MULTI-DIMENSIONALLY ADJUSTABLE SHELF BRACKET
A shelf bracket is adjustable vertically along a Z-axis and rotationally about a Y- axis that is perpendicular to the Z-axis. The bracket may be used in combination with a merchandising system, including a system with slotted cross members connected by side brackets to form a shelf component, and various accessories insertable into the slots of the cross members to form organizational components along the shelf.
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This application claims the benefit of U.S. provisional patent application Ser. No. 62/252,305 filed on Nov. 6, 2015, in accordance with 35 U.S.C. Section 119(e), and any other applicable laws. This application claims priority to U.S. patent application Ser. No. 15/345,450 filed Nov. 7, 2016, currently pending but set to issue Aug. 15, 2017 as U.S. Pat. No. 9,730,529, in accordance with 35 U.S.C. Section 120, and any other applicable laws. The contents of the aforementioned application(s) are hereby incorporated herein by reference in their entirety as if set forth fully herein.
BACKGROUNDThe metal shelf has been the back bone of brick and mortar retail stores for almost a century. Today, merchandise is still placed onto the shelf. Some unique shelves have been developed, such as the angled shelf and the rolling shelf which are still just shelves for merchandise to be placed on. Most all recent merchandising breakthroughs have involved placing different apparatus on top of the shelf to organize products better. Spring fronting devices known as pusher systems along with dividers are available in various styles. In essence, additional fixtures are added to the shelf to segregate and forward merchandise. This adds another level of fixture on fixture. There is thus a need for a universal merchandising system which incorporates both the shelving and organizing aspects of displays into a single unit.
Additionally, traditional shelf brackets are not adjustable. That is, once the brackets are secured to a bracket support (fixedly or removably), the bracket arm portion of the bracket is fixed and cannot be adjusted vertically, rotationally, or in any manner, other than by removing the bracket from the bracket support completely and reinstalling the bracket to the bracket support at a new location. This limits or prevents the ability to adjust the vertical position of shelves and the angle of presentation of merchandise to consumers. There is thus a need for an adjustable shelf bracket that allows vertical and/or rotational adjustment once the bracket is secured to a bracket support.
SUMMARY OF THE INVENTIONOne aspect of the present invention embodies a new approach to merchandising that consolidates the shelf and organizing system into one unit, thus minimizing the number of parts. Fewer parts are better environmentally, and also lower shipping and fixture costs. Components are shipped in smaller cartons and are assembled without tools in minutes.
Another aspect of the invention includes a multi-dimensionally adjustable shelf bracket. The bracket has a vertically adjustable bracket hook mounting plate for vertical adjustment of the bracket with respect to the bracket hook, and a rotationally adjustable bracket arm for rotational adjustment of the bracket with respect to the bracket hook mounting plate.
The universal merchandising system (1) of the present invention includes a front cross member (5) and a back cross member (10) both removably attached to a left side bracket (15) and right side (20) bracket, as best seen in
An assembled universal merchandising system (1) in accordance with an embodiment of the present invention is shown in
Turning first to the universal merchandising system (1), the front cross member (5) has a left side (6), a right side (7), an inwardly-facing edge (8), and an outwardly-facing edge (9). Similarly, the back cross member (10) has with a left side (11), a right side (12), an inwardly-facing edge (13), and an outwardly-facing edge (14). The inwardly-facing edge (8) of the front cross member (5) has inwardly-facing slots (25) therealong for receiving front catches (26) of removable accessories. Similarly, the inwardly-facing edge (13) of the back cross member (10) has inwardly-facing slots (30) therealong, aligned with the inwardly-facing slots (25) of the front cross member (5), for receiving back catches (31) of the removable accessories. As used herein, “inwardly facing” refers to the direction facing towards the inside of the system, i.e., where merchandise will be placed. Thus, the inwardly-facing slots (25) and (30) face each other. Conversely, “outwardly-facing” refers to the direction facing away from the inside of the system. For the front cross member (5), that is in a direction out in front of the system (1). For the back cross member (10), that is in a direction out in back of the system (1).
The cross members (5, 10) are connected to left and right side brackets (15 and 20 respectively) using a first set of tabs (40) and slots (55) and a second set of tabs (21) and slots (60) for each of the front right, front left, back right, and back left corners of the system (1). This is best seen in
Turning now to
Turning now to
Vertical adjustment of the adjustable bracket (100) allows vertical placement of brackets (100) on the bracket support (70) at smaller increments than with conventional brackets (69). For example, conventional brackets (69) are typically installed on a bracket support (70) such that the tops (101) of successive brackets (69) are vertically spaced apart at one inch increments. Adjustable brackets (100), however, may be installed in the same positions on the bracket support (70) as shown comparing
An adjustable bracket (100) in accordance with an embodiment of the present invention includes a bracket hook (103), a bracket hook mounting plate (104) slidably attached to the bracket hook (103) and vertically adjustable relative to the bracket hook (103) along a Z-axis (107), and a bracket arm (108) rotationally attached to the bracket hook mounting plate (104) and rotationally adjustable relative to the bracket hook mounting plate (104) about a Y-axis (106) that is perpendicular to the Z axis (107). A vertical indicia panel (124) may be installed between the bracket hook (103) and the bracket hook mounting plate (104) as further described herein.
