MODULAR, SCALABLE, MULTI-FUNCTION, POWER QUALITY SYSTEM FOR UTILITY NETWORKS
A modular, scalable, multi-function, power quality system provides a modular and scalable power conditioning system for utility networks. A configurable frame coupled to an electrical input and an electrical output. A plurality of functional slots each including a receiving connector are coupled to the frame. One or more unique function subsystems are coupled to selected functional slots. Each unique function subsystem includes one or more electrical components coupled to the receiving connector of selected functional slots configured to define functional capability associated with the one or more functional slots. A plurality of identical power modules are disposed in selected functional slots of each of the one or more unique function subsystems. A controller coupled to each of the power modules is configured to enable the power modules in predetermined functional slots of the one or more unique subsystems to perform a predetermined function associated with the electrical input or the electrical output.
This application is a continuation application of U.S. patent application Ser. No. 14/031,341 filed Sep. 19, 2013, and claims benefit of and priority thereto under 35 U.S.C. §§ 119, 120, 363, 365 and 37 C.F.R. §§ 1.55 and 1.78, which is incorporated herein by reference.
FIELD OF THE INVENTIONThis invention relates to a modular, scalable, multi-function, power quality system for utility networks.
BACKGROUND OF THE INVENTIONIdeally, the power generated and delivered by electrical utility grid network would have pure sine wave shapes. However, such an idealized electrical utility grid network does not exist. As a result, reinforcing feedback exists where electrical loads draw non-ideal sine waves of current which in turn distorts the shape of the supply voltage waves which further erodes the current wave shape drawn by the loads.
Numerous conventional power quality systems, e.g., uninterruptible power supplies (UPS), power conditioners, active harmonic cancelation systems, harmonic traps, transformer tap chargers, capacitor banks, static VAR compensators, unified power flow controllers, and the like, operate with passive filters, power electronics, and/or a combination of both to improve either the voltage or current waveforms delivered to or from electrical loads. Such conventional power quality systems typically tend to isolate disturbances from the supply voltage or electrical load currents.
Many conventional power quality systems, e.g., tap changers and surge suppressors, have a single function and are designed to improve only one dimension of power quality provided by the electrical utility grid, such as RMS voltage variations or high voltage spikes induced by lightning. Some conventional power quality systems may provide multiple functions in a single device. Examples may include UPSs, Static VAR Compensators, and Unified Power Flow Controllers. Other conventional power quality systems may provide modularity and scalability to allow the systems to scale in size from low to higher power with the same building blocks, e.g., scalable UPSs.
Electrical utility distribution networks often need to scale power processing by functional dimension in addition to just scaling the input to output power capacity rating. For example, often more power processing is needed for voltage regulation than harmonic cancelation or power factor improvement. Thus, electrical utility grids are forced to either purchase multiple single-function power quality system or to purchase a multi-function power quality system that is often oversized for two or more of the required functions. This leads to higher costs for the utility companies and ultimately higher utility bills for consumers. To date, no known conventional power quality system can address such a need faced by electrical utility grids.
SUMMARY OF THE INVENTIONIn one aspect, a modular, scalable, multi-function, power quality system for utility networks is featured. The system includes a configurable frame coupled to an electrical input and an electrical output. A plurality of functional slots each including a receiving connector are coupled to the frame. One or more unique function subsystems are coupled to selected functional slots. Each unique function subsystem includes one or more electrical components coupled to the receiving connector of selected functional slots configured to define functional capability associated with the one or more functional slots. A plurality of identical power modules are disposed in selected functional slots of each of the one or more unique function subsystems. A controller coupled to each of the power modules is configured to enable the power modules in predetermined functional slots of the one or more unique subsystems to perform a predetermined function associated with the electrical input or the electrical output.
