Drill head for earth boring, Drilling device for earth boring having the drill head, Method to detect objects while earth boring and Use of a receiver for receiving a radio signal in a drill head for earth boring
A drill head for earth boring, in particular for a horizontal drilling device, includes a housing, a transmitter for generating a radio signal, an antenna and a receiver for receiving a reflected radio signal, wherein the receiver is adapted such that the reflected radio signal can be transmitted unprocessed to a device above ground.
This application claims priority to European Application No. 17 000 714.0 filed Apr. 26, 2017 and European Application No. 17 001 054.0 filed Jun. 21, 2017, the entire contents of all of which are incorporated herein by reference for all purposes.
FIELD OF THE INVENTIONThe invention relates to a drill head, and in particular to a drill head for a horizontal drilling device, a drilling device for earth boring, especially a horizontal drilling device, comprising the drill head, a method to detect objects while earth boring, especially using a horizontal drilling device, and use of a receiver for receiving a radio signal in a drill head for earth boring, especially of a horizontal drilling device.
BACKGROUNDObstacles in front of the drill head of a drilling device for earth boring pose a problem in the horizontal drilling technique. Such obstacles may for example involve boulders of hard rock that oftentimes cannot be crushed by the used drilling devices. Furthermore, water, gas, telephone, or power lines can be located in regions near the earth's surface and may not be destroyed during drilling.
This problem led to the development of steerable horizontal drilling devices. Such drilling devices, designated HDD (Horizontal Directional Drilling), render it possible to navigate around obstacles. It is further known to sort obstacles by means of georadar survey in order to enable to circumnavigate obstacles in view of the location determination.
Obstacles in the earth are normally detected reliably by the radar unit in that electromagnetic waves radiating from the radar unit are reflected from electrically conductive parts of the obstacles and received again by the radar unit. By analyzing the received electromagnetic waves, it is possible i.a. to determine the position, i.e. the direction of the obstacle in relation to the drill head, and the distance thereto, and to use it for a course correction of the drilling device.
U.S. Pat. No. 6,755,263 B2 discloses systems and methods for sensing at an underground drilling device in communication with an above-ground locator. The systems and methods involve transmitting a radar probe signal from the underground drilling device. A radar return signal is received at the underground drilling device. The radar return signal is processed at the underground drilling device to produce sensor data. The sensor data is transmitted in a form suitable for reception by the above-ground locator.
The integration of a radar unit in a horizontal drilling device represents however a major problem. Since the radar unit normally is used to monitor the region in front of the drill head, it is sensible to arrange the radar unit in the drill head in order to preclude the horizontal drilling device itself from interfering with the electromagnetic waves. Further, the drill head is subject to harsh environmental influences so that electronic devices in the drill head may be subject to extensive wear and/or damages. In a horizontal drilling device, the drill head represents a component that is subject to most intense stress because it transmits to the earth the static and dynamic (when a percussion device is involved) drilling forces, generated by a drive unit of the horizontal drilling device.
SUMMARYStarting from the prior art, the invention is based on the object to provide an advantageous possibility to integrate a radar unit in a drill head which does have an increased service time.
This object is solved by the subject-matter disclosed herein. Advantageous embodiments are also disclosed herein.
The essence of the invention resides in the finding that the reflected radio signal can be processed above ground and that processing of the reflected radio signal is done above ground. As a consequence in the drill head no processing has to take place but only transmission of the reflected radio signal—received by the drill head—has to take place. Therefore, the number of electronic components in the drill head can be decreased and the electronic components in the drill head can be less complex.
A drill head for earth boring according to the invention, in particular for a horizontal drilling device, thus comprises at least a housing as well as a transmitter for generating a radio signal, an antenna and a receiver for receiving a reflected radio signal. The transmitter can be adapted to produce a signal that can be used to produce electromagnetic waves that are capable of being issued out of the housing by the antenna. Further, the receiver is adapted such that the reflected radio signal can be transmitted unprocessed to a device above ground.
A horizontal drilling device which can be used in horizontal directional drilling (HDD) encompasses according to the invention a device to trenchless drill a hole in the earth or soil. A drill head can be used which can be steered. The purpose in drilling the hole in the ground can be to install an underground pipe, conduit or cable along the hole to be drilled. The pipe can be made of a material such as a polymer, for example PVC, polyethylene and/or polypropylene, ductile iron and/or steel. The pipe can be pulled through the drilled hole during or after drilling the hole.