The bracket hook (103) attaches to a bracket support (70) in a conventional manner, as best seen in
The bracket hook mounting plate (104) has vertical slots (110) and a locking pin hole (121) as previously described, to facilitate vertical adjustment of the bracket hook mounting plate (104) along the Z-axis (107) relative to the bracket hook (103). The bracket hook mounting plate (104) also has a curved slot (116), gear teeth (117), and a pivot hole (118) through which the Y-axis (106) extends, to facilitate rotational adjustment of the bracket arm (108) about the Y-axis (106) relative to the bracket hook mounting plate (104). Pivot hole (118) is also a point of connection of inner wall (126) and outer wall (127) via connectors (111) through holes (159) as described herein. The bracket hook mounting plate (104) has a back support flange (119) extending at a substantially right angle to the main body of the bracket hook mounting plate (104), which provides structural stability to the bracket (100) when installed on a bracket support (70). The support flange (119) has an indicia window (120) at the top thereof which is used to view the vertical position of the bracket hook mounting plate (104) as further described herein. The gear teeth (117) of the bracket hook mounting plate (104) cooperate with the gear teeth (122) of a small gear (123) during rotation of the bracket arm (108) as further described herein.
A vertical indicia panel (124) is installed between the bracket hook (103) and the bracket hook mounting plate (104) by fixing a first surface thereof to the inside surface of the bracket hook (103) through attachment holes (109) and corresponding attachment holes (125) in the vertical indicia panel (124). Another surface thereof at a right angle to the first surface has indicia thereon, and rests against the back surface of the back support flange (119) of the bracket hook mounting plate (104). A cutout (115) in the vertical indicia panel (124) allows vertical locking pin (113) to pass therethrough to reach adjustment holes (112) as needed. The indicia are positioned to display the vertical position of the bracket hook mounting plate (104) through the vertical indicia window (120) when the bracket hook mounting plate (104) is vertically adjusted relative to the bracket hook (103) along the Z-axis (107). For example, in an embodiment with two vertical positions available as shown in the drawings, when the bracket hook mounting plate (104) is in the up position, the indicia might read “UP” or “U” and when the bracket hook mounting plate (104) is in the down position, the indicia might read “DOWN” or “D.”
A bracket arm (108) in accordance with an embodiment of the present invention will now be described in more detail. The bracket arm (108) extends away from the bracket hook mounting plate (104) along an X-axis (105) perpendicular to the Y-axis (106) and to the Z-axis (107), as best seen in
The walls (126, 127) may be plastic, metal, or other suitable material depending on the weight and durability requirements of a particular application. Clear plastic may be used to allow inspection of the internal components. The rail support (128) may be a separate component, or may be integrated with one of the walls (126, 127). The embodiment shown in the drawings shows the rail support (128) as a flange of the outer wall (127) offset at a right angle to the main surface of the outer wall (127). The rail support (128) acts to support a rail (130) which may be a left side bracket (15) or right side (20) bracket as described herein, or another rail (130) used to support a shelf.
Sandwiched between the walls (126, 127) are a rack and pinion assembly comprising a rack (131) and a pinion (132), a small gear (123), the gear portion (117) of the bracket hook mounting plate (104), and spacers (129a, 129b, 129c), as best seen in
The rack (131) is best seen in
Spacers 129a, 129b, and 129c are shaped to fill in most of the area between the walls (126, 127) that are not occupied by moving parts 104, 123, 131, 132 during rotation of the bracket arm (108), to thus maintain a relatively constant distance between the walls (126, 127) and provide more stability thereto. The spacers 129a, 129b, 129c have holes (150) corresponding to holes (154) in walls (126, 127) and thus are secured in place by connecters (111). Spacer (129a) also has a hole (155) corresponding to and aligned with indicia window (140) in outer wall (127), and a hole (156) corresponding to and aligned with locking pin (142) of bracket arm (108). Spacer (129c) has a hole (157) corresponding to and aligned with pivot hole (118).
As the bracket arm (108) is rotationally adjusted, locking pin (142) similar to locking pin (113) (controlled by knob (143) similar to knob (114)) may engage the desired adjustment hole (136) to lock the bracket arm (108) in the desired rotationally-adjusted position. The locking pin (142), adjustment holes (136), and/or knob (143) cooperate to form a second locking pin assembly configured to allow rotational adjustment of the bracket arm (108) relative to the bracket hook mounting plate (104) about the Y-axis (106).
