SCAFFOLD UNIT
An extendible scaffold unit comprises at least two support platforms or two support frames (12, 14, 16), at least one of the support platforms or support frames (12, 14, 16) being movable between a lowered position and a raised position, a plurality of scissor linkages (35, 36, 37) linking one support platform or support frame (12, 14, 16) with a next support platform or support frame (12, 14, 16), each of the scissor linkages (35, 36, 37) including a plurality of legs (26, 28, 30, 32), each scissor linkage having a leg pivotally connected to or near a corner of one of the support platforms or support frames and a leg pivotally connected to or near a corner of a next support platform support frame, wherein a leg is pivotally connected at or near each corner of a support platform or support frame. By providing a leg pivotally connected at or near each corner of a support platform or support frame, the support platform or support frame is supported at or near each corner when in the raised position. This provides a stronger, more stable and more secure support to the platform/frame.
The present invention relates to a scaffold unit. More particularly, the present invention relates to a scaffold unit that can be moved from a lowered or retracted configuration to a raised or expanded configuration.
BACKGROUND ARTScaffolding is widely used in the building and construction industries. Conventional scaffolding is erected from a number of separate components. Typically, a number of posts or rods are fastened together using brackets and bolts to form the scaffolding framework, with support boards or planks being placed on the scaffolding framework to form walkways or work platforms. Erection of conventional scaffolding requires that all of the components be delivered to a building site. A scaffolding crew will then erect the scaffold. This can be time-consuming and can add to the cost of construction.
Some effort has been made in the past to develop scaffold units in which the work platforms can be moved between a lowered position and a raised position. For example, in U.S. Pat. No. 3,877,543, a scaffold unit is described which includes a horizontal platform being mounted to a plurality of vertical posts so as to be vertically movable up-and-down along the vertical posts. Rollers and drive rollers are pivotally mounted on an arm lever provided on the platform. A worm gear is coupled to the drive rollers to move the horizontal platform up and down the vertical posts by rotating the drive rollers. When a downward load is applied to the platform, the rollers and drive rollers are automatically pressed against the vertical posts so that the platform is prevented from slipping by the frictional force that is so generated. Products known as “mast climbers” have some similarity to the operating principle of the product disclosed in U.S. Pat. No. 3,877,543.
British patent number 191108619, which was filed in 1911, describes a scaffold unit in which support platforms can be raised and lowered to any desired level. This unit includes a plurality of support platforms that are connected together by a series of articulated levers known as “lazy tongs.” The platform with the series of articulated levers rests on an undercarriage mounted two wheels so that it can be easily moved to a desired location. In use, a shaft is turned to drive the articulated levers to a raised configuration. In the raised configuration, articulated levers are located below two corners of one end of each support platform. Further articulated levers are located below approximate midpoint of each support platform and the support platforms effectively cantilever outwardly from these articulated levers.
GB 759187 describes a mobile working platform in which the platform is supported by extensible lattice members that are raised by hydraulic or other means from a mobile trolley or truck. In this British patent, a single working platform is moved from a lowered position to a raised position by operating hydraulic rams to extend a pair of scissor arms that are mounted on either side of a chassis and the platform. A rack and pawl mechanism locks the platform into place.
GB 2022672 describes extensible scaffolding that uses a lazy tongs arrangement. Each of the lazy tongs arrangement comprises two pairs of levers. The levers of each pair cross each other and are pivotally connected together where they cross. A plurality of transverse structural members extend at right angles to the lengthwise dimension of the lazy tongs arrangement, with each transverse member having two guide elements mounted for guided movement along the transverse member. Each lever of the lazy tongs arrangement has a guide member attached at its ends. Two vertical scaffolding tubes extend in the same plane as the lazy tongs arrangement. To enable the lazy tongs arrangement to be extended, the lowermost of the transversely extending members carries a gearbox carrying journals for to screw threaded shafts extending parallel to the lowermost transverse member. Operation of this enables the guide members on the lowermost transverse member to move towards each other to extend the lazy tongs arrangements and raise the extensible scaffolding. As the lazy tongs arrangements extend, the respective transverse members are raised and slide upwardly along the vertical members located at either end of the transverse members. When the upper end of the structure reaches the required height, clamping bolts on the bottom transverse member are tightened to fasten the ends to the vertical scaffolding tubes. Then standing on the bottom member, the operator can tighten the bolts of the next member, and so forth, thereby allowing the operator to climb the scaffold and tighten the bolts. When in the extended position, the levers of the lazy tongs arrangements extend at an angle of between 20° and 30° to horizontal.
U.S. Pat. No. 3,820,631 describes a platform lift device which is suitable for raising workmen and equipment to elevated positions which will enable them to perform maintenance work on aircraft. This patent describes existing lifting mechanisms that use conventional scissor mechanisms to raise and lower the work platforms. This patent states that such conventional scissor mechanisms possess at least three inherent disadvantages when employed as a lifting mechanism. One disadvantage is the fact that the effective supported base area defined by the scissor ends decreases as the platform is raised, resulting in progressively less stability at higher elevations. The second disadvantage is the fact that the beams which comprise such a scissor linkage are subjected to bending loads and must therefore be relatively stiff to support loads. A third disadvantage is that the scissor linkages must be relatively long to accomplish high lift operations if done in one stage. Such long linkages necessitate a large and cumbersome storage pedestal chassis. In order to overcome these disadvantages, the lift platform of this patent has an elevating mechanism in which effectively the scissor lift arms of conventional scissor lift mechanisms are replaced with fluid power cylinders each having a ram or piston mounted to them so that struts that are pivotally connected to the chassis and the lift platform extend relative to the fluid power cylinders to thereby raise the work platforms. A mechanical interlock is used to ensure that the fluid power cylinders each extend at substantially identical values of incremental movement even if the platform is unequally loaded.
