IMPELLER FOR A FLUID PUMP

Abstract

A monolithic impeller includes a gear opening defined by a cylindrical member and an inner surface being splined for receiving a gear shaft and defining an impeller axis. A plurality of blades each include an arcuate configuration extending outwardly relative to the impeller axis. The blades include a proximal end disposed proximate the cylindrical member and a distal end disposed radially outwardly from the cylindrical member. A cover member extends radially outwardly to the distal end of the plurality of blades and defines a fluid inlet that is concentric with the impeller axis. A hub member is spaced from the cover member by the blades extending radially outwardly from the cylindrical member. The proximal end of the blades extend radially inwardly of the fluid inlet and the distal end of the blades terminating at a common concentric diameter as an outermost portion of the cover member and the hub member.

Description

PRIOR APPLICATIONS

This application claims priority to European Patent Application No. 16199566.7 filed on Nov. 18, 2016, the contents of which are included herein by reference

TECHNICAL FIELD

The present invention relates generally toward an approved impeller for a fluid pump. More specifically, the present invention relates toward a monolithic impeller providing enhanced fluid dynamic.

BACKGROUND

Fluids have been used to cool, for example, internal combustion engines for many years. The heat generated by igniting fuel within a combustion chamber is necessarily, rapidly dissipated by fluid flowing through various components of the engine, including the engine block. Fluid pumped through the engine by way of a fluid pump is required to flow at a desirable rate and efficiency necessary to dissipate heat rapidly to maintain efficiency and prevent the engine from overheating. Therefore, a high efficiency pump is desirable.

Of primary importance to the efficiency of a pump, is efficiency of an impeller disposed within a pump chamber of the pump. As such, modern impellers used for circulating cooling fluid have become increasingly complex to meet performance objectives requiring two component manufacturing which is known to add costs, while reducing pump efficiency. Therefore, it would be desirable to provide an improved impeller of a fluid pump as manufactured at low cost, while providing enhanced efficiency over a known two component pump impeller.

SUMMARY

An impeller includes a gear opening defined by a cylindrical member. An inner surface of the gear opening is supplied for receiving a gear shaft. The cylindrical member defines an impeller axis. Each of a plurality of blades includes an arcuate configuration and extends radially outwardly relative to the impeller axis. Each of the plurality of blades include a proximal end disposed proximate the cylindrical member and a distal end disposed radially outwardly from the cylindrical member. A cover member extends radially outwardly to the distal end of the plurality of blades and defines a fluid inlet that is concentric with the impeller axis. A hub member is spaced from the cover member by the plurality of blades and extends radially outwardly from the cylindrical member. The proximal end of the blades extends radially inwardly of the fluid inlet and the distal end of the blades terminates at a common concentric diameter as the outermost portion of the cover member and the hub member. The impeller is formed as a monolithic construction not requiring assembly of any components requiring complex design to achieve desirable performance characteristics.

The unique architecture of the impeller of the present invention enhances efficiency of a pump into which the impeller is installed. In addition, the impeller of the present invention is constructed of a single component of unitary design reducing cost and ease of manufacture not previously attainable of high efficiency pump impellers.

BRIEF DESCRIPTION OF THE DRAWINGS

Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:

FIG. 1 shows a perspective view of the impeller of the present invention;

FIG. 2 shows an alternate perspective view of the impeller of the present invention;

FIG. 3 shows a side sectional view of the impeller of the present invention; and

FIG. 4 shows a top view of the impeller.

DETAILED DESCRIPTION

An impeller for a fluid pump is generally shown at 10 of FIG. 1. The impeller includes a gear opening 12 defined by a cylindrical member 14. The cylindrical member 14 includes an inner surface 16 having a plurality of splines 18 disposed in a parallel orientation to an impeller axis a (FIG. 4) defined by the cylindrical member 14. The splines 18 are configured to receive a splined drive shaft (not shown) for providing rotary motion to the impeller in a known manner. A plurality of blades 20 each include an arcuate configuration extending radially outwardly relative to the impeller axis a. Each of the blades 20 include a proximal end 22 disposed proximate the cylindrical member 14 and a distal end 24 disposed radially outwardly from the cylindrical member 14.

As best represented in FIG. 2, a fluid inlet 26 is defined by a cover member 28. The fluid inlet 26 is concentric with the impeller axis a. The cover member 28 extends radially outwardly from the fluid inlet 26 to the distal end 24 of each of the impeller blades 20. In addition, the cover member 28 is substantially perpendicular to the impeller axis a. As used herein, substantially means nearly perpendicular.

The fluid inlet 26 is further defined by a flange 30 that is also coaxial with the impeller axis a and extends outwardly from the cover member 28 in an axial direction. The flange 30 includes a radially outward wall 32 defining a cylindrical surface. The flange 30 also includes a radially inward wall 34. The radially inward wall 34 defines a plurality of blade elements 36, each of which are complimentary to one of the plurality of blades 20. Each of the blade elements 36 defines a notch 38 in the radially inward wall 34. The proximal end 22 of each blade 20 is aligned with one of the notches 38 such that the proximal end 22 extends radially inwardly from the notch 38 beyond the flange 30. Therefore, a hypothetical ring defined by the plurality of distal ends 24 of the blades 20 is disposed radially inwardly of the flange 30, while, the distal end 24 of each blade 20 is spaced radially outwardly from the cylindrical member 14.

