PREFABRICATED HOUSE
A prefabricated house including: a steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of an H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame; a rectangular floor member; outer wall members erected from four peripheries of the floor member; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam, wherein changing positions of a window and a door and changing a room layout can is possible by changing positions of the wall member panels or reversing outer and inner faces or upper and lower sides of these panels.
The present invention relates to a prefabricated house configured so as to be capable of manufacturing panels for respective members in a factory, transporting the panels for respective members to an actual place using a transport vehicle and simply performing assembling of the panels at the actual place.
BACKGROUND ARTConventionally, as a prefabricated house, ones using a prefabrication construction method configured so as to perform only an assembling work by manufacturing and processing members at a factory in advance without performing processing at a construction actual place are well known.
Examples of such a prefabricated house will be shown below.
1) Japanese Utility Model Laid-Open No. S60-137001 (see PTL 1) shows an assembling shed configured so as to provide notches at side portions of panels and perform assembling using connecting fittings having notches coincident with the notches at the side portions.
2) Japanese Patent Application Laid-Open No. S60-141937 (see PTL 2) shows a prefabricated house provided with
(a) a roof portion constructed by assembling a required number of wooden roof panels formed so as to have standardized shapes and sizes; and
(b) a wall portion constructed by assembling a required number of wooden wall panels formed to have standardized shapes and sizes without using pillars, characterized in that
(c) mounting portions are provided on inner faces of the roof panels at portions contacting with upper end portions of the wall panels, the roof portion is placed on the wall portion, and the mounting portions and the wall panels are fixed to each other.
3) Japanese Patent Application Laid-Open No. S48-100919 (see PTL 3) shows a prefabricated building characterized in a rigid-frame structure obtained by arranging one kind or a plurality of kinds of block members formed in an L shape, a T shape, z shape, across shape or the like by integrating a pillar and a bearing wall at corner portions or important positions of the building and connecting the block members using beams or wall panels.
Further, a prefabrication construction method including manufacturing panels for respective members, assembling them in a final structure at a factory in advance, transporting the final structure by a transport vehicle as it is, and performing only a work for installation at an actual place is also used.
However, when a building having a certain degree of large size such as a container house is assembled to a final structure in advance and the building is transported by a transport vehicle as it is, such a problem often tend to occur that a large-sized vehicle carrying the building thereon cannot pass through an ordinary road due to road circumstances in Japan, so that population of such a prefabrication construction method is blocked due to domestic circumstances.
In view of these circumstances, it is necessary to adopt a prefabricated house using a prefabrication construction method including manufacturing and processing members at a factory in advance, such as described above, and performing only a work for assembling the members at a construction actual place without performing a processing thereat, but problems described below are recognized in the prefabricated house using the conventional prefabrication construction methods.
a. When a plurality of prefabricated houses are constructed so as to be arranged in parallel, the respective prefabricated houses arranged with doors, windows, and the like uniformly are stood in parallel, because there is no degree of freedom in layout for an opening portion such as a door or a window, which results in much large bad reputation from residents thereof.
b. When a plurality of prefabricated houses are built in parallel, the prefabricated houses having a uniform room layout are stood in parallel, because there is no degree of freedom in layout for a floor, which results in much large bad reputation from residents thereof.
c. It is possible to change an arrangement of wall members to perform layout to some extent, but since arrangement of an opening portion such as a door or a window is not changed, a uniformity problem such as described above is not solved.
In view of these circumstances, in Japanese Patent Application No. 2012-91265 (see Japanese Patent Application Laid-Open No. 2013-221242), the present inventor provided a prefabricated house where since, regarding not only a floor layout but also a layout of an opening portion such as a door or a window, their arrangements can be changed, or an outer face and an inner face or an upper side and a lower side can be reversed, variations regarding not only the layout of a floor but also the layout of opening portion such as a door or a window can be increased rapidly, and even when a plurality of prefabricated houses are constructed in parallel, the prefabricated houses having an uniform room layout are prevented from being arranged in parallel, which provides a feeling of large satisfaction to residents thereof.