U.S. Pat. No. 4,088,203 describes an adjustable scaffold comprising a platform on base and an adjustable interconnecting support structure. The adjustable interconnecting support structure comprises a number of sets of scissor mechanisms. Lifting means, typically hydraulic cylinders with lever brackets and support brackets pivotally attached thereto, are positioned between sets of scissor connectors, rather than within them. In other words, each cylinder is attached to cross members from different sets of scissor connectors. This is stated to provide a sturdy and safe lifting mechanism is capable of lifting substantial loads of personnel and equipment. A pair of scissor mechanisms are attached to the platform.
It will be clearly understood that, if a prior art publication is referred to herein, this reference does not constitute an admission that the publication forms part of the common general knowledge in the art in Australia or in any other country.
SUMMARY OF INVENTIONThe present invention is directed to a scaffold unit which may at least partially overcome at least one of the abovementioned disadvantages or provide the consumer with a useful or commercial choice.
With the foregoing in view, the present invention in one form, resides broadly in a scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of scissor linkages linking one support platform or support frame with a next support platform or support frame, each of the scissor linkages including a plurality of legs, each scissor linkage having a leg pivotally connected to or near a corner of one of the support platforms or support frames and a leg pivotally connected to or near a corner of a next support platform support frame, wherein a leg is pivotally connected at or near each corner of a support platform or support frame.
By providing a leg pivotally connected at or near each corner of a support platform or support frame, the support platform or support frame is supported at or near each corner when in the raised position. This provides a stronger, more stable and more secure support to the platform/frame.
In one embodiment, the scaffold unit further comprises a drive means for raising and lowering at least one of the support platforms or support frames between the lowered position and the raised position.
The drive means is suitably mounted to the scaffold unit. This allows the drive means to raise and lower the support platforms without requiring an externally provided drive system.
In a second aspect, the present invention provides a scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of legs extending between one support platform or support frame and a next support platform or support frame, at least some of the legs having a pivotal connection to the support platform or support frame, the legs being movable during movement of the scaffold unit from the lowered position to the raised position and vice versa, the legs extending at an angle of less then 10° to horizontal when the scaffold unit is in the lowered position.
In one embodiment, at least some of the legs have a pivotal connection at or near corners of the support platform or support frame.
Suitably, the support platforms or support frames that move during raising or lowering of the scaffold unit move in an essentially vertical direction during raising or lowering. By this, it is meant that the support platforms or support frames have a negligible horizontal component to their movement during raising and lowering of the scaffold unit.
The scaffold unit may further comprise a drive means for causing at least some of the legs to pivot about their pivotal connection at or near the corners of the support platform or support frame during raising and lowering of the scaffold unit.
In some embodiments, the legs extend at an angle of less than 8° to horizontal when the scaffold unit is in the lowered position. In other embodiments, the legs extend at an angle of from 3° to 7° to the horizontal when the scaffold unit is on the lowered position. In further embodiments, the legs extend at an angle of from 4° to 6°, or even at an angle of about 4° to 5°, to the horizontal, when the scaffold unit is in the lowered position.
The scaffold unit may further comprise a further drive means to facilitate initial movement of a support platform or support frame from a lowered position. The further drive means may be selected from one or more of a column lifter, a hydraulic ram, an air bag, a pneumatic cylinder or a biasing means. In one embodiment, the further drive means comprises a biasing means that provides a biasing force to the legs when the scaffold unit is in the lowered position, the biasing force acting in a direction to assist raising the scaffold unit. In this manner, when the drive means is energised or actuated to raise the scaffold unit from a lowered position, the biasing means assists in raising the legs by applying an additional biasing force to the legs during the initial movement of the legs from the lowered position. This facilitates the initial movement of the legs from the lowered position (at which the legs are at an almost horizontal orientation) to the raised position. Further, a smaller or lower powered drive means may be used to raise the legs from the lowered position.
The biasing means may comprise one or more springs, or one or more resilient members, or one or more elastomeric or rubber members, or one or more elastomeric or rubber blocks, or one or more struts, such as one or more gas struts. The one or more springs, one or more resilient members, one more elastomeric or rubber members or one or more elastomeric or rubber blocks or one or more struts may extend in a vertical direction. In other embodiments, they may extend in a horizontal direction, or indeed they may extend at any direction that can be used to assist the initial movement from the lowered position.
In some embodiments, the further drive means contacts one support frame or support platform and another support frame or support platform when in the lowered position, but the further drive means only contacts the one support frame or support platform when in the raised position.
In some embodiments, the legs extend at an angle of greater than 80°, or greater than 85°, to the horizontal when the scaffold unit is in the raised position. In some embodiments, the legs may extend at an angle of about 86.5° to the horizontal when in the raised position.
In the second aspect of the present invention, the links that are pivotally connected to the support platforms or support frames may form part of scissor linkages.
In embodiments where the scaffold unit includes scissor linkages, the scissor linkages may comprise a first leg and a second leg, with the first leg being pivotally connected to a lower support platform or support frame at or near a corner of the lower support platform or support frame, the first leg and second leg being pivotally connected to each other at an approximate midpoint thereof, the second leg having a lower end that is reciprocally movable relative to the lower support platform or support frame, the first leg having an upper end that is reciprocally movable relative to an upper support platform or support frame, the second leg having an upper end that is pivotally connected to the upper support platform or support frame at or near a corner of the upper support platform or support frame.
