SINGLE BODY CHOKE LINE AND KILL LINE VALVES
A well control system including a kill line and a choke line where the system is mounted on a wellhead, the choke line is connected to an annulus formed between an outer wall of drill pipe and an inner wall of casing, and the kill line is connected to the fluid in the drill pipe. The kill line includes a single valve body having first and second ends, and at least three cavities connected in series between the first and second ends. A first and second of the cavities includes a first and second gate valve, respectively, and a third of cavities includes a check valve. The choke line includes a single valve body having third and fourth ends, and a plurality of cavities connected in series between the third and fourth ends. A first and second of the cavities include a third and a fourth gate valve, respectively.
Exploration for, location of, and extraction of subterranean fluids, including hydrocarbon fluids, typically involves drilling operations to create a well. Drilling operations, particularly drilling operations involving rotary drilling, often utilize drilling fluids, also called muds, for a variety of reasons including lubrication, removal of cuttings and other matter created during the drilling process, and to provide sufficient pressure to ensure that fluids located in subterranean reservoirs do not enter the borehole, or wellbore, and travel to the surface of the earth. Fluids located in subterranean reservoirs are under pressure from the overburden of the earth formation above them. Specialized equipment is used to provide control of all fluids used or encountered in the drilling of a well.
SUMMARYThis summary is provided to introduce a selection of concepts that are described further in the detailed description below. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In one aspect, a well control system in accordance with the present disclosure may include a kill line and a choke line. The well control system may be mounted on a wellhead. The choke line may be connected to an annulus formed between an outer wall of drill pipe and an inner wall of casing, and the kill line may be connected to the fluid in the drill pipe.
The kill line may include a single valve body having a first end, a second end, and at least three cavities connected in series between the first end and the second end. A first of the at least three cavities may include a first gate valve, a second of the at least three cavities may include a second gate valve, and a third of the at least three cavities may include a check valve.
The choke line may include a single valve body having a third end, a fourth end, and a plurality of cavities connected in series between the third end and the fourth end. A first of the plurality of cavities may include a third gate valve, and a second of the plurality of cavities may include a fourth gate valve.
In another aspect, a method in accordance with the present disclosure of controlling release of fluids from below the wellhead, using a well control system, may include at least one of closing a blowout preventer, closing at least one gate valve in a choke line, or introducing fluid into the well via a kill line. The well control system may include a blowout preventer, a kill line and a choke line. The well control system may be mounted on a wellhead. The choke line may be hydraulically connected to an annulus formed between an outer wall of drill pipe and an inner wall of casing, and the kill line may be hydraulically connected to the fluid in the drill pipe.
The kill line may include a single valve body having a first end, a second end, and at least three cavities connected in series between the first end and the second end. A first of the at least three cavities may include a first gate valve, a second of the at least three cavities may include a second gate valve, and a third of the at least three cavities may include a check valve.
The choke line may include a single valve body having a third end, a fourth end, and a plurality of cavities connected in series between the third end and the fourth end. A first of the plurality of cavities may include a third gate valve, and a second of the plurality of cavities may include a fourth gate valve.
In a further aspect, a kill line in accordance with the present disclosure may include a single valve body having a first end, a second end, and at least three cavities connected in series between the first end and the second end. A first of the at least three cavities may include a first gate valve, a second of the at least three cavities may include a second gate valve, and a third of the at least three cavities may include a check valve.
Other aspects and advantages will be apparent from the following description and the appended claims.
Certain embodiments of the disclosure will hereafter be described with reference to the accompanying drawings, where like reference numerals denote like elements. It should be understood, however, that the accompanying figures illustrate the various implementations described herein and are not meant to limit the scope of various technologies described herein.
The present disclosure concerns single-body choke line valve assemblies and single-body kill line valve assemblies used in the drilling of subterranean wells and of the well control systems and methods that use them.
The following is directed to various exemplary embodiments of the disclosure. Although one or more of these embodiments may be preferred, the embodiments disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. In addition, those having ordinary skill in the art will appreciate that the following description has broad application, and the discussion of any embodiment is meant only to be exemplary of that embodiment, and not intended to suggest that the scope of the disclosure, including the claims, is limited to that embodiment.
The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present disclosure only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the present disclosure. In this regard, no attempt is made to show structural details of the present disclosure in more detail than is necessary for the fundamental understanding of the present disclosure, the description taken with the drawings making apparent to those skilled in the art how the several forms of the present disclosure may be embodied in practice. Further, like reference numbers and designations in the various drawings indicate like elements.
Certain terms are used throughout the following description and claims to refer to particular features or components. As those having ordinary skill in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not function. The figures are not necessarily to scale. Certain features and components herein may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in interest of clarity and conciseness.