In one embodiment, at least one of the unique function subsystems may be configured as a pre-charger module for pre-charging a DC bus for each of the plurality of identical power modules and for providing isolation. The pre-charger subsystem may include at least a coil, a contact, a plurality of switches, and a resistor. At least one of the unique function subsystems may be configured as a VAR injector filter module configured to provide clean power to the electrical input. The VAR injector filter module may be configured to provide input harmonic current cancellation. The VAR injector filter module may include a filter. The system may include a capacitive bank subsystem coupled to the VAR injector filter module configured to provide additional capacitance needed for VAR injection. At least one of the unique function subsystems may include a power filter regulation module configured to provide regulated voltage to the electrical output. The power filter regulation module may be configured to provide output voltage harmonic cancellation. The power filter regulation module may include an inductor and a capacitor configured as a filter. The system may include a series injector module configured to inject regulator voltage to the output electrical port to provide power regulation and provide bypass protection during an overload or failure of the system. The series injector module may include at least a silicone-controlled rectifier (SCR), a transformer, and a plurality of switches. The plurality of power modules may include an output connector configured to connect to the receiving connector of a selected functional slot. The controller may be configured to sense the functional capability associated with each of the one or more unique functional subsystems. The controller may be configured to sense DC bus voltage of each of the power supply modules. The controller may be configured to sense the current in each of the power modules. The controller may be configured to sense the current from the electrical input. The controller may be configured to sense the current from the electrical output. The controller may be configured to sense the voltage from the electrical input. The controller may be configured to sense the temperature of the system. The controller may be configured to control selected power modules to perform VAR injection. The controller may be configured to control selected power modules to perform harmonic current cancellation. The controller maybe configured to control selected power modules to perform voltage regulation. The controller may be configured to control selected power modules to perform harmonic voltage cancellation. Each of the identical power modules may include a plurality of gate drives coupled to a plurality of switching transistors responsive to signals from the controller. The controller may be configured to generate control signals to each of the power modules to activate predetermined switching transistors of the power modules. The control signals may include pulse wave modulation (PWM) signals. The controller may be configured to generate control signals to control and define the one or more unique function subsystems. The control signals may include pulse wave modulation (PWM) signals. The selected components comprising unique subsystems may be located on the one or more of the identical power modules.
In one aspect, a modular, scalable, multi-function, power quality system for utility networks is featured. The system includes a configurable frame coupled to an electrical input and an electrical output. A plurality of functional slots each including a receiving connector are coupled to the frame. A VAR injector filter module coupled to selected functional slots including one or more electrical components coupled to the receiving connector of selected functional slots is configured to provide clean power to the electrical input. A plurality of identical power modules are disposed in selected functional slots of the VAR injector filter module. A controller coupled to each of the power modules is configured to enable the power modules in predetermined functional slots of the VAR injector filter module to provide clean power to the electrical input.
In another aspect, a modular, scalable, multi-function, power quality system for utility networks is featured. The system includes a configurable frame coupled to an electrical input and an electrical output. A plurality of functional slots each including a receiving connector are coupled to the frame. A power filter module including one or more electrical components coupled to the receiving connector of selected functional slots is configured to provide filtered voltage to the electrical output. A plurality of identical power modules are disposed in selected functional slots of the power filter module. A controller coupled to each of the power modules is configured to enable the power modules in predetermined functional slots of the power filter module to provide filtered voltage to the electrical output.
In yet another aspect, a modular, scalable, multi-function, power quality system for utility networks is featured. The system includes a configurable frame coupled to an electrical input and an electrical output. A plurality of functional slots each including a receiving connector is coupled to the frame. A VAR injector filter module coupled to selected functional slots including one or more electrical components coupled to the receiving connector of selected functional slots is configured to provide clean power to the electrical input. A power filter module coupled to selected functional slots including one or more electrical components coupled to the receiving connector of selected functional slots is configured to provide filtered voltage to the electrical output. A plurality of identical power modules are disposed in selected functional slots of each of the VAR injector filter module and the power filter module. A controller coupled to each of the power modules is configured to enable the power modules in predetermined functional slots of the VAR injector filter module and the power filter module to provide clean power to the electrical input and filtered voltage to the electrical output.