In another embodiment, the scissor linkages may comprise a first leg and a second leg, with the first leg being pivotally connected to a lower support platform or support frame at or near a corner of the lower support platform or support frame, the first leg and the second leg being pivotally connected to each other at an approximate midpoint thereof, the second leg having a lower end that is reciprocally movable relative to the lower support platform or support frame, a third leg having an upper end that is pivotally connected to an upper support platform or support frame at or near a corner of the upper support platform or support frame, a fourth leg having an upper end that is reciprocally movable relative to the upper support platform or support frame, the third leg and the fourth leg being pivotally connected to each other at an approximate midpoint thereof, the third leg having a lower end that is pivotally connected to an upper end of the first leg and the fourth leg having a lower end that is pivotally connected to an upper end of the second leg.
The legs that are reciprocally movable relative to one of the support platforms or support frames may suitably be connected to one or more rollers that can move along a track or guide in or mounted to the support platform or support frame.
It will be understood that as the legs that are reciprocally movable relative to one of the support platforms or support frames are moved, those legs will also rotate or pivot relative to the support platform or support frame.
In some embodiments, the pivotal connection points of the respective legs to one of the platforms or support frames are located outwardly of the sliding ends of the other legs of each scissor linkage. This is a preferred embodiment. In another embodiment, the sliding ends of the respective scissor linkages are located outwardly of the pivotal connection points of the other ends of each scissor linkage.
In embodiments where scissor linkages are used to link a lower support platform or support frame to an upper support platform or support frame, it is preferred that the legs of the scissor linkages extend at an angle of at least 80°, or at least 85°, to the horizontal when the scaffold unit is in the raised position.
In some embodiments, the scaffold unit is fitted with a drive means to raise and lower the unit. The drive means may comprise a drive motor, such as an electric motor. The electric motor may cause a drive bar or drive member to reciprocally move relative to one of the support platforms or support frames, movement of the drive bar or drive member causing the legs to move. The scaffold unit of the present invention may desirably have the drive means mounted on board.
In some embodiments, the scaffold unit may also be provided with a braking means that can be selectively actuated to prevent raising or lowering of the scaffold unit and selectively turned off or disengaged to allow raising or lowering of the scaffold unit. In some embodiments, the braking means may engage with one or more components of the drive means.
In other embodiments, the scaffold unit may be moved from a lowered position to a raised position by suspending the scaffold unit from a crane, releasing a braking means or releasing a locking means to allow the scaffold unit to expand under its own weight and subsequently engaging the braking means or locking means when the scaffold unit is fully raised. In a further alternative, the scaffold unit may be raised and lowered by placing the scaffold unit on the ground (or on a support base), releasing a braking means or releasing a locking means, raising the scaffold unit to the raised position by use of a crane and re-engaging the braking means or the locking means to hold the scaffold unit in the raised position. Lowering may be achieved by releasing the braking means or locking means and lowering the crane to thereby lower the scaffold unit under its own weight.
In one embodiment, the scaffold unit is provided with scissor linkages and the drive bar or drive member causes at least some of the legs that are mounted for reciprocal movement relative to one of the support platforms or support frames to move relative to the support platform or support frame.
In one embodiment, the drive motor causes a ball screw or a worm gear to rotate, the ball screw or worm gear extending through a nut fixedly mounted to a drive bar or drive member, wherein rotation of the ball screw or worm gear causes the drive bar or drive member to move laterally outwardly or laterally inwardly. The drive motor may pass drive through a gear arrangement to cause rotation of the ball screw or worm gear.
In some embodiments, the scissor linkages may be moved and repositioned inwardly or outwardly relative to the support frame or support platform. In one embodiment, the support frame or support platform is provided with a plurality of spaced openings, one leg of a scissor linkage having an opening that can be brought into alignment with one of the plurality of spaced openings and a connecting pin passed through the aligned openings to thereby pivotally connect the one leg of the scissor linkage to the support platform or support frame. It will be appreciated that the other leg of the scissor linkage that is associated with that support platform or support frame can move along the support platform or support frame (for example, by use of appropriate rollers slides) and this allows easy repositioning of the scissor linkage. To facilitate repositioning, the drive means may be disconnected from the leg of the scissor linkage that can move along the support platform or support frame. This may be achieved by use of an appropriate clutch mechanism in the drive means, or use of an appropriate quick disconnect mechanism in the drive means.
Accordingly, in a third aspect, the present invention provides a scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of legs extending between one support platform or support frame and a next support platform or support frame, at least some of the legs having a pivotal connection to the support platform or support frame, the legs being movable during movement of the scaffold unit from the lowered position to the raised position and vice versa, wherein a position of the pivotal connection between a leg and the support platform or support frame can be moved between a plurality of positions. In this aspect, a plurality of scissor linkages may extend between adjacent support platforms or support frames.
In a fourth aspect, the present invention provides a scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, at least one of the support platforms or support frames being provided with a support surface on which a worker can stand, the support surface including a horizontal extension movable between a retracted position and an extended position, the horizontal extension extending outwardly from the support platform or support frame when extended.
In some embodiments, the horizontal extension extends along a length of the support platform or support frame. The horizontal extension may extend towards a building located near or adjacent to the scaffold unit. In this manner, the scaffold unit can be spaced from the building to minimise the possibility of the scaffold unit coming into contact with the building and damaging the building and the horizontal extension being extended to provide a working platform that has an end located very near or in contact with the building.
In some embodiments, the scaffold unit is provided with a protective screen on one side thereof. The protective screen may automatically extend when the scaffold unit is raised. The protective screen may be made from a mesh material or a shade cloth material. The protective screen may be a removable screen.
The scaffold unit may also be provided with one or more handrails. In use when the scaffold unit is in the raised position, the handrails may extend horizontally along at least an outer side of the scaffold unit. Additional handrails may be mounted to one or more ends of the scaffold unit if the scaffold unit itself comprises an end of a scaffolding installation. The handrails may be removably mounted to the scaffold unit.