In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” Also, the term “couple” or “couples” is intended to mean either an indirect or direct connection. Thus, if a first component is coupled to a second component, that connection may be through a direct connection, or through an indirect connection via other components, devices, and connections. Further, the terms “axial” and “axially” generally mean along or parallel to a central or longitudinal axis, while the terms “radial” and “radially” generally mean perpendicular to a central longitudinal axis. A “temperature/pressure sensor” herein may represent a sensor capable of measuring temperature, a sensor capable of measuring pressure, or a sensor capable of measuring both temperature and pressure. A “single valve body” as used herein indicates a single body disposing a plurality of valves.
As shown in
Well control is the technology focused on maintaining pressure on open formations (that is, exposed to the wellbore) to prevent or direct the flow of wellbore fluids into the formation and formation fluids into the wellbore. Formation fluids may include, among other things, water and such hydrocarbon fluids as oil and gas. Well control technology encompasses the estimation of formation fluid pressures, the strength of the subsurface formations and the use of casing and mud density to offset those pressures in a predictable fashion. Also included are operational procedures to safely stop a well from flowing should an influx of formation fluid occur. To conduct well-control procedures, large valves are installed at the top of the well to enable wellsite personnel to close the well if necessary.
In one or more embodiments, a gate valve may be used in a well control system.
Choke lines comprise valves and either hard piping or flexible hose that carry high pressure drilling fluid from a blowout preventer (BOP) stack while it is on the wellhead. A wellhead is a system of spools, valves and assorted adapters that provide pressure control of a production well. A spool, is an extension added to a short face-to-face valve to conform to standard API 6A (or ISO 14313: 1999) face-to-face dimensions. API 6A specifies requirements and gives recommendations for the design, manufacturing, testing and documentation of ball, check, gate and plug valves for application in pipeline systems. The valves on a choke line include at least one hydraulically actuated gate valve and at least one manually actuated gate valve. In one or more embodiments, the choke line may be connected to an annulus formed between an outer wall of drill pipe and an inner wall of casing.
An annulus is a space between two concentric objects, such as between the wellbore and casing, or between casing and tubing, where fluid can flow. Pipe may comprise drill collars, drill pipe, casing, tubing, and the like.
A choke is a device incorporating an orifice that is used to control fluid flow rate or downstream system pressure. Chokes are available in several configurations for both fixed and adjustable modes of operation. Adjustable chokes enable the fluid flow and pressure parameters to be changed to suit process or production requirements. Fixed chokes do not provide this flexibility, although they are more resistant to erosion under prolonged operation or production of abrasive fluids.
A kill line is a high-pressure pipe leading from an outlet on the blowout preventer (BOP) stack to the high-pressure rig pumps. During normal well control operations, kill fluid is pumped through the drillstring and annular fluid is taken out of the well through the choke line to the choke, which drops the fluid pressure to atmospheric pressure. If the drill pipe is inaccessible, it may be necessary to pump heavy drilling fluid in the top of the well, wait for the fluid to fall under the force of gravity, and then remove fluid from the annulus. In such an operation, while one high pressure line would suffice, it is more convenient to have two. In addition, this provides a measure of redundancy for the operation.
Kill lines comprise valves and either hard piping or flexible hose that carry high pressure drilling fluid to the blowout preventer (BOP) stack while it is on the wellhead. The valves on a kill line include at least one hydraulically actuated gate valve and at least one manually actuated gate valve. Kill lines also may include at least one check valve. In one or more embodiments, the kill line is hydraulically connected to the fluid in the drill pipe.
A check valve is a mechanical device that permits fluid to flow or pressure to act in one direction only. Check valves are used in a variety of oil and gas industry applications as control or safety devices. Check valve designs are tailored to specific fluid types and operating conditions. Some designs are less tolerant of debris, while others may obstruct the bore of the conduit or tubing in which the check valve is fitted.
A BOP is a large valve at the top of a well that may be closed if the drilling crew loses control of formation fluids. By closing this valve (usually operated remotely via hydraulic actuators), the drilling crew usually regains control of the reservoir, and procedures can then be initiated to increase the mud density until it is possible to open the BOP and retain pressure control of the formation. BOPs come in a variety of styles, sizes and pressure ratings. Some can effectively close over an open wellbore, some are designed to seal around tubular components in the well (drill pipe, casing or tubing) and others are fitted with hardened steel shearing surfaces that can actually cut through drill pipe. Since BOPs are critically important to the safety of the crew, the rig and the wellbore itself, BOPs are inspected, tested and refurbished at regular intervals determined by a combination of risk assessment, local practice, well type and legal requirements. BOP tests vary from daily function testing on critical wells to monthly or less frequent testing on wells thought to have low probability of well control problems. Types of BOPs include annular BOP, inside BOP, ram BOP, shear ram BOP, and blind ram BOP.