PRIOR ART LIST Patent LiteraturePTL 1: Japanese Utility Model Application Laid-Open No. S60-137001
PTL 2: Japanese Patent Application Laid-Open No. S60-141937
PTL 3: Japanese Patent Application Laid-Open No. S48-100919
SUMMARY OF THE INVENTION Technical Problem to be SolvedHowever, the problem regarding the flexibility of not only the layout of a floor but also the layout of an opening portion such as a door or a window can be solved by the above-described invention, but such a problem is not solved yet that a foundation or a roof portion must be constructed rapidly in order to achieve more rapid completion as a prefabricated house.
In view of these circumstances, the present invention is to provide a prefabricated house where since arrangement of not only a layout of a floor but also a layout of an opening portion such as a door or a window, or the like can be changed flexibly and a foundation or a roof portion having earthquake resistance can be constructed rapidly, a feeling of large satisfaction can be provided to a resident of the house.
Solution to ProblemsThat is, a prefabricated house according to the present invention including an steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of a H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation; a rectangular floor member fixed on the steel-frame foundation; outer wall members erected from four peripheries of the floor member as a pair of long wall members and as a pair of short wall members; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam,
wherein the floor member is configured by connecting a plurality of rectangular floor member panels;
in the outer wall members erected from the four peripheries of the floor member, the long outer wall members are each configured by connecting a plurality of outer wall members divided into at least three portions and the short outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least two portion, at least one of the outer wall member panels is additionally provided with a door and/or a window, and the outer wall member panels have a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the outer wall member panels;
the inner wall member mounted at the position partitioning the floor member is composed of a pair of first inner wall member panels partitioning the floor member in a longitudinal direction of the floor member and a pair of second inner wall member panels performing partitioning between the first inner wall members and the short outer wall members, and the inner wall member has a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the inner wall member;
the roof member is configured by connecting a pair of roof member panels configured by performing division to both sides of the mountain shape, respectively; and
by changing respective positions of the plurality of outer wall member panels and the first and second inner wall members or performing reversion regarding the outer face and the inner face or the upper side and the lower side, change of positions of the door and the window and change of a room layout can be made possible.
In the prefabricated house according to the present invention, the floor member panels and the outer wall member panels are connected by a frame body surrounding outer peripheries of the floor member panels and the outer wall member panels.
In the prefabricated house according to the present invention, the floor member panels and the outer wall member panels are connected by joint structures provided with a recessed groove, respectively.
In the prefabricated house according to the present invention, the panels of the respective members are connected by a bolt and a nut, respectively.
In the prefabricated house according to the present invention, the panels of the respective members can be configured such that both faces thereof can be utilized as outdoor faces or indoor faces by attaching composite panels to both sides of core members arranged at predetermined intervals, filling heat insulating material in hollow portions between the composite panels and attaching desired surface materials on outer faces of the composite panels.
In the prefabricated house according to the present invention, the panels of the respective members are provided with buoyancy floating on water by filling closed-cell urethane foam as the heat insulating material into the hollow portions.
Advantageous Effects of InventionIn the prefabricated house using the prefabrication construction method according to the present invention, it can be recognized that the following operational advantages are achieved.
a. Since the foundation is constructed by the steel-frame foundation where H-shaped steels are connected in a rectangular contour and a vertical frame and a horizontal frame composed of an H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are attached at four corners of the rectangular contour, and the seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation, the rectangular floor member is mounted on the steel-frame foundation, then, the outer wall members composed of a pair of long wall members and a pair of short wall members and the inner wall member mounted at the position partitioning the floor member are erected from four peripheries of the floor member, respective, and the roof member with a mountain-shaped section is mounted on the outer wall members via the climbing beam, rapid completion can be achieved as a prefabricated house.
b. The layout of the opening portion such as a door or a window can be freely changed by reversing the arrangement and the outer face and the inner face or the upper side and the lower side of the respective wall members, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses where a door, a window or the like is uniformly arranged are prevented from being arranged in parallel, which can result in considerable decrease in bad reputation from residents of the prefabricated houses.
