AUTOMATIC RELEASE FLUSH LEVER
Some embodiments include a toilet flush lever assembly that automatically releases a flush lever arm to stop a flush prior to a user releasing the flush handle. Some embodiments include a handle, a rotatable linkage coupled to the handle, and a flush lever in contact with the rotatable linkage, where rotation of the handle starts the flush. Further, some embodiments include a release mechanism for releasing the flush lever from the rotatable linkage when the handle has been rotated to a pre-determined point of rotation, thereby shutting off the flush.
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This application claims priority to U.S. provisional application Ser. No. 62/458,873, filed on Feb. 14, 2017, the entire contents of which are incorporated herein by reference.
BACKGROUNDToilets are typically flushed by a user pushing down on a handle mounted onto the side of the tank. When the handle is pushed down, the motion lifts a lever arm in the tank which in turn lifts a flapper valve to start the flush. Releasing the flush handle then causes the lever arm to drop and the flapper valve to re-seat, thereby stopping the flush.
Unfortunately, a common problem with these existing systems is that excess water is wasted whenever a user holds the flush handle down for too long a period of time. This is due to the fact that refill water entering the tank after the flush will simply be flushed down into the toilet bowl until the flapper is lowered to seal the flush valve (by the user releasing the handle).
What is instead desired is a system for automatically shutting off the flush by re-seating the flapper in the flapper valve even if the user continues to hold down on the flush handle. A solution to this problem could be provided by providing a tank lever that is automatically released and allowed to fall after a period of time when the handle has been rotated to a pre-determined point.
SUMMARYThe following simplified summary is provided in order to provide a basic understanding of some aspects of the claimed subject matter. This summary is not an extensive overview, and is not intended to identify key/critical elements or to delineate the scope of the claimed subject matter. Its purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
Some embodiments of the invention comprise a toilet flush lever assembly that automatically releases a flush lever arm to at least partially stop a flush prior to a user releasing the flush handle. In some embodiments, the toilet flush lever assembly can comprise a handle, and/or a rotatable linkage coupled to the handle, and/or a flush lever in contact with the rotatable linkage. In some embodiments, the rotation, turning, pivoting, or otherwise moving of the handle can cause turning, pivoting, or otherwise moving of the rotatable linkage which in turn can move or lift the flush lever, thereby causing at least a partial flush. Further, some embodiments include a release mechanism on the rotatable linkage for releasing the flush lever from the rotatable linkage when the handle has been rotated or moved to a pre-determined point of rotation or movement such that the flush lever drops to shut off the flush. In operation, in some embodiments, the release mechanism can automatically release the flush lever prior to a user releasing the handle. In some embodiments, the toilet flush lever assembly can minimize water loss by ensuring that the flush lever drops quickly enough such that refill water entering the tank after the flush is not simply flushed down into the toilet bowl if the operator is still holding the hand down.
In a first embodiment of the invention, the toilet flush lever assembly can include a release mechanism that comprises at least one curved radially extending projection on the rotatable linkage. In some embodiments, this projection can lift the flush lever when rotated to a first position, but permits the flush lever to fall when rotated to a second position. In some embodiments, the first embodiment include a rotatable linkage that can comprise a ratchet interface between a first elongated member that rotates together with the handle in opposite directions, and a second elongated member that only rotates in one direction. In some embodiments, the projection is disposed on the second elongated member, and the first and second elongated members are coupled together by a ratchet interface.
In a second embodiment, the release mechanism comprises at least one projection on the rotatable linkage which releases a ratchet interface between the rotatable linkage and the flush lever. In this second embodiment, one side of the ratchet interface can be integrally formed into the flush lever in some embodiments.
In a third embodiment, the release mechanism comprises a first plate having a first locking lever thereon, and a second plate having a second locking lever thereon. In some embodiments, the first and second plates rotate together until the first locking lever disengages the second locking lever, thereby permitting the lever arm to fall.
In further detail, some embodiments include a lever assembly, comprising a handle, an actuation mechanism coupled with a first user activation mechanism, and a second activation mechanism configured and arranged to be at least partially actuated by a first user activation mechanism coupled to the actuation mechanism, where rotation of the first user activation mechanism causes at least partial movement of the actuation mechanism. Some embodiments include a release mechanism configured to operate in conjunction with the actuation mechanism to release the second activation mechanism when the handle is positioned to a pre-determined point.
In some embodiments, the release mechanism is configured and arranged to release a flush lever prior to a user releasing the handle. In some embodiments, the actuation mechanism comprises a first lost motion function and a second reset mechanism is configured and arranged to reset upon release of the first user activation mechanism. In some embodiments, the release mechanism comprises at least one projection on a rotatable, turnable, pivotable or movable linkage which moves a coupled flush lever to a first position and permits the flush lever to move to a second position.