A BOP stack is a set of two or more BOPs used to ensure pressure control of a well. A typical BOP stack might consist of one to six ram-type preventers (ram BOPs) and, optionally, one or two annular-type preventers (annular BOPs). A typical stack configuration has the ram preventers on the bottom and the annular preventers at the top. The configuration of the stack preventers is optimized to provide maximum pressure integrity, safety and flexibility in the event of a well control incident. For example, in a multiple ram configuration, one set of rams might be fitted to close on 5-inch diameter drill pipe, another set configured for 4½-inch drill pipe, a third fitted with blind rams to close on the open hole and a fourth fitted with a shear ram that can cut and hang-off the drill pipe as a last resort. It is common to have an annular preventer or two on the top of the stack since annulars can be closed over a wide range of tubular sizes and the open hole, but are typically not rated for pressures as high as ram preventers. The BOP stack also includes various spools, adapters and piping outlets to permit the circulation of wellbore fluids under pressure in the event of a well control incident.
In one or more embodiments, one or more of the BOPs (720, 725, 730) may comprise an outlet (736). In one or more embodiments, a unique choke line may be coupled to one or more of the outlets (736). In one or more embodiments, a unique kill line may be coupled to one or more of the outlets (736).
Single-body valve assemblies for the choke line and the kill line have the advantages of reducing the size, weight, material used, overall length, and number of leak paths of the valve assemblies. This may be seen, for example, in comparing
While the technology has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the technology as disclosed herein. Accordingly, the scope of the technology should be limited by the attached claims.
Claims
1. A well control system comprising:
- a kill line; and
- a choke line;
- wherein the well control system is mounted on a wellhead,
- wherein the choke line is connected to an annulus formed between an outer wall of drill pipe and an inner wall of casing,
- wherein the kill line is connected to the fluid in the drill pipe,
- wherein the kill line comprises: a single valve body having a first end, a second end, and at least three cavities connected in series between the first end and the second end; wherein a first of the at least three cavities comprises a first gate valve, a second of the at least three cavities comprises a second gate valve, and a third of the at least three cavities comprises a check valve, and
- wherein the choke line comprises: a single valve body having a third end, a fourth end, and a plurality of cavities connected in series between the third end and the fourth end; wherein a first of the plurality of cavities comprises a third gate valve, and a second of the plurality of cavities comprises a fourth gate valve.
2. The well control system of claim 1, wherein the first gate valve is hydraulically actuated.
3. The well control system of claim 1, wherein the second gate valve is manually actuated.
4. The well control system of claim 1 further comprising at least one blowout preventer,
- wherein the blowout preventer is distal from the wellhead.
5. The well control system of claim 1 wherein the first end of the kill line is connected to a spool.
6. The well control system of claim 1 wherein the third end of the choke line is connected to a spool.
7. The well control system of claim 1, wherein the check valve is configured to prevent fluid flow out of the well.
8. The well control system of claim 1, further comprising a temperature/pressure sensor,
- wherein the temperature/pressure sensor measures at least one member of the group consisting of temperature and pressure.
9. A method of controlling release of fluids from below the wellhead, using a well control system, comprising at least one of closing a blowout preventer, closing at least one gate valve in a choke line, or introducing fluid into the well via a kill line,
- wherein the well control system comprises: a blowout preventer; a kill line; and a choke line; wherein the well control system is mounted on a wellhead, wherein the choke line is hydraulically connected to an annulus formed between an outer wall of drill pipe and an inner wall of casing, wherein the kill line is hydraulically connected to the fluid in the drill pipe, wherein the kill line comprises: a single valve body having a first end, a second end, and at least three cavities connected in series between the first end and the second end; wherein a first of the at least three cavities comprises a first gate valve, a second of the at least three cavities comprises a second gate valve, and a third of the at least three cavities comprises a check valve, and wherein the choke line comprises: a single valve body having a third end, a fourth end, and a plurality of cavities connected in series between the third end and the fourth end; wherein a first of the plurality of cavities comprises a third gate valve, and a second of the plurality of cavities comprises a fourth gate valve.
10. The method of claim 9, wherein introducing fluid into the well via the kill line involves hydraulically actuating the first gate valve in the kill line.
11. The method of claim 9, wherein introducing fluid into the well via the kill line involves manually actuating the second gate valve in the kill line.
12. The method of claim 10, wherein the well control system further comprises a temperature/pressure sensor,
- wherein the temperature/pressure sensor measures at least one member of the group consisting of temperature and pressure.
13. A kill line comprising a single valve body having a first end, a second end, and at least three cavities connected in series between the first end and the second end,
- wherein a first of the at least three cavities comprises a first gate valve, a second of the at least three cavities comprises a second gate valve, and a third of the at least three cavities comprises a check valve.
14. The kill line of claim 13, wherein the first gate valve is hydraulically actuated.
15. The kill line of claim 13, wherein the second gate valve is manually actuated.
16. The kill line of claim 13, further comprising a temperature/pressure sensor,
- wherein the temperature/pressure sensor measures at least one member of the group consisting of temperature and pressure.
Type: Application
Filed: May 1, 2017
Publication Date: Nov 1, 2018
Inventor: Ray Cummins (Houston, TX)
Application Number: 15/583,279