The term “housing” according to the invention encompasses a space that is at least partially surrounded by a section of an outer contour of the drill head.
A “transmitter” according to the invention encompasses a pulse generator which is functionally coupled to the antenna for sending out electromagnetic waves, i.e. the radio signal. Radar, especially for the earth boring, is ground penetrating-radar which is a sensitive technique for detecting even small changes in the subsurface dielectric constant. Using radar, images can be generated and can contain a great amount of detail. The main purpose for using radar in horizontal directional drilling is to detect obstacles in front of the drill head. Transmitter and receiver can be part of an object/obstacle-detection system. The transmitter can in one embodiment comprise an antenna and circuit components which are used to generate the radio signal.
The drill head can comprise a radio signal receive antenna and a radio signal transmit antenna. However, it is also possible that the drill head comprises a single antenna for both transmission and receiving/reception. The antenna or antennas will preferably be located inside the drill head or on its surface in a conformal configuration. In case that the antenna is located inside the drill head, at least a portion of the drill head comprises a non-metallic material, preferably a hard dielectric (preferably POM), or radar wave transparent material, which allows for a transmission from the drill head into the earth.
A “receiver” according to the invention encompasses a device which is adapted to receive electromagnetic waves, in particular the previously transmitted radio signal which is reflected from an object.
The term that the “receiver is adapted such that the reflected radio signal is transmitted unprocessed above ground” encompasses that the received reflected radio signal can be transmitted by the receiver itself, i.e. the receiver can comprise a transmission means, or the receiver is functionally connected to a transmission means which transmits the reflected radio signal received by receiver.
The term “unprocessed” encompasses that the reflected radio signal received by the receiver and transmitted to a device above ground is transmitted without evaluating the signal. The “raw signal” received by the receiver can be transmitted to a device above ground. Transmitting a received radio signal “unprocessed” encompasses that the radio signal can be modulated and/or amplified for the transmission purpose but, however, no information was obtained with regard to the purpose of detecting an obstacle, i.e. no evaluation of the received radio signal for the purpose of detecting an obstacle takes place in the drill head. Evaluation of the received radio signal takes place above ground. The device above ground may further comprise or be connected to a display unit to indicate information about an obstacle situated in the earth and detected by the radar unit, in particular about distance, location (i.e. direction in relation to the drilling device), size and shape. Moreover, the device above ground may further comprise or be connected with a control unit which is able to automatically execute a course correction for the drill head of the drilling device to prevent a collision with the detected obstacle.
The term “device above ground” encompasses that the respective device can be located above the earth. It can also encompass that the device is located in an excavation of the earth, especially a starting or target pit used in HDD. The “device above ground” is different from the drill head and the drill string. The “device above ground” is outside the hole which is to be drilled.
The term “drill head” according to the invention encompasses a so-called steerable drill head having an end face which is slanted at least in some areas in relation to the own longitudinal axis and thus in relation to the drilling direction. The slanted surface causes a deflective force that is directed to the side during propulsion and results in curved drilling pattern when the drill head is driven statically, i.e. does not rotate. A drilling in a straight line is possible with such a controlled drill head by operating the drill head in propulsion direction as well as rotating it so that the deflective forces compensate over a complete revolution.
The invention explicitly considers the reflected radio signal, however, signals can be considered as well which are diffracted, i.e. the diffracted radio signal, so that signals are considered which are caused by non-reflective underground obstacles. Thus, the term “reflected radio signal” encompasses the signal which is received by the receiver, irrespective whether the received signal is a reflected radio signal or a diffracted radio signal.
The electronic and/or electric components in the drill head can be power-supplied by a battery or accumulator. Providing a battery or an accumulator in the drill head allows an independent power supply for the electric/electronic components in the drill head. The electronic and/or electric components in the drill head can be power-supplied by a wire in the drill rod.
The polarity of power provided by the power-supply can be altered or varied so that the power for supplying the electronic and/or electric components can be set to a suitable polarity scheme or can be alternated to manage any electrolytic corrosion in the drill string.
