preferably, the floor has a first side and a second side, and the floor slopes downward from the first side to a center of the floor and from the second side to the center of the floor so as to direct liquid to the center of the floor and into the trough via the apertures in the center of the bottom surface of the floor. The invention preferably further comprises a first horizontally oriented access porthole at a front of the trough and a second vertically oriented access porthole situated in a rear wall of the trough. The trough preferably comprises two side walls that diminish in length from rear to front and terminate at a point directly above the first access porthole.
In a preferred embodiment, the invention further comprises an inlet comprised of a perforated top plate and four contiguous side walls that extend upward from the perforated top plate at an angle to form a funnel for directing liquid into the inlet and through the perforated top plate, the perforated top plate being situated within a first part of the tubular support frame. Preferably, the front wall, two side walls, and rear wall form a compartment that contains the baffle bodies, each of the top plates has a top surface, the compartment has a top edge, and the top surfaces of the top plates are lower than the top edge of the compartment to form a spill lip around a perimeter of the compartment.
In a preferred embodiment, the tubular support structure is comprised of a grid of tubular support members that extend laterally and longitudinally across an inside of the compartment. Preferably, the tubular support structure is comprised of a first part that is situated in a top part of the compartment and a second part that is situated in a center of the compartment. The first part of the tubular support structure preferably forms a plurality of portals that hold the top plates. Each of the portals preferably comprises a platform that extends inwardly around the perimeter of the portal and that is configured to hold a bottom surface of the top plate.
In a preferred embodiment, the invention further comprises a baffle locator situated on the floor directly underneath each of the portals, the baffle locator being comprised of metal plates configured to form a cross shape with tapered ends to facilitate placement of a bottom end of the baffle body over the baffle locator. In one embodiment, each of the top plates comprise a baffle locator situated and centered on a bottom surface of the top plate, the baffle locator being comprised of metal plates configured to form a cross shape with tapered ends to facilitate placement of a top end of the baffle body over the baffle locator.
In a preferred embodiment, the floor is slanted downward from the rear wall to the front wall so that the floor is higher where it joins the rear wall than where it joins the front wall. Preferably, each of the baffle bodies comprises one or more coupler rings that secure joints between different sections of the cylindrical baffle body. Each of the top plates preferably comprises a handle and an upwardly extending rim that extends around a perimeter of the top plate.
- 1 Truck body
- 2 Baffle member
- 3 Top plate (of baffle member)
- 4 Baffle body (of baffle member)
- 4a Perforation (in baffle body)
- 5 Inlet
- 6 Perforated top plate (of inlet)
- 7 Side wall (of inlet)
- 8 Front wall
- 8a Vertical bottom panel (of front wall)
- 8b Intermediate panel (of front wall)
- 8c Vertical top panel (of front wall)
- 9 Side wall (of truck body)
- 10 Rear wall (of truck body)
- 11 Spray bar
- 12 Piping
- 13 Top edge (of compartment)
- 14 Trough
- 14a Rear wall (of trough)
- 14b Side wall (of trough)
- 14c Bottom wall (of trough)
- 14d Aperture (in floor of truck body/ceiling of trough)
- 14e Outlet
- 15 Floor (of truck body)
- 16 Bolt
- 17 Tubular support structure
- 17a First part (of tubular support structure)
- 17b Second part (of tubular support structure)
- 18 First access porthole
- 19 Second access porthole
- 20 Bracket
- 21 Baffle locator
- 21a First plate (of baffle locator)
- 21b Second plate (of baffle locator)
- 22 Handle
- 23 Rim (of top plate)
- 24 Platform (in portal formed by top part of tubular support structure)
- 25 Coupler ring
The invention further comprises an inlet 5 with a perforated top plate 6 and four contiguous side walls 7 that extend upward from the perforated top plate at an angle (and on all four sides of the perforated top plate 6) so as to form a funnel for directing liquid into the inlet 5 and through the perforated top plate 6. In the embodiment shown in
In addition to the baffle members 2, the truck body 2 further comprises a cantilevered front wall 8, two side walls 9, and a rear wall 10 (see
The two side walls 9 of the present invention are preferably parallel to one another (see
In a preferred embodiment, there are two parts to the tabular support structure—a first part 17a that is situated toward the top of the compartment and a second part 17b that is situated in roughly the center of the compartment (see
The entire truck body 1 pivots on a mounting pin (not shown). The mounting pin of the truck body extends through a pair of brackets 20 (see also
Because the floor 15 of the truck body is slanted or sloped (both side to center and front to back, as described above), the baffle locators 21 need to account for this slope in the floor 15. A preferred approach is to alter the height of each of the plates 21a, 21b to accommodate the slope in the floor. In
In an alternate embodiment (see
Although the preferred embodiment of the present invention has been shown and described, it will be apparent to those skilled in the art that many changes and modifications may be made without departing from the invention in its broader aspects. The appended claims are therefore intended to cover all such changes and modifications as fall within the true spirit and scope of the invention.