The subject invention, however, in other embodiments, need not achieve all these objectives and the claims hereof should not be limited to structures or methods capable of achieving these objectives.
Other objects, features and advantages will occur to those skilled in the art from the following description of a preferred embodiment and the accompanying drawings, in which:
Aside from the preferred embodiment or embodiments disclosed below, this invention is capable of other embodiments and of being practiced or being carried out in various ways. Thus, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. If only one embodiment is described herein, the claims hereof are not to be limited to that embodiment. Moreover, the claims hereof are not to be read restrictively unless there is clear and convincing evidence manifesting a certain exclusion, restriction, or disclaimer.
There is shown in
System 10 also includes a plurality of functional slots 16 each preferably including receiving connector 20 coupled to frame 14. The number of functional slots 16 in frame 14 is preferably defined by the customer based on the customer's specific modularity and functional needs. In this example, frame 14 includes eight functional slots 26, 28, 30, 32, 34, 36, 38, and 40 each having a receiving connector 20 coupled thereto.
System 10 also includes one or more unique function subsystems coupled to selected functional slots 16. In this example, there are two unique function subsystems 24 and 26, although system 10 may have more or less than two functional subsystems as defined by the customer's requirements. Each unique function subsystem 24, 26 includes one or more electrical components coupled to receiving connector 20 of selective functional slots 16 configured to define the functional capability associated with functional slots 16, as will be discussed in further detail below.
System 10 also includes a plurality of identical power modules 12 disposed in selected functional slots 16 of each of the one or more unique function subsystems. Identical power modules 12 are configured to provide multiple functions depending on which functional slot they are inserted. The number of functional slots 16 in frame 14 is defined by the customer based on the customer's specific modularity and functional needs. Each of power modules 12 include at least connector 21 configured to connect to a selected receiving connector 20. In this example, identical power modules 46, 48, 50, 52, 54, and 56 are connected by their respective connector 21 to receiving connector 22 of functional slots 26, 28, 30, 32, 34, and 36 respectively of unique function subsystem 24.
Similarly, identical power modules 58 and 62 are connected to functional slots 38 and 40 of unique function subsystem 26. Receiving connectors 20 are mounted in frame 14 and couple the power and control signals from power modules 12 in functional slots 16 of the one or more unique function subsystems 24 and 26 to frame 14. Receiving connectors 20 of functional slots 16 can be mounted on a back plane or can be individual connectors mounted in frame 14. In one example, slot wiring 22 couples receiving connector 20 to unique function subsystem 24 and unique function subsystem 26 as shown.
Controller 18 is coupled to each of power modules 12 and is configured to enable power modules 12 in the functional slots of the unique function subsystems to perform a predetermined function associated with electrical input 42 or electrical output 44. Functional slots 16 are the physical locations that provide interface between power modules 12 and frame 14. Functional slots 16 couple the control signals from controller 18 to power modules 12 enabling power modules 12 to process the appropriate power and function.
As will be discussed in detail below, unique function subsystem 24, 26 include all the necessary components to provide the unique function and personality to the appropriate functional slots 16. Controller 18 controls the function of each of power module 12 in a manner consistent with their functional slot. Controller 18 is a system specific configuration that determines what slot forms what function at the time of assembly.
Input electrical port 42 is a means of connecting system frame 14 to electrical power grid 44. In this example, only one input electrical port 42 is shown, however, in other designs there may be multiple electrical ports 42.
In one example, unique function subsystem 24 includes the necessary electrical components, such that when identical power modules 46, 48, 50, 52, 54, and 56 are connected into functional slots 26, 28, 30, 32, 34, and 36 respectively, controller 18 will cause power module 46, 48, 50, 52, 54 and 56 to perform a desired predetermined function associated with input electrical port 42, e.g., voltage-ampere reactive (VAR) injection.
