CENTRIFUGAL COMPRESSOR DIFFUSER PASSAGE BOUNDARY LAYER CONTROL
A centrifugal compressor diffuser (42) includes a plurality of diffuser flow passages (22) extending through an annular diffuser housing (20) and circumferentially bounded by diffuser vanes (23) and axially bounded by forward and aft walls (101, 100). A diffuser boundary layer bleed (96) for the passages may include boundary layer bleed apertures (106) or slots (130) disposed through the forward wall (101) and a downstream facing wall (142) canted at an acute cant angle to a downstream diffuser airflow direction (103) in the passages. Diffuser bleed flow (112) is bled from a diffuser boundary layer. Boundary layer bleed apertures can be located downstream of throat sections (28) of the flow passages near pressure sides of the vanes. A centrifugal compressor (18) may include the diffuser surrounding an annular centrifugal compressor impeller (32) and apparatus for flowing impeller bleed flow (102) from a radial clearance between an impeller tip (36) and a diffuser annular inlet (27) with diffuser bleed flow either mixed or separately to cool a turbine (16).
This invention was made with government support under government contract No. W911-W6-11-2-0009 by the Department of Defense. The government has certain rights to this invention.
BACKGROUND OF THE INVENTION Technical FieldThe present invention relates to bleed air from gas turbine engine centrifugal compressors.
One type of gas turbine engine includes a centrifugal compressor having a rotatable impeller to accelerate and, thereby, increase the kinetic energy of air flowing therethrough. A diffuser is generally located immediately downstream of and surrounding the impeller. The diffuser operates to decrease the velocity of the air flow leaving the impeller and transform the energy thereof to an increase in static pressure, thus, pressurizing the air.
A conventional gas turbine engine typically includes a compressor, combustor, and turbine, both rotating turbine components such as blades, disks and retainers, and stationary turbine components, such as vanes, shrouds, and frames routinely require cooling due to heating thereof by hot combustion gases. Cooling of the turbine, especially the rotating components, is important to the proper function and safe operation of the engine. It is known to bleed cooling air from the centrifugal compressor to help cool the turbine.
Failure to adequately cool a turbine disk and its blading, for example, by providing cooling air deficient in supply pressure, volumetric flow rate or temperature margin, may be detrimental to the life and mechanical integrity of the turbine. Depending on the nature and extent of the cooling deficiency, the impact on engine operation may range from relatively benign blade tip distress, resulting in a reduction in engine power and useable blade life, to a rupture of a turbine disk, resulting in an unscheduled engine shutdown.
Balanced with the need to adequately cool the turbine is the desire for higher levels of engine operating efficiency which translate into lower fuel consumption and lower operating costs. Since turbine cooling air is typically drawn from one or more stages of the compressor and channelled by various means, such as pipes, ducts, and internal passageways to the desired components, such air is not available to be mixed with fuel, ignited in the combustor and undergo work extraction in the primary gas flowpath of the turbine.
Total cooling flow bled from the compressor is a loss in the engine operating cycle and it is desirable to keep such losses to a minimum.
Some conventional engines employ clean air bleed systems to cool turbine components in gas turbines using an axi-centrifugal compressor as is done in the General Electric CFE738 engine. The turbine cooling supply air exits the centrifugal diffuser through a small gap between the diffuser exit and deswirler inner shroud. Other turbine cooling air methods include extracting cooling from the impeller or from a gap between the impeller and the diffuser exit.
U.S. Pat. No. 5,555,7211 to Bourneuf, et al, which issued on Sep. 17, 1996 and is entitled AGas Turbine Engine Cooling Supply Circuit@, discloses using bleed air from an impeller stage of a centrifugal compressor in a turbine cooling supply circuit for a gas turbine. U.S. Pat. No. 5,555,721 discloses impeller tip forward bleed flow and impeller tip aft bleed flow for cooling turbine components. U.S. Pat. No. 5,555,721 is assigned to the General Electric Co., the same assignee as this patent and is incorporated herein by reference.