The radar used according to the invention can be based in a Direct Digital Synthesizer (DDS). A DDS is a type of frequency synthesizer which can be used for creating arbitrary waveforms from a single, fixed-frequency reference clock. A sinusoidal waveform at a pre-selected frequency is preferred. A DDS circuit which can be used, can comprise (a) a phase accumulator, (b) a memory/storage, (c) a D/A converter and (d) means for transforming an analog periodic signal into analog pulses. The phase accumulator can be controlled numerically and can have predetermined input counting duration and input clock frequency and can have a phase-modulated periodic output digital signal. The memory/storage can be implemented as a ROM for phase/amplitude conversion of the phase-modulated periodic digital signal and providing an amplitude-modulated periodic digital signal. The D/A converter can convert said amplitude-modulated periodic digital signal into a quantized analog periodic signal. Preferably, said means for transforming comprise a comparator that detects the “zero crossing” of said analog periodic signal and generates driving pulses for each of said “zero crossing”. Advantageously, upstream from said comparator a filter is provided for transforming said quantized analog periodic signal into a sinusoidal signal.
According to a preferred embodiment of the invention, the receiver is coupled to a signal transmitter and the signal transmitter is adapted to transmit the reflected radio signal received by the receiver unprocessed to a device above ground. Thus, the receiver for receiving the reflected radio signal can be a separate entity additional to the receiver. However, it is also possible that the receiver for receiving the reflected radio signal is adapted to transmit the reflected radio signal by itself.
According to a preferred embodiment of the invention, the receiver for receiving the reflected radio signals and/or the signal transmitter is adapted to receive the unprocessed reflected radio signal wirelessly. Thus, the device above ground is adapted to receive the reflected radio signal wirelessly. Having a wireless transmission, there is no need for a wire by which the unprocessed radio signal can be transmitted to the device above ground. The unprocessed radio signals can be transmitted via electromagnetic waves, which can be modulated. Thus, modulated electromagnetic waves are used to transfer the unprocessed radio signal to the device above ground.
After demodulation of the electromagnetic waves, which were received by the device above ground, the unprocessed data can be used to visualize information and/or to generate a warning signal.
According to a preferred embodiment of the invention, the receiver is coupled to a cable or wire being connected to a connecting element for transmission of the reflected radio signal to a connection element of a drill rod segment connectable to the drill head. Providing a cable or wire allows for a transmission in which the risk of interference is reduced which may be possible due to an influence on the electromagnetic wave used for wireless transmission.
According to a preferred embodiment of the invention, the drill head comprises a location acquisition device and the receiver is adapted to transmit data of the location acquisition device together with the reflected radio signal to a device above ground. The data of the obstacle detection system can be synchronized with the data of the location acquisition device. It may be possible to correlate the data of the obstacle detection device to the location information.
According to a preferred embodiment of the invention, the receiver is adapted to transmit the reflected radio signal and the data of the location acquisition device by discrete multitoned modulation (DMM). The reflected radio signal which was received by the antenna is first amplified as raw data in an amplifier. From the amplifier the signals can then pass via an Ethernet-interface (which is a four-wire interface) to a DMM-Modem in the drill head, which makes the four-wire interface a two-wire interface. The signals can then be transferred via a so-called “Inliner” in the drill rod or the inner pipe of a drill rod having two pipes (an outer pipe and an inner pipe) and the drill rod or the outer respective pipe and the drill rod to the device above ground, for example the drilling device. The device above ground can tap the transferred signal via a slip ring. A so-called “In-Cab modem” makes the two-wire interface again a four-wire interface (Ethernet). Via a commercial Ethernet-network cable the raw data then passes for evaluation to a computer at the drilling device.
The term “Ethernet” encompasses the possibility that a communication over Ethernet divides the stream of data into shorter pieces, so-called frames. Each frame can contain source and destination addresses and error checking data. The content of the frame provides the possibility that a damaged frame can be detected and discarded and/or retransmitted and/or corrected.
By using discrete multitoned modulation a signal can be separated in frequency bands. Fast Fourier transformation (FFT) algorithms can be used for modulation and demodulation.
It can be provided that the technique used can be adaptive using the most favorable tones at a rate to sustain optimum throughput. The data stream can carry an error detection and correction overhead to ensure the quality of the data.
Further, the invention provides a drilling device for earth boring, in particular a horizontal drilling device, wherein the drilling device comprises the above-mentioned drill head and a device above ground.