In one embodiment, the uppermost support platform or support frame may be provided with one or more handrails or guardrails that are removably mounted to a scaffold unit.
The support platform or support frame may have a support surface that enables a worker to stand or walk thereon.
The scaffold unit may also be provided with one or more stays extending between one support platform or support frame and a next support platform or support frame. The one or more stays may extend diagonally between the support platforms or support frames. The one or more stays may be extendable stays, such as telescoping stays. The one or more stays may provide additional resistance to movement of the support platforms or support frames when in the raised position. The one or more stays may include self locking means to lock the stays into an extended position when the scaffold unit is moved to the raised position.
The scaffold unit may be arranged such that a further scaffold unit can be located on top if access to a higher level is required. The scaffold unit may be provided with locking means for locking a first scaffold unit to a second scaffold unit positioned on top of the first scaffold unit. The locking means may comprise a locking bar extending through apertures located in the first scaffold unit and the second scaffold unit. The apertures may comprise aligned apertures. The locking bar may prevent relative horizontal movement and vertical movement between the first scaffold unit and the second scaffold unit.
The scaffold unit may be provided with a base unit. The base unit may comprise a separate unit upon which the scaffold unit is supported and/or connected. In one embodiment, the base unit may comprise a frame. The frame may have one or more support surfaces on which the scaffold unit may be supported. The frame may include a plurality of legs movable between a retracted position and an outward position. The plurality of legs may comprise adjustable legs. The base unit allows for convenient setup of the scaffold unit. In particular, the base unit may be located at the desired position at which the scaffold unit is to be located. The legs may be moved to the outward position and the height of the legs adjusted to account for any unevenness in the ground and to set the base unit at the correct height. A scaffold unit may then be positioned on the base unit.
In other embodiments, the scaffold unit may be provided with adjustable legs or adjustable feet that extend below the lower support platform or support frame in use.
In another embodiment, the present invention provides a scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of legs extending between one support platform or support frame and a next support platform or support frame, the legs comprising telescopically extendable and telescopically retractable legs.
In one embodiment, the telescopic legs are raised and lowered by use of hydraulic cylinders, pneumatic cylinders, or electric motors. In one embodiment, the telescopic legs are raised and lowered by use of a driving means mounted on board the scaffold unit.
In a further aspect, the present invention provides a scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of scissor linkages linking one support platform or support frame with a next support platform or support frame, each of the scissor linkages including a plurality of legs, wherein the legs of the scissor linkages extend at an angle of at least 80° to horizontal when the scaffold unit is in the raised position. In some embodiments, the scaffold unit has at least 4 sets of scissor linkages linking one support platform or support frame for next support platform or support frame.
In all embodiments of the present invention, the scaffold unit may be used in a manner that does not require the scaffold unit to be attached to a building or other structure. In this regard, the scaffold unit can provide a sufficiently stable base to enable the scaffold unit to stand by itself next to a building.
The scaffold unit of the present invention provides a scaffold unit that can be expanded from a lowered position in which the scaffold unit has a low profile, compact configuration to a raised position in which the scaffold unit enables access to higher levels. In some embodiments, the scaffold unit comprises three support platforms or support frames, being a lower support platform or support frame, an intermediate support platform or support frame and an upper support platform or support frame. In one embodiment, the drive means may be mounted to the intermediate support platform or support frame. In other embodiments, the drive means may be mounted to the lower support platform or support frame, or the drive means may be mounted to the upper support platform or support frame. In some embodiments, more than one support platform or support frame may be provided with drive means. The drive means may be effective to raise and lower all of the support platforms or support frames.
The scaffold unit of the present invention may further be provided with access stairs. The access stairs may allow access between support platforms or support frames on different levels. The scaffold unit may be further provided with rubbish chutes. The rubbish chutes may be removable rubbish chutes. The rubbish chutes may be attached to the scaffold unit when it is in the raised position and removed from the scaffold unit before it is moved back to the lowered position. The scaffold unit may be further provided with loading bays.
The scaffold unit may be provided with a locking means to lock the scaffold unit in the lowered position. This can be useful for transportation and storage of the scaffold unit.
Any of the features described herein can be combined in any combination with any one or more of the other features described herein within the scope of the invention.
The reference to any prior art in this specification is not, and should not be taken as an acknowledgement or any form of suggestion that the prior art forms part of the common general knowledge.
Various embodiments of the invention will be described with reference to the following drawings, in which:
Persons skilled in the art will appreciate that the drawings have been provided for the purposes of illustrating preferred embodiments of the present invention. Therefore, it will be understood that the present invention should not be considered to be limited solely to the features as shown in the attached drawings.
The scaffold unit 10 comprises three support frames 12, 14, 16. Support frame 12 is the lowest support frame. Support frame 16 is the upper support frame. Support frame 14 is an intermediate support frame. The support frames 12, 14, 16 each carry or support a platform, boards, planks or the like that enable a worker and/or equipment to be supported or carried thereon.
The scaffold unit 10 also includes guardrails 18, 20 that are mounted to the upper support frame 16. The guardrails 18, 20 will be described in more detail hereunder.
Each of the support frames is connected to an immediately adjacent or next support frame by use of a plurality of linkage arrangements. Each linkage arrangement includes legs that are pivotally connected at or near corners of the support frame. In the embodiment shown in the attached drawings, the linkage arrangements comprise scissor linkages.
With reference to
The first linkage arrangement 21 further includes another leg 30 that is pivotally connected at its lower end to the upper end of leg 26. In particular, legs 26 and 30 pivotally connected at pivot connection 31. The upper end of leg 30 is mounted to support frame 14 such that the upper end of leg 30 can move into reciprocal manner relative to the support frame 14. The linkage arrangement 21 further includes another leg 32 that is pivotally connected at its upper end to support frame 14 at or near the corner 34 of support frame 14. Corner 34 of support frame 14 is positioned vertically above corner 24 of support frame 12. The lower end of leg 32 is pivotally connected at pivot connection 33 to the upper end of leg 21.