U.S. Pat. No. 8,087,249 to Ottaviano, et al. which issued Jan. 3, 2012, and is entitled ATurbine Cooling Air From A Centrifugal Compressor@ discloses a gas turbine engine turbine cooling system including an impeller and a diffuser directly downstream of the impeller and a bleed for bleeding clean cooling air from downstream of the diffuser. U.S. Pat. No. 8,087,249 is assigned to the General Electric Co., the same assignee as this patent and is incorporated herein by reference.
Thus, there continues to be a demand for advancements in diffuser design and geometry that improves aerodynamic performance and reduces the overall engine radial envelope.
BRIEF DESCRIPTION OF THE INVENTIONA diffuser for a centrifugal compressor includes an annular diffuser housing, diffuser vanes axially extending between a forward wall and an aft wall of the diffuser housing, a plurality of diffuser flow passages extending through the housing and spaced about a circumference of the housing. The diffuser flow passages are bounded by the diffuser vanes and the forward and aft walls. A diffuser boundary layer bleed is provided for bleeding diffuser bleed flow from a diffuser boundary layer in each of the diffuser flow passages.
The diffuser boundary layer bleed may be configured for bleeding the diffuser bleed flow from the diffuser boundary layer at a position located in a region of flow weakness in each of the diffuser flow passages.
The diffuser boundary layer bleed may include boundary layer bleed apertures disposed through the forward wall. Each of the boundary layer bleed apertures may be a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
The boundary layer bleed apertures may be positioned or located downstream of throat sections of the diffuser flow passages near pressure sides of the diffuser vanes.
A centrifugal compressor including an annular centrifugal compressor impeller, a diffuser annularly surrounding the impeller, and a plurality of diffuser flow passages extending through a housing of the diffuser and spaced about a circumference of the housing. Each of the passages includes a throat section and a diffusing section downstream of the throat section. The diffuser flow passages are circumferentially bounded by diffuser vanes extending axially between forward and aft walls of the diffuser and a diffuser boundary layer bleed is provided for bleeding diffuser bleed flow from a diffuser boundary layer in each of the diffuser flow passages.
The centrifugal compressor may also include a radial clearance between an impeller tip of the impeller and an annular inlet of the diffuser, a means for mixing impeller bleed flow from the radial clearance with diffuser bleed flow from the boundary layer bleed apertures for providing turbine cooling air, and a means for flowing the turbine cooling air to a turbine or a means for flowing impeller bleed flow and the diffuser bleed flow separately to the turbine.
Illustrated in
The exemplary embodiment of the high pressure compressor 14 illustrated herein includes a five stage axial compressor 30 followed by the centrifugal compressor 18 having an annular centrifugal compressor impeller 32. Outlet guide vanes 40 are disposed between the five stage axial compressor 30 and the single stage centrifugal compressor 18. Compressor discharge pressure (CDP) air 76 exits the impeller 32 and passes through a diffuser 42 annularly surrounding the impeller 32 and then through a deswirl cascade 44 into a combustion chamber 45 within the combustor 52. The combustion chamber 45 is surrounded by annular radially outer and inner combustor casings 46, 47. Air 76 is conventionally mixed with fuel provided by a plurality of fuel nozzles 48 and ignited and combusted in an annular combustion zone 50 bounded by annular radially outer and inner combustion liners 72, 73.
The combustion produces hot combustion gases 54 which flow through the high pressure turbine 16 causing rotation of the high pressure rotor 12 and continue downstream for further work extraction in a low pressure turbine 78 and final exhaust as is conventionally known. In the exemplary embodiment depicted herein, the high pressure turbine 16 includes, in downstream serial flow relationship, first and second high pressure turbine stages 55, 56 having first and second stage disks 60, 62. A high pressure shaft 64 of the high pressure rotor 12 connects the high pressure turbine 16 in rotational driving engagement to the impeller 32. A first stage nozzle 66 is directly upstream of the first high pressure turbine stage 55 and a second stage nozzle 68 is directly upstream of the second high pressure turbine stage.