c. The layout of a floor can be freely changed by changing the arrangement of the floor member, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses with a uniform room layout are prevented from being arranged in parallel, which can result inconsiderable decrease in bad reputation from residents of the prefabricated houses.
d. The prefabricated house is provided with buoyancy floating on water by constituting the floor member, the outer wall members, the inner wall member mounted at the position partitioning the floor member, and the roof member mounted on the outer wall members via the climbing beam from wood materials, respectively, and filling closed-cell urethane foam in the hollow portions of the panels of the respective members as the heat insulating material, so that when the prefabricated house has been swallowed up by Tsunami in the vicinity of the seashore or a muddy stream at a river, even if the house is flown, it does not sink under a water surface, which is considerably significant regarding lifesaving, or the other disaster countermeasures.
As described above, in the present invention, since regarding not only the layout of the floor but also the layout of the opening portion such as a door or a window, their arrangements can be modified or the outer face and the inner face or the upper side and the lower side can be reversed, variations regarding not only the layout of a floor but also the layout of an opening portion such as a door or a window can be increased dramatically, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses with a uniform room layout are prevented from being arranged in parallel, so that a prefabricated house which can provide a resident of the prefabricated house with a feeling of large satisfaction can be provided.
In the prefabricated house according to the present invention, significant cost reduction can be achieved by adopting respective members having a common structure, and even when the layout or arrangement is modified, it is unnecessary to process the members at an actual place, so that a construction error can be prevented by simplifying an actual place construction.
An embodiment of a prefabricated house according to the present invention will be explained in detail below with reference to the drawings.
A steel-frame foundation 101 shown in
Then, between the respective outer frames 102, the vertical frame 103 and the horizontal frame 104, a coupling piece 106 extending from an H-shaped steel is caused to abut on another H-shape steel to be connected thereto by bolts and nuts 107, as shown in
Incidentally,
Thus, since the outer wall members and the inner wall members have been erected from the four peripheries of the floor member 11, and the mountain-shaped roof member 15 has been mounted on the outer wall members via the climbing poles 110, more rapid completion can be achieved as the prefabricated house.
Further, upper portions of the outer wall members and the inner wall members except for a bath room constitute an open ceiling, so that ventilation performance as the prefabricated house is much excellent.
A layout of the prefabricated house of the present invention shown in
A panel P constituting the respective members is one configured by attaching composite panels C to both sides of core members S arranged at predetermined intervals and filling heat insulating materials H in hollow spaces between the composite panels C, and attaching a desired surface material (not shown) to an outdoor face or an indoor face, respectively.
As the heat insulating material, an inorganic-base heat insulating material such as glass wool or rock wool, or an organic-base heat insulating material composed of foamed material such as closed-cell urethane foam, or phenol foam, frame-retardant polystyrene foam can be used. By the way, when the closed-cell urethane foam is filled in the floor member 11, the outer wall members 12 and 13, the inner wall member 14, and the roof member 15 to be used, buoyancy is provided thereto, so that when the prefabricated house has been swallowed up by Tsunami in the vicinity of the seashore or a muddy stream at a river, even if the house is flown, it does not sink under a water surface, which is considerably significant regarding lifesaving, or the other disaster countermeasures.
As shown in
The outer wall member 12 (an outer wall 1) on the side of an entrance in
Further, the outer wall member 12 (an outer wall 2) positioned on the opposite side in
Therefore, the layout of the respective panels, or the positions of the door 22, the windows 21, 23, and 24 can be changed freely by simply changing the arrangement of the plurality of outer wall member panels 12-1, 12-2, and 12-3.
Further, the panel P constituting the outer wall member panels 12-1, 12-2 and 12-3 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.
Therefore, by reversing faces of the respective outer wall member panels 12-1, 12-2, and 12-3 to the outer face and the inner face or the upper side and the lower side, the layout of the respective panels, or the positions of the door 22, the windows 21, 23, and 24 can be changed freely.