The lower support frame 12 and intermediate support frame are connected by four similar linkage arrangements, generally denoted at 21, 35, 36 and 37. Similarly, intermediate support frame 14 and upper support frame 16 are connected by four similar linkage arrangements.
As can be seen from
As the scaffold unit 10 is raised from the lowered position shown in
Scaffold unit 10 may also be provided with diagonal stays 38, 40 that extend from one corner of support frame 12 to a diagonal corner of support frame 14. As best shown in
The frame includes intermediate frame members 66, 68. Intermediate frame members 66, 68 extend between the side frame members 54, 56 and are welded thereto. The intermediate frame members 66, 68 are used to form part of a housing for an electric motor 70. Electric motor 70 has an output shaft (not shown) that is connected to a gearbox 72. The output shaft from gearbox 72 connects to a T-gearbox 74. T-gearbox 74 is used to rotate ball screws 76, 78. The distal ends of the ball screws 76, 78 are retained in bearing housings 80, 82 which allow the ball screws 76, 78 to rotate whilst also holding the ends of the ball screws in place. The bearing housings 80, 82 mounted to the intermediate frame 14.
The intermediate frame 14 also houses drive bars 84, 86. Drive bars may be in the form of beams or RHS sections. Drive bar 84 has rollers 88, 90 attached thereto. Similarly, drive bar 86 has rollers 89, 91 attached thereto. The rollers 88, 90, 89, 91 are mounted to roll in the channel formed by the C-beam of side frame members 54, 56. The reciprocally movable ends of the legs 30, 92 are also mounted to drive bar 84 (leg 92 is part of the linkage extending between the intermediate support frame 14 and the upper support frame 16. Leg 92 is also shown in
The drive bars 84, 86 include an aperture through which the respective ball screws 76, 78 can pass. Ball screw nuts 96, 98 are affixed to the drive bars such that the ball screw 76, 78 engage with the ball screw nuts 96, 98. In this manner, when the ball screws 76, 78 are caused to rotate by operation of the electric motor 70, interaction between the ball screws and their respective ball screw nuts causes the drive bars 84, 86 to move along the ball screws 76, 78. Depending upon the operation of the electric motor, this causes the drive bars 84, 86 to move either outwardly or inwardly, thereby causing the scaffold unit 10 to either raise or lower.
The legs 32, 93 that are pivotally connected at or near the corner 34 of the intermediate support frame 14 are also shown in
The arrangement shown in
It will also be appreciated that the drive means may be arranged on the lower support platform or support frame or on the upper support platform or support frame. Indeed, drive means may be provided on two or more of the support platforms or support frames.
Although use of an electric motor 70 is preferred in order to raise and lower the scaffold unit, the electric motor may be replaced by any other known apparatus to cause rotation of the shaft. For example, the electric motor may be replaced by a hand operated wheel, by a nut that can be caused to rotate by use of an appropriate rattle gun or electric drill having a suitable socket connection, or indeed by any other known system for causing rotation of a shaft. In embodiments where an electric motor is used, the electric motor may be powered by an external electricity supply or it may be powered by an on-board battery supply.
In some embodiments, the scaffold unit may also be provided with a braking means that can be selectively actuated to prevent raising or lowering of the scaffold unit and selectively turned off to allow raising or lowering of the scaffold unit. The braking means may engage with one or more components of the drive means.
It will also be understood that there may be a number of alternative drive systems or drive arrangements that may be used in the scaffold unit of the present invention. Indeed, the present invention encompasses any drive system or drive arrangement or drive means that allows the scaffold unit to be raised and lowered.
In order to assist in moving the legs of the linkage arrangements from the lowered position in which the legs extend in an almost horizontal direction (in the embodiment shown in
In order to mount the guardrail 18 to the upper frame member 16, the button 122 is depressed, which causes tongue 132 to be retracted. This is shown in
It will also be appreciated that the guardrail 18 may be provided with a number of vertical posts 120. A plurality of the vertical posts may be provided with the locking means as described above. It will also be understood that the guardrail may be connected to the upper platform by a number of other mechanisms or connections. For example, the guardrail 18 may be simply bolted to the upper platform. Alternatively, the guardrail 18 may be received in one or more openings or pockets that present in the upper surface of the upper platform or support frame or that are attached to the side of the upper platform or support frame.
In some embodiments, the lower end intermediate support frames 12, 14 may be provided with an incorporated mid-rail and toeboard.
The legs 170, 172 are pivotally connected together by forming aligned holes in those links. A pin 182 extends through the holes and a locking pin 184 is used to retain the pin 182 in position. It will be understood that the legs 170, 172 can pivot around pivot pin 182. Bushings, such as nylon bushings, bronze bushings or bushing are made from any other suitable bushing material 186, may be inserted in the openings in the legs in order to minimise friction and noise during pivoting. The handrail 150 may be positioned inside a bracket 188 that can be pivotally connected to pivot pin 182. In this regard, an opening 190 may be formed in the head of pivot pin 182 and an appropriate fastening pin (not shown) may be used to connect the handrail bracket 188 to the pivot pin 182. The handrail 150 may be slidable within the bracket 188 to enable the brackets to slide along the handrail whilst the scaffold unit is being raised or lowered. In other embodiments, the handrail 150 is locked into position. Bracket 188 may swing open to enable easy installation and removal of handrail 150.
Although not shown in
The other support platforms may also be provided with decks that can extend and retract horizontally.