In some embodiments, the at least one projection extends radially outward from the rotatable linkage. In some further embodiments, at least one projection has a curved outer surface that engages the flush lever. In some embodiments, the rotatable linkage comprises a ratchet interface between a first elongated member that is configured and arranged to at least partially rotate, turn, pivot, or move together with the handle in opposite directions, and a second elongated member that only rotates in one direction, and wherein the at least one projection is disposed on the first elongated member.
In some embodiments, the first and second elongated members are coupled together by a ratchet interface. the release mechanism comprises at least one projection on the rotatable linkage which releases a ratchet interface between the rotatable linkage and the flush lever.
In some embodiments, one side of the ratchet interface is coupled to the flush lever. In some embodiments, the release mechanism comprises a first plate having a first locking lever thereon, and a second plate having a second locking lever thereon, and wherein the first and second plates move together until the first locking lever disengages the second locking lever, thereby permitting the flush lever arm to move. Some other embodiments include a housing, wherein the assembly passes through the housing and the housing is disposed within the toilet tank.
To the accomplishment of the foregoing and related ends, certain illustrative aspects are described herein in connection with the following description and the annexed drawings. These aspects are indicative, however, of but a few of the various ways in which the principles of the claimed subject matter may be employed and the claimed subject matter is intended to include all such aspects and their equivalents. Other advantages and novel features may become apparent from the following detailed description when considered in conjunction with the drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The following discussion is presented to enable a person skilled in the art to make and use embodiments of the invention. Various modifications to the illustrated embodiments will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other embodiments and applications without departing from embodiments of the invention. Thus, embodiments of the invention are not intended to be limited to embodiments shown, but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. The figures, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of embodiments of the invention. Skilled artisans will recognize the examples provided herein have many useful alternatives that fall within the scope of embodiments of the invention.
Some embodiments comprise a toilet flush lever assembly that can automatically release a flush lever arm to stop or at least partially stop a flush prior to a user releasing the flush handle. In summary,
Referring first to
In reference to the exploded assembly view illustrated embodiment in
As further shown in
In its various embodiments, rotatable linkage assembly 40 can contain many different and optional parts. It is therefore to be understood that the illustrated embodiment is only one particular assembly covered by the claims encompassing embodiments of the invention. One of ordinary skill in the art can recognize that some components of the assembly 10a can comprise conventionally known alternatives, especially those functions has holders, brackets, supports, connectors, etc. Further, some components of the assembly 10a can comprise conventionally known structures that can perform the same function but that may have a modified structure or design. For example, the handle 20 is shown strictly as a non-limiting embodiment, and many different conventional handles can be used in place of the handle 20 as shown to perform the same function. Other decorative items such as the dome cover 41 need not form part of the overall assembly, or another conventionally known structure can be substituted for the dome cover 41 as illustrated.
In some embodiments, during operational use by a user, at least a partial rotation, turning, pivoting, or otherwise moving of the handle 20 can cause at least a partial rotation, turning, pivoting, or otherwise moving of rotatable linkage assembly 40 which in turn can at least partially move or lift flush lever 60. In some embodiments, this movement or lifting of the flush lever 60a can cause at least a partial flush of some fluid from one fluid reservoir to another (e.g., from a toilet tank to a toilet bowl). In some embodiments, to accomplish this action or operation, in some embodiments, the distal end of flush lever 60a can be coupled to a cord, chain, or other convention component, assembly or mechanism that lifts a flapper or flapper canister to open a flush valve, thereby starting the flush. For example, in some embodiments of the invention, the release mechanism 80 including one directional clutch on rotatable linkage assembly 40 can automatically release the flush lever 60a when handle 20 has been rotated, turned, pivoted, or otherwise moved to a pre-determined point of rotation or movement, as further explained by referring to
The rotatable linkage and flush lever arm assembly 220 of
As shown in
In some embodiments, any further rotation, turning, pivoting, or otherwise moving in direction R1 can return the assembly to the position shown in
In some embodiments of the invention, when the user finally releases handle 20 (which can be after flush lever arm 60a automatically drops), the ratchet interface between portions 82 and 84 can allow portion 82 to rotate back in an opposite direction R2, while portion 84 remains substantially in place. As such, in some embodiments, portion 82 can be rotated, turned, pivoted, or otherwise move back and forth in opposite directions R1 and R2 as the user pushes and releases handle 20, but portion 84 can only rotate, turn, pivot, or otherwise move in direction R1. As can be seen, in some embodiments, release mechanism 80 can automatically release flush lever 60a prior to a user releasing handle 20. This is because release mechanism 80 on rotatable linkage assembly 40 can release flush lever 60a when handle 20 has been rotated, turned, pivoted, or otherwise moved to a pre-determined point of rotation or movement such that flush lever 60a drops to shut off the flush.