The short outer wall member 13 (outer wall 3 and 4) in
Further, the outer wall member 13 (outer walls 5 and 6) on the opposite side in
Therefore, by simply changing the arrangement of the plurality of outer wall member panels 13-1 and 13-2, the layout of the respective panels or the positions of the windows 31 and 32 can be changed freely.
Further, the panel P constituting the outer wall member panels 13-1 and 13-2 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.
Therefore, by reversing faces of the respective outer wall member panels 13-1 and 13-2 to the outer face and the inner face or the upper side and the lower side, the layout of the respective panels, or the positions of the door 22, and the windows 31 and 32 can be changed freely.
A first inner wall member panel 14-1a (an inner wall 1) shown in
The first inner wall member panel 14-1b (the inner wall 2) shown in
Of course, simple doors can be freely attached to the openings for a passage 41, 42, 44 and 45.
Further, an inner wall member panel 14-2b (the inner wall 4) shown in
Therefore, regarding whether an inside of each compartment is set as a closed space or as a space opened at an upper portion thereof, proper selection is made according to positions of the inner wall member panel 14-2a and the inner wall member panel 14-2b disposed between the first inner wall member 14-1 and the short outer wall member 13.
As shown in
By the way, in
On other hand, bedrooms SR-2 and SR-3 are arranged on the right side of the floor member 11, respectively, and movement in and out of the bedrooms SR-2 and SR-3 can be made possible through openings for a passage 44 and 45 provided in the first inner wall member panel 14-1b (the inner wall 2) facing a central portion. Partitioning between the bedrooms SR-2 and SR-3 can be performed by the inner wall member panel 14-2b (the inner wall 4) having a height approximately equal to those of the respective outer wall member panels 13-1 and 13-2, ventilation there between can be secured by a space opened at an upper portion of the inner wall member panel 14-2b.
Incidentally, in the figure, K denotes a kitchen and LD denotes a living and dining room.
In
Of course, the pair of roof member panels 15-1 and 15-2 may be utilized as a sheet of longitudinal panel, and the respective roof member panels 15-1 and 15-2 may be further sub-divided in a connectable fashion to be utilized.
It is desirable to set widths of the pair of roof member panels 15-1 and 15-2 to be slightly wider such that when the roof member panels 15-1 and 15-2 have been assembled on the outer wall members 12 and 13, both sides of the assembled roof member panels 15-1 and 15-2 project to the outsides of the long outer wall members 12 to configure eaves N.
The floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 can be connected by a wooden frame body (not shown) surrounding the outer peripheries thereof.
In
It is desirable that the floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 are butted as shown in
Of course, the floor pattern and the arrangement pattern of the wall members are not limited to such an example, but the floor pattern and the arrangement pattern of the respective wall members can be changed freely by changing the arrangement of the floor member, the outer wall members or the inner wall members or exchanging the outer face and the inner face of the outer wall member attached with a door or a window.
Therefore, a maker or a purchaser of the prefabricated house can select a desired layout of a door, a window, or the like or a desired floor layout from various variations.
Various wirings are constructed inside each of the member panels at predetermined positions in advance.
For example, it is possible to provide an electric wiring to arrange a socket on an indoor side, provide a telephone line to arrange a jack for a telephone line on an indoor side, or provide a wiring for an audiovisual equipment in advance.
INDUSTRIAL APPLICABILITYThe present invention is configured in the above manner, and it can provide a prefabricated house with a high grade capable of providing a feeling of sufficient satisfaction to a resident as an emergency temporary housing in time of disaster.
Further, since a desired layout of a door, a window or the like, or a desired layout of a floor can also be selected from various variations as a house in a summer resort or an area of villas, a prefabricated house providing a feeling of satisfaction higher than a cost thereof.
In addition, by connecting individual prefabricated houses to one another, the number of rooms can be increased or utilization for construction of a cluster housing is also made possible.