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A centrifugal compressor stage second cooling air source 94 for turbine cooling air 88 includes a diffuser boundary layer bleed 96 for bleeding diffuser bleed flow 112 from a diffuser boundary layer 113 in each of the diffuser flow passages 22 of the diffuser 42, illustrated herein as plurality of boundary layer bleed apertures 106. The diffuser boundary layer bleed 96, also referred to as fluidic bleed, helps reduce the weak flow and limit or prevent the unwanted flow separation. The diffuser boundary layer bleed 96 bleeds diffuser bleed flow 112 from the diffuser boundary layer 113 into a radially outer manifold 116.
The radially inner and outer manifolds 104, 116 are in fluid communication such that the impeller bleed flow 102 from the radially inner manifold 104 flows into the radially outer manifold 116. The impeller and diffuser bleed flows 102, 112 are mixed in the radially outer manifold 116 to provide the turbine cooling air 88 which is then ported or otherwise flowed from radially outer manifold 116 through a plurality of circumferentially distributed manifold ports 117 to the high pressure turbine 16. The turbine cooling air 88 may be channelled or flowed therefrom by external piping (not shown) to cool the first and second stage shrouds 71, 69 (illustrated in
Substantially axially extending beams or struts 122 separate the radially inner and outer manifolds 104, 116 and the impeller bleed flow 102 passes between the struts 122 as it flows from the radially inner manifold 104 into the radially outer manifold 116. The fluidic bleed flow illustrated herein as the diffuser boundary layer bleed 96 represents a small amount of flow, less than 1% of the engine core flow. The fluidic bleed is strategically removed near the inception of the weak flow to improve the overall performance of the diffuser.
Referring to
The slot 130 should ideally be angled such that the diffuser bleed flow 112 exits the slot perpendicular to a forward surface 105 of the forward wall 101 of the diffuser 42 in a radial plane 132 passing through the engine centerline or axis 25 as illustrated in
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While there have been described herein what are considered to be preferred and exemplary embodiments of the present invention, other modifications of the invention shall be apparent to those skilled in the art from the teachings herein and, it is therefore, desired to be secured in the appended claims all such modifications as fall within the true spirit and scope of the invention. Accordingly, what is desired to be secured by Letters Patent of the United States is the invention as defined and differentiated in the following claims.
Claims
1. A gas turbine engine centrifugal compressor diffuser comprising:
- an annular diffuser housing,
- diffuser vanes axially extending between a forward wall and an aft wall of he diffuser housing,
- a plurality of diffuser flow passages extending through the housing and spaced about a circumference of the housing,
- the diffuser flow passages bounded by the diffuser vanes and the forward and aft walls, and
- a diffuser boundary layer bleed for bleeding diffuser bleed flow from a diffuser boundary layer in each of the diffuser flow passages.
2. The diffuser according to claim 1 further comprising the diffuser boundary layer bleed configured for bleeding the diffuser bleed flow from the diffuser boundary layer at a position located in a region of flow weakness in each of the diffuser flow passages.
3. The diffuser according to claim 1 further comprising the diffuser boundary layer bleed including boundary layer bleed apertures disposed through the forward wall.
4. The diffuser according to claim 3 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
5. The diffuser according to claim 3 further comprising the boundary layer bleed apertures positioned or located downstream of throat sections of the diffuser flow passages near pressure sides of the diffuser vanes.
6. The diffuser according to claim 5 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
7. A gas turbine engine centrifugal compressor comprising:
- an annular centrifugal compressor impeller,
- a diffuser annularly surrounding the impeller,
- a plurality of diffuser flow passages extending through a housing of the diffuser and spaced about a circumference of the housing,
- each of the passages including a throat section and a diffusing section downstream of the throat section,
- the diffuser flow passages circumferentially bounded by diffuser vanes extending axially between forward and aft walls of the diffuser, and
- a diffuser boundary layer bleed for bleeding diffuser bleed flow from a diffuser boundary layer in each of the diffuser flow passages.