Claims
1. A water truck body comprising a floor, two side walls, a front wall, and a rear wall, a plurality of cylindrical baffle bodies with open bottom ends, a top plate situated on top of each of the cylindrical baffle bodies so that the cylindrical baffle body is centered underneath the top plate, and a tubular support structure;
- wherein each of the plurality of cylindrical baffle bodies comprises a plurality of apertures configured to permit liquid to flow through them; and
- wherein, the tubular support structure is configured to hold the top plates and provide structural stability to the side walls, front wall and rear wall.
2. The water truck body of claim 1, wherein the cylindrical baffle bodies are arranged in lateral and longitudinal rows within the truck body.
3. The water truck body of claim 1, wherein the apertures in the cylindrical baffle bodies extend from top to bottom of the baffle body and around an entire circumference of the baffle body.
4. The water truck body of claim 1, further comprising a trough that extends downward from a center of a bottom surface of the floor and a plurality of apertures in the center of the bottom surface of the floor to allow liquid to drain from the truck body into the trough.
5. The water truck body of claim 4, wherein the floor has a first side and a second side, and wherein the floor slopes downward from the first side to a center of the floor and from the second side to the center of the floor so as to direct liquid to the center of the floor and into the trough via the apertures in the center of the bottom surface of the floor.
6. The water truck body of claim 4, further comprising a first horizontally oriented access porthole at a front of the trough and a second vertically oriented access porthole situated in a rear wall of the trough.
7. The water truck body of claim 6, wherein the trough comprises two side walls that diminish in length from rear to front and terminate at a point directly above the first access porthole.
8. The water truck body of claim 1, further comprising an inlet comprised of a perforated top plate and four contiguous side walls that extend upward from the perforated top plate at an angle to form a tunnel for directing liquid into the inlet and through the perforated top plate, the perforated top plate being situated within a first part of the tubular support frame.
9. The water truck body of claim 1, wherein the front wall, two side walls, and rear wall form a compartment that contains the baffle bodies, wherein each of the top plates has a top surface, wherein the compartment has a top edge, and wherein, the top surfaces of the top plates are lower than the top edge of the compartment to form a spill lip around a perimeter of the compartment.
10. The water truck body of claim 1, wherein the tubular support structure is comprised of a grid of tubular support members that extend laterally and longitudinally across an inside of the compartment.
11. The water truck body of claim 10, wherein the tubular support structure is comprised of a first part that is situated in a top part of the compartment and a second part that is situated in a center of the compartment.
12. The water truck body of claim 11, wherein the first part of the tubular support structure forms a plurality of portals that hold the top plates.
13. The water truck body of claim 12, wherein each of the portals comprises a platform that extends inwardly around the perimeter of the portal and that is configured to hold a bottom surface of the top plate.
14. The water truck body of claim 1, further comprising a baffle locator situated on the floor directly underneath each of the portals, the baffle locator being comprised of metal plates configured to form a cross shape with tapered ends to facilitate placement of a bottom end of the baffle body over the baffle locator.
15. The water truck body of claim 1, where each of the top plates comprise a baffle locator situated and centered on a bottom surface of the top plate, the baffle locator being comprised of metal plates configured to form a cross shape with tapered ends to facilitate placement of a top end of the baffle body over the baffle locator.
16. The water truck body of claim 1, wherein the floor is slanted downward from the rear wall to the front wall so that the floor is higher where it joins the rear wall than where it joins the front wall.
17. The water truck body of claim 1, wherein each of the baffle bodies comprises one or more coupler rings that secure joints between different sections of the cylindrical baffle body.
18. The water truck body of claim 1, wherein each of the top plates comprises a handle and an upwardly extending rim that extends around a perimeter of the top plate.
Type: Application
Filed: Oct 23, 2015
Publication Date: Apr 27, 2017
Inventors: John A. D'Amico (Casper, WY), Dennis A. Frank (Buffalo, WY)
Application Number: 14/920,998