REFERENCE SIGNS LIST
-
- 101 . . . steel-frame foundation,
- 102 . . . outer frame,
- 103 . . . vertical frame,
- 104 . . . horizontal frame,
- 105 . . . inclined frame,
- 106 . . . coupling piece,
- 107 . . . bolt and nut,
- 108 . . . supporting frame,
- 109 . . . seismic isolation rubber,
- 110 . . . climbing beam,
- 111 . . . fixing groove
- 112 . . . ridge pole,
- 11 . . . floor member,
- 11-1, 11-2, 11-3, 11-4 . . . floor member panel,
- 12 . . . outer wall member,
- 12-1, 12-2, 12-3 . . . outer wall member panel,
- 12-1a, 12-2a, 12-3a . . . outer wall member panel,
- 12-1b, 12-2b, 12-3b . . . outer wall member panel,
- 13 . . . outer wall member,
- 13-1, 13-2 . . . outer wall member panel,
- 13-1a, 13-2a . . . outer wall member panel,
- 13-1b, 13-2b . . . outer wall member panel,
- 14 . . . inner wall member,
- 14-1, 14-2 . . . inner wall member panel,
- 14-1a, 14-1b . . . inner wall member panel,
- 14-2a, 14-2b . . . inner wall member panel,
- 15 . . . roof member,
- 15-1, 15-2 . . . roof member panel,
- 21 . . . small window,
- 22 . . . door,
- 23 . . . window,
- 24 . . . window
- 31, 32 . . . window,
- 32a, 32b . . . window,
- 32c, 32d . . . window,
- 41, 42 . . . opening for a passage,
- 43 . . . mountain-shaped portion,
- 44, 45 . . . opening for a passage,
- 51 . . . door frame,
- 52, 53 . . . recessed groove,
- 61 . . . window frame,
- 62 . . . sash,
- P . . . panel,
- S . . . core member,
- C . . . composite panel,
- H . . . heat insulating material,
- M . . . ridge pole,
- U . . . bus unit
- SR-1, SR-2, SR-3 . . . bedroom
- K . . . kitchen
- LD . . . living and dining room
Claims
1. A prefabricated house comprising: an steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of a H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation; a rectangular floor member fixed on the steel-frame foundation; outer wall members erected from four peripheries of the floor member as a pair of long wall members and as a pair of short wall members; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam,
- wherein the floor member is configured by connecting a plurality of rectangular floor member panels;
- in the outer wall members erected from the four peripheries of the floor member, the long outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least three portions and the short outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least two portion, at least one of the outer wall member panels is additionally provided with a door and/or a window, and the outer wall member panels have a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the outer wall member panels;
- the inner wall member mounted at the position partitioning the floor member is composed of a pair of first inner wall member panels partitioning the floor member in a longitudinal direction of the floor member and a pair of second inner wall member panels performing partitioning between the first inner wall members and the short outer wall members, and the inner wall member has a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the inner wall member;
- the roof member is configured by connecting a pair of roof member panels configured by performing division to both sides of the mountain shape, respectively; and
- by changing respective positions of the plurality of outer wall member panels and the first and second inner wall members or performing reversion regarding the outer face and the inner face or the upper side and the lower side, change of positions of the door and the window and change of a room layout can be made possible.
2. The prefabricated house according to claim 1, wherein the floor member panels and the outer wall member panels are connected by a frame body surrounding outer peripheries of the floor member panels and the outer wall member panels.
3. The prefabricated house according to claim 1, wherein the floor member panels and the outer wall member panels are connected by joint structures provided with a recessed groove, respectively.
4. The prefabricated house according to claim 1, wherein the panels of the respective members are connected by a bolt and a nut, respectively.
5. The prefabricated house according to claim 1, wherein the panels of the respective members can be configured such that both faces thereof can be utilized as outdoor faces or indoor faces by attaching composite panels to both sides of core members arranged at predetermined intervals, filling heat insulating material in hollow portions between the composite panels and attaching desired surface materials on outer faces of the composite panels.
6. The prefabricated house according to claim 5, wherein the panels of the respective members are provided with buoyancy floating on water by filling closed-cell urethane foam as the heat insulating material into the hollow portions.
Type: Application
Filed: Oct 19, 2015
Publication Date: Sep 14, 2017
Inventor: Tsumoru OTA (Yamanashi)
Application Number: 15/118,252