Once the upper scaffold unit 210 has been placed on the lower scaffold unit 10, the scaffold units 10, 210 may be locked together (as will be described with reference to
In order to lock the upper scaffold unit 210 to the lower scaffold unit 10, an opening 230 that leads into a passage 232 that is formed in one of the members of upper support frame 16 or in the corner castings of the upper support frame 16. The upper scaffold unit 210 includes a lower support frame 234, an intermediate support frame 236 and an upper support frame 238. Each of the support frames includes member corner castings that have passages 240, 242 and 244. Passage 244 has an upper opening 246 of decreased diameter or size. Similarly, passage 244 has an upper opening 248 of decreased diameter or size. A biasing spring 250 is mounted in passage 240. Another biasing spring 252 is mounted in passage 242. A locking bar 254 having a top cap 256 and a bottom cap 258 is positioned so that it extends through aligned passages 240, 242, 244. It will be appreciated that the upper scaffold unit 210 shown in
Once the upper scaffold unit 210 is positioned on the lower scaffold unit 10, as shown in
Each of the support surfaces 310, 312, 314, 316 is provided with an opening 350. Opening 350 can receive respective locking bars 254 (refer to
The frame is also provided with four leg assemblies, with each leg assembly being located near a corner of the frame. One leg assembly is numbered at 320 in
As can be seen from
Returning to
It will be appreciated that the operator will select the legs to be extended (the shorter legs or the longer legs) and then adjust those legs to the desired height to ensure that the top of the base unit 300 is level/horizontal and that it is at the correct height such that the extended scaffold unit placed on top will have its support decks at the required height, for example at the required height necessary to align the support decks with floor levels of a building.
In order to assist with the initial movement of the scaffold unit from the lowered position, further drive means in the form of initial lift devices 410, 412 are positioned between frame 402 and frame 404. The initial lift devices can extend in an essentially vertical direction. For example, as shown in
The legs of the scissor linkages may extend at an angle of less than 10° to the horizontal when the scaffold unit 400 is in the lowered position. The initial lift devices 410, 412 may replace the biasing means 114, 115, 116, 117 shown in the drive means of
In some embodiments, the support frame 404 may move away from the top of the initial lift devices 410, 412 as the support frame 404 moves to the raised position. In this regard, the initial lift devices 410, 412 may have a maximum vertical extension that is less than the distance between the support frames 402, 404 in the fully raised position. It will be appreciated that the lower end of the initial lift devices 410, 412 may be connected to the support frame 402 but the support frame 404 might only rest on the initial lift devices 410, 412 when in the lowered position.
It will also be appreciated that
Scissor linkages 436, 438 connect support frame 422 to support frame 424. The scissor linkages 436, 438 may be similar to the scissor linkages as described with reference to the embodiment shown in
In the embodiment shown in
In
In the embodiment shown in
In the embodiment shown in
As can be seen from
The drive arrangement shown in
As shown in
The scaffold unit of the present invention provides a scaffold unit that is very compact when in the lowered position, thereby enabling easy transport and storage. The scaffold unit may be raised to its raised position to provide one or more raised support platforms to enable workers to work on higher levels of the building. Further scaffold units may be mounted on top of the scaffold unit if greater height is required. A number of units may be mounted next to each other so that scaffolding extending along a side of a building can be obtained. Erection of the scaffold unit beside a building is much quicker and less labour-intensive than erection of conventional scaffolding. In some embodiments, the scaffold unit has linkages at each corner of the support frames, thereby providing increased strength and stability.
In embodiments where the scaffold unit has scissor linkages at each corner and the scissor linkages extend at an angle of greater than 80° when in the erected position, when the unit is fully erected the scissor linkages provide minimal interference to access to the building or a worksite located adjacent to the work platform. In this regard, as the scissor linkages are located at the corners and are extending in any sensually vertical direction, the scissor linkages do not extend to any great lateral extent, thereby providing clear space along the bulk of the length of the work platform. Thus, the scissor linkages do not substantially get in the way. Further, if two or more scaffold units are placed end-to-end, a relatively unhindered walkway between adjacent units can be formed.
Significant other advantages also arise from the present invention, when compared to conventional scaffolding units. In particular, the present invention is likely to greatly reduce or even eliminate accidents and injuries due to manual handling, falling objects and fall from heights during erection and dismantling. The labour force required to install the scaffolding is greatly reduced when compared to conventional scaffolding. Indeed, it is envisaged that only 2 installers will be required to install and erect the scaffold unit of the present invention at a worksite. Erection of conventional scaffolding can often require a significantly larger workforce. The installation time required to install the scaffold unit to its working height is also greatly reduced, when compared to conventional scaffolding. It will be appreciated that the requirement for a smaller number of workers to erect the scaffold unit and a more rapid installation time means that the scaffold unit of the present invention can be installed at significantly reduced costs when compared to conventional scaffolding. A further advantage arises in that installation costs of scaffold units of the present invention can be quite accurately estimated, thereby providing more certainty in preparing cost estimates and reducing the time and costs associated with tendering for projects.
The scaffold unit of the present invention is provided essentially as a fully assembled product from the factory (with only a small or minimal number of removable or attachable elements). This reduces the number of loose components and also reduces or minimises the likelihood of components going missing. Further, the worksite can be much tidier and there is reduced or no need for storage of components on-site. This also reduces storage costs and transport costs when compared to conventional scaffolding. Further, smaller storage facilities may be used. As a further benefit, it is believed that the scaffold unit of the present invention should be able to be certified at the factory where it is assembled, thereby reducing certification costs on site.
In some embodiments, the scaffold unit of the present invention has a containment screen fixed to the scaffold unit. Therefore, as the scaffold unit is erected, the containment screen automatically extends and is in place without requiring additional installation. In some embodiments, the height of the work platforms can be closely and easily controlled.