8. The centrifugal compressor according to claim 7 further comprising the diffuser boundary layer bleed configured for bleeding the diffuser bleed flow from the diffuser boundary layer at a position located in a region of flow weakness in each of the diffuser flow passages.
9. The diffuser according to claim 7 further comprising the diffuser boundary layer bleed including boundary layer bleed apertures disposed through the forward wall.
10. The centrifugal compressor according to claim 9 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
11. The centrifugal compressor according to claim 10 further comprising the boundary layer bleed apertures positioned or located downstream of throat sections of the diffuser flow passages near pressure sides of the diffuser vanes.
12. The centrifugal compressor according to claim 11 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
13. The centrifugal compressor according to claim 9 further comprising:
- a radial clearance between an impeller tip of the impeller and an annular inlet of the diffuser,
- a means for mixing impeller bleed flow from the radial clearance with the diffuser bleed flow from the boundary layer bleed apertures for providing turbine cooling air and flowing the turbine cooling air to a turbine, or
- a means for flowing the impeller bleed flow and the diffuser bleed flow separately to the turbine.
14. The centrifugal compressor according to claim 13 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
15. The centrifugal compressor according to claim 13 further comprising the boundary layer bleed apertures positioned or located downstream of throat sections of the diffuser flow passages near pressure sides of the diffuser vanes.
16. The centrifugal compressor according to claim 15 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
17. The centrifugal compressor according to claim 9 further comprising:
- a radial clearance between an impeller tip of the impeller and an annular inlet of the diffuser,
- the radial clearance in fluid communication with a radially inner manifold,
- the boundary layer bleed apertures in flow communication with a radially outer manifold,
- the radially inner manifold in fluid communication with the radially outer manifold such that the impeller bleed flow flows into the radially outer manifold and mixes with the diffuser bleed flow to form turbine cooling air, and
- means for flowing turbine cooling air out of the radially outer manifold.
18. The centrifugal compressor according to claim 17 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
19. The centrifugal compressor according to claim 18 further comprising the boundary layer bleed apertures positioned or located downstream of throat sections of the diffuser flow passages near pressure sides of the diffuser vanes.
20. The centrifugal compressor according to claim 19 further comprising each of the boundary layer bleed apertures being a slat including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
21. The centrifugal compressor according to claim 9 further comprising:
- a radial clearance between an impeller tip of the impeller and an annular inlet of the diffuser,
- the radial clearance in fluid communication with a radially inner annular manifold,
- inter-manifold apertures disposed between the inner annular manifold and a plurality of radially outer annular manifolds,
- a means for porting and flowing the impeller bleed flow from the radial clearance through a plurality of circumferentially distributed impeller bleed flow manifold ports in and through an diffuser forward casing surrounding the centrifugal compressor to the high pressure turbine for turbine cooling,
- the diffuser boundary layer bleed in fluid flow communication with and operable for bleeding the diffuser bleed flow into an annular diffuser bleed manifold, and
- a means for porting and flowing the diffuser bleed flow through a plurality of circumferentially distributed diffuser bleed manifold ports in and through the diffuser forward casing to the high pressure turbine for turbine cooling.
22. The centrifugal compressor according to claim 21 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
23. The centrifugal compressor according to claim 22 further comprising the boundary layer bleed apertures positioned or located downstream of throat sections of the diffuser flow passages near pressure sides of the diffuser vanes.
24. The centrifugal compressor according to claim 23 further comprising each of the boundary layer bleed apertures being a slot including a downstream facing wall angled or canted at an acute cant angle with respect to a downstream diffuser airflow direction in each of the diffuser flow passages respectively.
Type: Application
Filed: Aug 11, 2015
Publication Date: Aug 31, 2017
Inventors: David Vickery PARKER (Middleton, MA), Caitlin Jeanne SMYTHE (Cambridge, MA), James Richard WILSON (Melrose, MA)
Application Number: 15/517,262