The proximal end 22 of each blade 20 includes an end portion 40 that is distinguishable from a body 42 of the blade 20. The end portion 40 of the proximal end 20 terminates at an angle that is offset from the impeller axis a. Therefore, it should be understood that the end portion 46 is disposed at an acute angle relative to the axis a. In addition, the end portion 40 is slightly offset radially outwardly from the body 42 of each blade 20. The unique interaction between the end portion 40, the proximal end 22 extending radially inwardly of the flange 30 and the notch 38 defined by each blade element 36 is believed to provide advantageous fluid dynamics resulting in an increased efficiency of the pump impeller 10.

Referring now to FIG. 3, a hub member 44 is spaced from the cover member 28 by the blade 20. The hub member 44 terminates proximate the impeller axis a at the cylindrical member 14 and extends radially outwardly to the distal end 24 of the blades 20. Therefore, the distal end of the blades 20, and the outermost portion of the cover member 28 and hub member 44 are disposed at a common concentric diameter from the impeller axis a. The outermost portion of the cover member 28 and the hub member 44 are substantially perpendicular to the impeller axis a. However, the hub member 44 presents a cross-sectional, arcuate or concave configuration progressing toward the cylindrical member 14 best seen in FIG. 3. A lip 46 extends in an axial direction at the outermost portion of the hub member 44.

It should be understood by those of ordinary skill in the art that the blade element 36 disposed in the radial inward wall 34 of the fluid inlet 26 not only enhance fluid dynamics improving the impeller efficiency, but that the blade element 36 also serve as a beneficial manufacturing feature. The blade element 36 also functions as a die relief enabling the impeller 10 to be of a unitary or monolithic design requiring no assembly. As such, a single die (not shown) is used to mold the impeller 10 without requiring assembly of various components as is known to prior art impellers of this complexity. As such, the blade element 36 provides a two-fold function further enhancing not only performance of the impeller 10 but also manufacturability. As such, impeller 10 is molded from a polymeric, or reinforced polymeric material of a single die cycle eliminating manual labor associated with assembling two piece impellers known of the prior art.

Obviously, many modifications and variations of the present invention are possible in light of the above teachings. The foregoing invention has been described in accordance with the relevant legal standards; thus, the detailed description is merely exemplary other than limiting in nature. Variations and modifications to the disclosed embodiment has become apparent to those skilled in the art and do come within the scope of this invention.

Accordingly, the scope of legal protection afforded this invention can only be determined by studying the following claims.

Claims

1. An impeller for a fluid pump, comprising:

a gear opening defined by a cylindrical member including an inner surface being splined for receiving a gear shaft with said cylindrical member defining an impeller axis;

a plurality of blades including an arcuate configuration extending outwardly relative to said impeller axis, each of said plurality of blades including a proximal end being disposed proximate said cylindrical member and a distal end disposed radially outwardly from said cylindrical member;

a cover member extending radially outwardly to said distal end of said plurality of blades and defining a fluid inlet being concentric with said impeller axis;

a hub member spaced from said cover member by said plurality of blades and extending radially outwardly from said cylindrical member; and said proximal end of said blades extending radially inwardly of said fluid inlet and continuously in along said impeller axis to and end portion with said distal end of said blades terminating at a common concentric diameter as an outermost portion of said cover member and said hub member and said impeller including a monolithic construction.

2. The impeller set forth in claim 1, wherein said fluid inlet is defined by a flange being coaxial with said impeller axis and extending outwardly from said cover member.

3. The impeller set forth in claim 2, wherein said flange defines a radially outward wall having a cylindrical surface and a radially inward wall defining blade elements being complimentary to each of said plurality of blades.

4. The impeller set forth in claim 3, wherein each of blade elements define a notch in said radially inward wall.

5. The impeller set forth in claim 4, wherein said proximal end of each of said plurality of blades extends radially inwardly of said fluid inlet at said notch.

6. The impeller set forth in claim 3, wherein each of said plurality of blades extends radially inwardly of said fluid inlet proximate one of said blade elements.

7. The impeller set forth in any of the preceding claims, wherein at least a portion of said cover member and said hub member extend radially outwardly at an angle being substantially perpendicular to said impeller axis.

8. The impeller set forth in claim 1, wherein said cover member presents an arcuate cross-section relative to said fluid inlet and said impeller axis.

9. The impeller set forth in claim 1, wherein said proximal end of each of said plurality of blades is disposed at an angle being offset from said impeller axis.

10. The impeller set forth in claim 1, wherein said distal end of each of said plurality of blades is parallel to said impeller axis.

11. The impeller set forth in claim 1, wherein said outermost portion of said hub member defines a lip extending in an axial direction.

12. The impeller set forth in claim 1, wherein said proximal end of each of said plurality of blades is spaced from said cylindrical member defining said gear opening.