In the present specification and claims (if any), the word ‘comprising’ and its derivatives including ‘comprises’ and ‘comprise’ include each of the stated integers but does not exclude the inclusion of one or more further integers.
Reference throughout this specification to ‘one embodiment’ or ‘an embodiment’ means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases ‘in one embodiment’ or ‘in an embodiment’ in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more combinations.
In compliance with the statute, the invention has been described in language more or less specific to structural or methodical features. It is to be understood that the invention is not limited to specific features shown or described since the means herein described comprises preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims (if any) appropriately interpreted by those skilled in the art.
Claims
1. A scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of scissor linkages linking one support platform or support frame with a next support platform or support frame, each of the scissor linkages including a plurality of legs, each scissor linkage having a leg pivotally connected to or near a corner of one of the support platforms or support frames and a leg pivotally connected to or near a corner of a next support platform support frame, wherein a leg is pivotally connected at or near each corner of a support platform or support frame.
2. A scaffold unit as claimed in claim 1 wherein the scissor linkages comprise a first leg and a second leg, with the first leg being pivotally connected to a lower support platform or support frame at or near a corner of the lower support platform or support frame, the first leg and second leg being pivotally connected to each other at an approximate midpoint thereof, the second leg having a lower end that is reciprocally movable relative to the lower support platform or support frame, the first leg having an upper end that is reciprocally movable relative to an upper support platform or support frame, the second leg having an upper end that is pivotally connected to the upper support platform or support frame at or near a corner of the upper support platform or support frame.
3. A scaffold unit as claimed in claim 1 wherein the scissor linkages comprise a first leg and a second leg, with the first leg being pivotally connected to a lower support platform or support frame at or near a corner of the lower support platform or support frame, the first leg and the second leg being pivotally connected to each other at an approximate midpoint thereof, the second leg having a lower end that is reciprocally movable relative to the lower support platform or support frame, a third leg having an upper end that is pivotally connected to an upper support platform or support frame at or near a corner of the upper support platform or support frame, a fourth leg having an upper end that is reciprocally movable relative to the upper support platform or support frame, the third leg and the fourth leg being pivotally connected to each other at an approximate midpoint thereof, the third leg having a lower end that is pivotally connected to an upper end of the first leg and the fourth leg having a lower end that is pivotally connected to an upper end of the second leg.
4. A scaffold unit as claimed in any one of the preceding claims wherein the pivotal connection points of the respective legs to one of the platforms or support frames are located outwardly of the sliding ends of the other legs of each scissor linkage.
5. A scaffold unit as claimed in any one of claims 1 to 3 wherein the sliding ends of the respective scissor linkages are located outwardly of the pivotal connection points of the other ends of each scissor linkage.
6. A scaffold unit as claimed in any one of the preceding claims wherein each support platform or support frame has 4 scissor linkages attached to a lower side thereof.
7. A scaffold unit as claimed in any one of the preceding claims further comprising a drive means for raising and lowering at least one of the support platforms or support frames between the lowered position and the raised position.
8. A scaffold unit as claimed in claim 7 wherein the drive means is mounted to the scaffold unit.
9. A scaffold unit as claimed in any one of the preceding claims wherein legs of the scissor linkages extend at an angle of less than 8° to horizontal when the scaffold unit is in the lowered position, or legs of the scissor linkages extend at an angle of from 3° to 7° to the horizontal when the scaffold unit is in the lowered position, or legs of the scissor linkages extend at an angle of from 4° to 6 to the horizontal, when the scaffold unit is in the lowered position. °, or legs of the scissor linkages extend at an angle of from about 4° to 5° to the horizontal when the scaffold unit is in the lowered position.
10. A scaffold unit as claimed in any one of the preceding claims wherein the scaffold unit further comprises a further drive means or a biasing means to facilitate initial movement of a support platform or support frame from a lowered position.
11. A scaffold unit as claimed in claim 10 wherein the further drive means is selected from one or more of a column lifter, a hydraulic ram, an air bag, or a pneumatic cylinder and the biasing means is selected from one or more springs, or one or more resilient members, or one or more elastomeric or rubber members, or one or more elastomeric or rubber blocks, or one or more struts, or one or more gas struts.
12. A scaffold unit as claimed in claim 10 or claim 11 wherein the biasing means provides a biasing force to the legs or to one of the support platforms or support frames when the scaffold unit is in the lowered position, the biasing force acting in a direction to assist raising the scaffold unit.
13. A scaffold unit as claimed in any one of claims 10 to 12 wherein the biasing means extend in a vertical direction.
14. A scaffold unit as claimed in any one of the preceding claims wherein the legs extend at an angle of greater than 80°, or greater than 85°, to the horizontal when the scaffold unit is in the raised position.
15. A scaffold unit as claimed in any one of the preceding claims wherein the legs extend at an angle of about 86.5° to the horizontal when in the raised position.
16. A scaffold unit as claimed in claim 2 or 3 or as claimed in any one of claims 4 to 15 when appended to claim 2 or claim 3 wherein the legs that are reciprocally movable relative to one of the support platforms or support frames are connected to one or more rollers that can move along a track or guide in or mounted to the support platform or support frame.
17. A scaffold unit as claimed in claim 7 or in any one of claims 8 to 16 when appended to claim 1 wherein the drive means comprises a drive motor or an electric motor.
18. A scaffold unit as claimed in claim 17 wherein the drive motor or the electric motor causes a drive bar or drive member to reciprocally move relative to one of the support platforms or support frames, movement of the drive bar or drive member causing the legs to move.
19. A scaffold unit as claimed in claim 17 or claim 18 wherein the drive bar or drive member causes at least some of the legs that are mounted for reciprocal movement relative to one of the support platforms or support frames to move relative to the support platform or support frame.