For example, unique function subsystem 24 may be configured as VAR injector filter module 150,
In this example, PWM control signals output by controller 18,
Preferably, capacitive bank subsystem 170,
In another example, unique function subsystem 24,
Unique function circuit subsystem 26,
For example, unique function subsystem 26,
Unique function subsystem 26,
Preferably, each of the identical power modules 12,
The result is modular, scalable, multi-function, power quality system 10 for utility networks shown in one or more of
One or more embodiments of the modular, scalable, multi-function, power quality system for utility networks of this invention provides a modular and scalable power conditioning system that includes a plurality of identical power modules that are connected to a configurable frame having predetermined function-specific slots that define a predetermined function. A controller controls the function of the power modules in their function-specific slots such that they perform a desired predefined function. Such a design enables a customer, e.g., an electrical utility grid with multiple power conditioning needs, to purchase a plurality of identical power modules and a single system frame containing multiple function-specific slots. Such a design provides for independent scaling of power and functionality. The customer need only to estimate future power and functional needs and purchase a system with the appropriate number of pre-configured slots and a minimal set of identical power modules and populate the power modules in the appropriate functional slot. If greater function or power capability is needed, more power modules can be added.
Although specific features of the invention are shown in some drawings and not in others, this is for convenience only as each feature may be combined with any or all of the other features in accordance with the invention. The words “including”, “comprising”, “having”, and “with” as used herein are to be interpreted broadly and comprehensively and are not limited to any physical interconnection. Moreover, any embodiments disclosed in the subject application are not to be taken as the only possible embodiments.
In addition, any amendment presented during the prosecution of the patent application for this patent is not a disclaimer of any claim element presented in the application as filed: those skilled in the art cannot reasonably be expected to draft a claim that would literally encompass all possible equivalents, many equivalents will be unforeseeable at the time of the amendment and are beyond a fair interpretation of what is to be surrendered (if anything), the rationale underlying the amendment may bear no more than a tangential relation to many equivalents, and/or there are many other reasons the applicant cannot be expected to describe certain insubstantial substitutes for any claim element amended.
Other embodiments will occur to those skilled in the art and are within the following claims.
Claims
1. A modular, scalable, multi-function, power quality system for utility networks, the system comprising:
- a configurable frame coupled to an electrical input and an electrical output;
- a plurality of functional slots each including a receiving connector coupled to the frame;
- one or more unique function subsystems coupled to selected functional slots, each unique function subsystem including one or more electrical components coupled to the receiving connector of selected functional slots configured to define functional capability associated with the one or more functional slots;
- a plurality of identical power modules disposed in selected functional slots of each of the one or more unique function subsystems; and
- a controller coupled to each of the power modules configured to enable the power modules in predetermined functional slots of the one or more unique subsystems to perform a predetermined function associated with the electrical input or the electrical output.
2. The system of claim 1 in which at least one of the unique function subsystems is configured as a pre-charger module for pre-charging a DC bus for each of the plurality of identical power modules and for providing isolation.
3. The system of claim 2 in which the pre-charger subsystem includes at least a coil, a contact, a plurality of switches, and a resistor.
4. The system of claim 1 in which the at least one of the unique function subsystems is configured as a VAR injector filter module configured to provide clean power to the electrical input.
5. The system of claim 4 in which the VAR injector filter module is configured to provide input harmonic current cancellation.
6. The system of claim 4 in which the VAR injector filter module includes a filter.
7. The system of claim 4 further including a capacitive bank subsystem coupled to the VAR injector filter module configured to provide additional capacitance needed for VAR injection.
8. The system of claim 1 in which at least one of the unique function subsystems includes a power regulation filter module configured to provide filtered voltage to the electrical output.
9. The system of claim 8 in which the power filter regulation module is configured to provide output voltage harmonic cancellation.
10. The system of claim 8 in which the power regulation filter module includes an inductor and a capacitor configured as a filter.
11. The system of claim 8 further including a series injector module configured to inject regulator voltage to the output electrical port to provide power regulation and provide bypass protection during an overload or failure of the system.
12. The system of claim 11 in which the series injector module includes at least a silicon-controlled rectifier (SCR), a transformer, and a plurality of switches.