The drawings show seven rotational adjustment holes (136), but any number of adjustment holes (136) may be used depending on the application. In this example, the adjustment holes (136) correspond to rotational positions of approximately 0 degrees, 2.5 degrees, 5 degrees, 7.5 degrees, 10 degrees, 12.5 degrees, and 15 degrees, as seen by the rotational indicia (138 and 139). Accordingly, the bracket arm (108) is rotationally adjustable at an angle (151) relative to the bracket hook mounting plate (104) about the Y-axis (106) from approximately zero degrees to approximately 15 degrees, in 2.5 degree increments, as best seen in
Side views of an adjustable bracket (100) with the bracket arm (108) rotated at zero degrees are shown in
A multi-dimensionally adjustable shelf bracket (100) has thus been described herein with reference to the drawings, along with a universal merchandising system (1) that may incorporate the adjustable shelf bracket (100).
Claims
1. A merchandising system (1) removably securable to a bracket support (70) comprising:
- a front cross member (5) with a left side (6), a right side (7), an inwardly-facing edge (8), and an outwardly-facing edge (9);
- a back cross member (10) with a left side (11), a right side (12), an inwardly-facing edge (13), and an outwardly-facing edge (14);
- a multi-dimensionally adjustable left side bracket (100) vertically adjustable along a first Z-axis and rotationally adjustable along a first Y-axis that is perpendicular to the first Z-axis, the left side bracket connecting the front cross member to the back cross member along the left sides thereof; and
- a multi-dimensionally adjustable right side bracket (100) vertically adjustable along a second Z-axis that is parallel to the first Z-axis, and rotationally adjustable along a second Y-axis that is perpendicular to the second Z-axis and parallel to the first Y-axis, the right side bracket connecting the front cross member to the back cross member along the right sides thereof;
- wherein the inwardly-facing edge of the front cross member has inwardly-facing slots (25) therealong for receiving front catches (26) of removable accessories;
- wherein the inwardly-facing edge of the back cross member has inwardly-facing slots (30) therealong, aligned with the inwardly-facing slots of the front cross member, for receiving back catches (31) of the removable accessories;
- wherein the inwardly-facing edge of the front cross member has inwardly-facing tabs (40) at the right and left sides thereof;
- wherein the inwardly-facing edge of the back cross member has inwardly-facing tabs (45) at the right and left sides thereof;
- wherein the inwardly facing tab at the left side of the front cross member and the inwardly facing tab at the left side of the back cross member are removably secured into slots (50) in the left side bracket;
- wherein the inwardly facing tab at the right side of the front cross member and the inwardly facing tab at the right side of the back cross member are removably secured into slots (55) in the right side bracket;
- wherein the outwardly-facing edge of the front cross member has slots (60) at the right and left sides thereof;
- wherein the outwardly-facing edge of the back cross member has slots at the right and left sides thereof;
- wherein the front tab of the left side bracket is removably secured into the slot at the left side of the outwardly-facing edge of the front cross member;
- wherein the front tab of the right side bracket is removably secured into the slot at the right side of the outwardly-facing edge of the front cross member;
- wherein the back tab of the left side bracket is removably secured into the slot at the left side of the outwardly-facing edge of the back cross member; and
- wherein the back tab of the right side bracket is removably secured into the slot at the right side of the outwardly-facing edge of the back cross member.
2. A multi-dimensionally adjustable shelf bracket (100) adjustable vertically along a Z-axis and rotationally about a Y-axis that is perpendicular to the Z-axis, comprising:
- a bracket hook (103);
- a bracket hook mounting plate (104) slidably attached to the bracket hook and vertically adjustable relative to the bracket hook along a Z-axis (107); and
- a bracket arm (108) rotationally attached to the bracket hook mounting plate and rotationally adjustable relative to the bracket hook mounting plate about a Y-axis (106) that is perpendicular to the Z axis.
3. The multi-dimensionally adjustable bracket of claim 2, wherein the bracket arm extends away from the bracket hook mounting plate along an X-axis (105) perpendicular to the Y-axis and to the Z-axis, and comprises an outer wall (127), an inner wall (126), and a rack and pinion assembly housed between the outer wall and the inner wall, the rack and pinion assembly comprising a rack (131) and a pinion (132).
4. The multi-dimensionally adjustable bracket of claim 2, further comprising a first locking pin assembly configured to allow vertical adjustment of the bracket hook mounting plate relative to the bracket hook along the Z-axis.
5. The multi-dimensionally adjustable bracket of claim 4, further comprising a second locking pin assembly configured to allow rotational adjustment of the bracket arm relative to the bracket hook mounting plate about the Y-axis.
6. The multi-dimensionally adjustable bracket of claim 2, further comprising visible indicia (138 or 139) indicating a rotational position of the bracket arm.