20. A scaffold unit as claimed in any one of claims 17 to 19 wherein the drive motor causes a ball screw or a worm gear to rotate, the ball screw or worm gear extending through a nut fixedly mounted to a drive bar or drive member, wherein rotation of the ball screw or worm gear causes the drive bar or drive member to move laterally outwardly or laterally inwardly.
21. A scaffold unit as claimed in claim 21 wherein the drive motor passes drive through a gear arrangement to cause rotation of the ball screw or worm gear.
22. A scaffold unit as claimed in any one of the preceding claims wherein the scaffold unit is also be provided with a braking means that can be selectively actuated to prevent raising or lowering of the scaffold unit and selectively turned off or disengaged to allow raising or lowering of the scaffold unit.
23. A scaffold unit as claimed in claim 22 wherein the braking means engages with one or more components of the drive means.
24. A scaffold unit as claimed in any one of the preceding claims wherein the scissor linkages may be moved and repositioned inwardly or outwardly relative to the support frame or support platform.
25. A scaffold unit as claimed in claim 24 wherein the support frame or support platform is provided with a plurality of spaced openings, one leg of a scissor linkage having an opening that can be brought into alignment with one of the plurality of spaced openings and a connecting pin passed through the aligned openings to thereby pivotally connect the one leg of the scissor linkage to the support platform or support frame, another leg of the scissor linkage that is associated with that support platform or support frame being movable along the support platform or support frame to allow repositioning of the scissor linkage.
26. A scaffold unit as claimed in any one of the preceding claims wherein at least one of the support platforms or support frames is provided with a support surface on which a worker can stand, the support surface including a horizontal extension movable between a retracted position and an extended position, the horizontal extension extending outwardly from the support platform or support frame when extended.
27. A scaffold unit as claimed in claim 26 wherein the horizontal extension extends along a length of the support platform or support frame.
28. A scaffold unit as claimed in any one of the preceding claims wherein the scaffold unit is provided with a protective screen on one side thereof.
29. A scaffold unit as claimed claim 28 wherein the protective screen automatically extends when the scaffold unit is raised.
30. A scaffold unit as claimed in any one of the preceding claims wherein the scaffold unit is provided with one or more handrails.
31. A scaffold unit as claimed in any one of the preceding claims wherein an uppermost support platform or support frame is provided with one or more handrails or guardrails that are removably mounted to a scaffold unit.
32. A scaffold unit as claimed in any one of the preceding claims wherein the support platform or support frame has a support surface that enables a worker to stand or walk thereon.
33. A scaffold unit as claimed in any one of the preceding claims wherein the scaffold unit is provided with one or more stays extending between one support platform or support frame and a next support platform or support frame.
34. A scaffold unit as claimed in claim 33 wherein the one or more stays extend diagonally between the support platforms or support frames.
35. A scaffold unit as claimed in claim 33 or claim 34 wherein the one or more stays are extendable stays.
36. A scaffold unit as claimed in claim 35 wherein the one or more stays include self locking means to lock the stays into an extended position when the scaffold unit is moved to the raised position.
37. A scaffold unit as claimed in any one of the preceding claims wherein the scaffold unit is provided with locking means for locking a first scaffold unit to a second scaffold unit positioned on top of the first scaffold unit.
38. A scaffold unit as claimed in claim 37 wherein the locking means comprises a locking bar extending through apertures located in the first scaffold unit and the second scaffold unit.
39. A scaffold unit as claimed in any one of the preceding claims further comprising a base unit, the base unit comprising a frame having one or more support surfaces on which the scaffold unit may be supported, the frame including a plurality of legs movable between a retracted position and an outward position, the plurality of legs comprising adjustable legs.
40. A scaffold unit as claimed in any one of claims 1 to 38 wherein the scaffold unit is provided with adjustable legs or adjustable feet that extend below the lower support platform or support frame in use.
41. A scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of scissor linkages linking one support platform or support frame with a next support platform or support frame, each of the scissor linkages including a plurality of legs, wherein the legs of the scissor linkages extend at an angle of at least 80° to horizontal when the scaffold unit is in the raised position. In some embodiments, the scaffold unit has at least 4 sets of scissor linkages linking one support platform or support frame for next support platform or support frame.
42. A scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of legs extending between one support platform or support frame and a next support platform or support frame, at least some of the legs having a pivotal connection to the support platform or support frame, the legs being movable during movement of the scaffold unit from the lowered position to the raised position and vice versa, the legs extending at an angle of less then 10° to horizontal when the scaffold unit is in the lowered position.
43. A scaffold unit comprising at least two support platforms or two support frames, at least one of the support platforms or support frames being movable between a lowered position and a raised position, a plurality of legs extending between one support platform or support frame and a next support platform or support frame, at least some of the legs having a pivotal connection to the support platform or support frame, the legs being movable during movement of the scaffold unit from the lowered position to the raised position and vice versa, wherein a position of the pivotal connection between a leg and the support platform or support frame can be moved between a plurality of positions.
44. A scaffold unit as claimed in any one of the preceding claims further comprising one or more of access stairs for providing allow access between support platforms or support frames on different levels, one or more rubbish chutes or one or more loading bays.
45. A scaffold unit as claimed in any one of the preceding claims further comprising a locking means to lock the scaffold unit in the lowered position.
46. A scaffold unit as claimed in any one of the preceding claims wherein substantially clear access to a work site is provided along a substantial length of the platform or support frame when the scaffold unit is in the extended configuration.
Type: Application
Filed: May 11, 2016
Publication Date: May 3, 2018
Inventors: Gregory Finlay (Bald Hills), Peter Laurence Doljanin (Bald Hills)
Application Number: 15/575,639