13. The system of claim 1 in which each of the plurality of power modules includes an output connector configured to connect to the receiving connector of a selected functional slot.
14. The system of claim 1 in which the controller is configured to sense the functional capability associated with each of the one or more unique functional subsystems.
15. The system of claim 1 in which the controller is configured to sense DC bus voltage of each of the power supply modules.
16. The system of claim 1 in which the controller is configured to sense the current in each of the power modules.
17. The system of claim 1 in which the controller is configured to sense the current from the electrical input.
18. The system of claim 1 in which the controller is configured to sense the current from the electrical output.
19. The system of claim 1 in which the controller is configured to sense the voltage from the electrical input.
20. The system of claim 1 in which the controller is configured to sense the voltage of the electrical input.
21. The system of claim 1 in which the controller is configured to sense the temperature of the system.
22. The system of claim 1 in which the controller is configured to control selected power modules to perform VAR injection.
23. The system of claim 1 in which the controller is configured to control selected power modules to perform harmonic current cancellation.
24. The system of claim 1 in which the controller is configured to control selected power modules to perform voltage regulation.
25. The system of claim 1 in which the controller is configured to control selected power modules to perform harmonic voltage cancellation.
26. The system of claim 1 in which each of the identical power modules includes a plurality of gate drives coupled to a plurality of switching transistors responsive to signals from the controller.
27. The system of claim of claim 26 in which the controller is configured to generate control signals to each of the power modules to activate predetermined switching transistors of the power modules.
28. The system of claim 27 in which the control signals include pulse wave modulation (PWM) signals.
29. The system of claim 1 in which the controller is configured to generate control signals to control and define the one or more unique function subsystems.
30. The system of claim 29 in which the control signals include pulse wave modulation (PWM) signals.
31. The system of claim 1 in which selected components comprising unique function subsystems are located on the one or more of the identical power modules
32. A modular, scalable, multi-function, power quality system for utility networks, the system comprising:
- a configurable frame coupled to an electrical input and an electrical output;
- a plurality of functional slots each including a receiving connector coupled to the frame;
- a VAR injector filter module coupled to selected functional slots including one or more electrical components coupled to the receiving connector of selected functional slots configured to provide clean power to the electrical input;
- a plurality of identical power modules disposed in selected functional slots of the VAR injector filter module; and
- a controller coupled to each of the power modules configured to enable the power modules in predetermined functional slots of the VAR injector filter module to provide clean power to the electrical input.
33. A modular, scalable, multi-function, power quality system for utility networks, the system comprising:
- a configurable frame coupled to an electrical input and an electrical output;
- a plurality of functional slots each including a receiving connector coupled to the frame;
- a power filter module including one or more electrical components coupled to the receiving connector of selected functional slots configured to provide filtered voltage to the electrical output;
- a plurality of identical power modules disposed in selected functional slots of the power filter module; and
- a controller coupled to each of the power modules configured to enable the power modules in predetermined functional slots of the power filter module to provide filtered voltage to the electrical output.
34. A modular, scalable, multi-function, power quality system for utility networks, the system comprising:
- a configurable frame coupled to an electrical input and an electrical output;
- a plurality of functional slots each including a receiving connector coupled to the frame;
- a VAR injector filter module coupled to selected functional slots including one or more electrical components coupled to the receiving connector of selected functional slots configured to provide clean power to the electrical input;
- a power filter module coupled to selected functional slots including one or more electrical components coupled to the receiving connector of selected functional slots configured to provide filtered voltage to the electrical output;
- a plurality of identical power modules disposed in selected functional slots of each of the VAR injector filter module and the power filter module; and
- a controller coupled to each of the power modules configured to enable the power modules in predetermined functional slots of the VAR injector filter module and the power filter module to provide clean power to the electrical input and filtered voltage to the electrical output.
Type: Application
Filed: Sep 26, 2017
Publication Date: Mar 22, 2018
Inventors: James Simonelli (Grafton, MA), Naimish Patel (Boston, MA), Jia Wu (Andover, MA)
Application Number: 15/715,737