7. The multi-dimensionally adjustable bracket of claim 2, further comprising visible indicia (138 or 139) indicating a vertical position of the bracket hook mounting plate.
8. The multi-dimensionally adjustable bracket of claim 7, further comprising visible indicia (138 or 139) indicating a rotational position of the bracket arm.
9. The multi-dimensionally adjustable bracket of claim 3, further comprising a spacer (129) between the outer wall and the inner wall.
10. The multi-dimensionally adjustable bracket of claim 3, wherein a portion of the bracket hook mounting plate comprises a gear (117) located between the outer wall and the inner wall configured to operably engage a gear (123) attached to the pinion during rotational adjustment of the bracket arm relative to the bracket hook mounting plate about the Y-axis.
11. The multi-dimensionally adjustable bracket of claim 2, wherein the bracket arm is rotationally adjustable relative to the bracket hook mounting plate about the Y-axis from approximately 0 degrees to approximately 15 degrees.
12. The multi-dimensionally adjustable bracket of claim 11, further comprising a rack and pinion assembly configured to allow rotational adjustment of the bracket arm relative to the bracket hook mounting plate about the Y-axis from approximately 0 degrees to approximately 15 degrees, and a locking pin assembly configured to allow the bracket arm to be fixed at incremental angles between and including approximately 0 degrees to approximately 15 degrees.
13. The multi-dimensionally adjustable bracket of claim 12, wherein the incremental angles range from approximately 0 degrees to approximately 15 degrees in approximately 2.5 degree increments.
14. The multi-dimensionally adjustable bracket of claim 13, further comprising visible indicia (138 or 139) indicating a rotational position of the bracket arm.
15. The multi-dimensionally adjustable bracket of claim 2, further comprising a rail (130) attached to the bracket arm and configured to rotate with the bracket arm about the Y-axis when the bracket arm is rotated about the Y-axis.
16. A multi-dimensionally adjustable bracket adjustable vertically along a Z-axis and rotationally about a Y-axis that is perpendicular to the Z-axis, comprising:
- a bracket hook (103);
- a bracket hook mounting plate (104) slidably attached to the bracket hook and vertically adjustable relative to the bracket hook along a Z-axis (107);
- a bracket arm (108) rotationally attached to the bracket hook mounting plate and rotationally adjustable relative to the bracket hook mounting plate about a Y-axis (106) that is perpendicular to the Z axis, the bracket arm comprising an outer wall (127), an inner wall (126), and a rack and pinion assembly housed between the outer wall and the inner wall;
- a first locking pin assembly configured to allow vertical adjustment of the bracket hook mounting plate relative to the bracket hook along the Z-axis;
- a second locking pin assembly configured to allow rotational adjustment of the bracket arm relative to the bracket hook mounting plate about the Y-axis;
- an indicia window (140 or 141) for displaying visible indicia (138 or 139) indicating a rotational position of the bracket arm; and
- an indicia window (120) for displaying visible indicia indicating a vertical position of he bracket hook mounting plate;
- at least one spacer (129) between the outer wall and the inner wall;
- wherein the bracket arm extends away from the bracket hook mounting plate along an X-axis (105) perpendicular to the Y-axis and to the Z-axis; and
- wherein a portion of the bracket hook mounting plate comprises a gear (117) located between the outer wall and the inner wall configured to operably engage a gear (123) attached to the pinion (132) of the rack and pinion assembly during rotational adjustment of the bracket arm relative to the bracket hook mounting plate about the Y-axis.
17. The multi-dimensionally adjustable bracket of claim 16, further comprising a rail (130) attached to the bracket arm and configured to rotate with the bracket arm about the Y-axis when the bracket arm is rotated about the Y-axis.
18. The multi-dimensionally adjustable bracket of claim 16, wherein the bracket arm is rotationally adjustable relative to the bracket hook mounting plate about the Y-axis from approximately 0 degrees to approximately 15 degrees.
19. The multi-dimensionally adjustable bracket of claim 18, wherein the second locking pin assembly and the rack and pinion assembly are configured to allow the bracket arm to be rotationally adjusted relative to the bracket hook mounting plate about the Y-axis from approximately 0 degrees to approximately 15 degrees, and to be fixed at incremental angles between and including approximately 0 degrees to approximately 15 degrees.
20. The multi-dimensionally adjustable bracket of claim 19, wherein the incremental angles range from approximately 0 degrees to approximately 15 degrees in approximately 2.5 degree increments.
Type: Application
Filed: Aug 14, 2017
Publication Date: Jan 11, 2018
Applicant: DISPLAYS PLUS, INC. (Placentia, CA)
Inventors: Robert Paul Colelli (Yorba Linda, CA), Eric Edward Oberg (Huntington Beach, CA), Johnnie Cruz (Anaheim Hills, CA)
Application Number: 15/676,511