A second embodiment of the system is seen in
In its various embodiments, rotatable linkage assembly 40a can contain many different and optional parts. It is therefore to be understood that the illustrated embodiment is only one particular assembly covered by the claims encompassing embodiments of the invention. One of ordinary skill in the art can recognize that some components of the assembly 10b can comprise conventionally known alternatives, especially those functions has holders, brackets, supports, connectors, etc. Further, some components of the assembly 10b can comprise conventionally known structures that can perform the same function but that may have a modified structure or design. For example, the handle 20 is shown strictly as a non-limiting embodiment, and many different conventional handles can be used in place of the handle 20 as shown to perform the same function. Other decorative items such as the dome cover 41 need not form part of the overall assembly, or another conventionally known structure can be substituted for the dome cover 41 as illustrated.
In some embodiments, projection 88 on rotatable linkage assembly 40a can release the ratchet interface between rotatable linkage assembly 40a and flush lever 60 (
A third embodiment of the invention is illustrated in
In its various embodiments, rotatable linkage assembly 40b can contain many different and optional parts. It is therefore to be understood that the illustrated embodiment is only one particular assembly covered by the claims encompassing embodiments of the invention. One of ordinary skill in the art can recognize that some components of the assembly 10c can comprise conventionally known alternatives, especially those functions has holders, brackets, supports, connectors, etc. Further, some components of the assembly 10c can comprise conventionally known structures that can perform the same function but that may have a modified structure or design. For example, the handle 30 is shown strictly as a non-limiting embodiment, and many different conventional handles can be used in place of the handle 30 as shown to perform the same function.
In reference to
It will be appreciated by those skilled in the art that while the invention has been described above in connection with particular embodiments and examples, the invention is not necessarily so limited, and that numerous other embodiments, examples, uses, modifications and departures from the embodiments, examples and uses are intended to be encompassed by the claims attached hereto. The entire disclosure of each patent and publication cited herein is incorporated by reference, as if each such patent or publication were individually incorporated by reference herein. Various features and advantages of the invention are set forth in the following claims.
Claims
1. A lever assembly, comprising:
- (a) a handle;
- (b) an actuation mechanism coupled with a first user activation mechanism;
- (c) a second activation mechanism configured and arranged to be at least partially actuated by a first user activation mechanism coupled to the actuation mechanism, wherein rotation of the first user activation mechanism causes at least partial movement of the actuation mechanism; and
- (d) a release mechanism configured to operate in conjunction with the actuation mechanism to release the second activation mechanism when the handle is positioned to a pre-determined point.
2. The lever assembly of claim 1, wherein the release mechanism is configured and arranged to release a flush lever prior to a user releasing the handle.
3. The lever assembly of claim 1, wherein the actuation mechanism comprises a first lost motion function and a second reset mechanism is configured and arranged to reset upon release of the first user activation mechanism.
4. The lever assembly of claim 1, wherein the release mechanism comprises at least one projection on a rotatable, turnable, pivotable or movable linkage which moves a coupled flush lever to a first position and permits the flush lever to move to a second position.
5. The lever assembly of claim 4, wherein the at least one projection extends radially outward from the rotatable linkage.
6. The lever assembly of claim 4, wherein the at least one projection has a curved outer surface that engages the flush lever.
7. The lever assembly of claim 4, wherein the rotatable linkage comprises a ratchet interface between a first elongated member that is configured and arranged to at least partially rotate, turn, pivot, or move together with the handle in opposite directions, and a second elongated member that only rotates in one direction, and wherein the at least one projection is disposed on the first elongated member.
8. The lever assembly of claim 7, wherein the first and second elongated members are coupled together by a ratchet interface.
9. The lever assembly of claim 1, wherein the release mechanism comprises at least one projection on the rotatable linkage which releases a ratchet interface between the rotatable linkage and the flush lever.
10. The lever assembly of claim 9, wherein one side of the ratchet interface is coupled to the flush lever.
11. The lever assembly of claim 1, wherein the release mechanism comprises:
- a first plate having a first locking lever thereon, and
- a second plate having a second locking lever thereon, and wherein the first and second plates move together until the first locking lever disengages the second locking lever, thereby permitting the flush lever arm to move.
12. The lever assembly of claim 1, further comprising:
- a housing, wherein the assembly passes through the housing and the housing is disposed within the toilet tank.
Type: Application
Filed: Feb 14, 2018
Publication Date: Aug 16, 2018
Applicant: FLUIDMASTER, INC. (San Juan Capistrano, CA)
Inventor: Joseph Han (Irvine, CA)
Application Number: 15/896,941