According to a preferred embodiment of the invention, the device above ground is adapted to steer the drill head. It becomes possible to steer the drill head and to drill a hole in the earth in response to commands or instructions entered into the device above ground. The drill head can receive the commands/instructions or the drilling device is operated in response to the device above ground.
According to a preferred embodiment of the invention, the device above ground is adapted to visualize the reflected radio signal and/or the data of a location acquisition device. The device above ground can comprise a display or monitor to visualize the information received by the obstacle detecting system (reflected radio signal) as well as the location acquisition device.
According to a preferred embodiment of the invention, the device above ground is adapted to steer the drill head in response to the reflected radio signal and/or the data of a location acquisition device. The control of the drill head or the drilling device can be an automatic control so that the drill head is steered along a pre-determined path taking into account the information given by the reflected radio signal (obstacle detection device). After avoiding the detected obstacle the drill head can be returned to its pre-determined path behind the obstacle.
Further, the invention provides a method to detect objects while earth boring, the method comprising the steps: Transmitting a radio signal from a drill head and Receiving a reflected radio signal via a receiver in the drill head, and Transmitting the received reflected radio signal unprocessed to a device above ground.
According to a preferred embodiment of the invention, the method comprises the step of Transmitting the received reflected radio signal via a cable through the drill head and drill rod segments being connected to the drill head.
According to a preferred embodiment of the invention, the method comprises the step of transmitting the reflected radio signal together with data of a location acquisition device, especially by discrete multitoned modulation.
According to a preferred embodiment of the invention, the method comprises the step of steering the drill head in response to the reflected radio signal.
Further, the invention provides a use of a receiver for receiving a radio signal in a drill head for earth boring, wherein the receiver is adapted to transmit the reflected radio signal unprocessed to a device above ground.
The invention is explained in more detail in the following, using exemplary embodiments shown in the drawings.
The drawings show:
In the horizontal drilling device of
Deviations from the straight-lined drilling course may become necessary when obstacles (not shown) are encountered in the earth that cannot be drilled through (e.g. bedrock) or must not be drilled through (e.g. power, gas, or water lines). To detect such obstacles in the ground, the drill head is provided with a radar unit which radiates electromagnetic waves and receives these waves after the latter have been reflected from an electrically conductive object, so as to be able to calculate distance, shape, size, and location of the object. Thus radar unit is described in more detail in
The drill heads 1 of
The radar unit is arranged in the cylindrical shaft of the drill head 1 and includes a transmitter 6 for generating an electrical pulse and emitting electromagnetic waves (reflected radio signal via antenna 7), a receiver 8 for receiving the reflected electromagnetic waves. The reflected radio signal is transmitted unprocessed to the drive unit 4. The drive unit 4 comprises an evaluation unit having a display device which can indicate information about distance, location, size, and shape of obstacles located in the earth. The evaluation unit is further connected with a control unit which enables navigation around the obstacles by respectively operating the drive unit 4.
The radar unit, especially the antenna 7, sends out the electromagnetic waves in a defined direction, whereby the region of the housing of the drill head 1 from which region the electromagnetic waves emerge, can be covered by a plate which is made of a dielectric material. In contrast thereto, the remainder of the housing of the drill head 1 can be made of steel and thus of electrically conductive material. The plate can ensure a sufficient passage of the electromagnetic waves through the housing of the drill head 1 so as to enable a monitoring of the earth in front of and/or to the side of the drill head 1.
The drill heads 1 illustrated in
The transmission of the unprocessed radio signal received via antenna 7 by the receiver 8 to the drill unit 4 according to the embodiment shown in
The transmission of the unprocessed radio signal received via antenna 7 by the receiver 8 to the drill unit 4 according to the embodiment shown in
According to
The Tx/Rx electronics 31 is power-supplied by a control unit 22 contained in the electronics 21a. Further, the control unit 22 sends a timing data to the Tx/Rx electronics 31 on which basis the Tx/Rx electronics 31 generates the electrical pulse and an electromagnetic wave is transmitted. Additionally, the control unit receives the raw radar data in the form of the signal received by the Tx/Rx electronics 31. The data can be sent unprocessed.
The control unit 22 is described as being adapted to communicate with the radar modem interface 23 in a bi-directional manner. The control unit 22 is adapted to receive and send configuration and/or status data from and to the radar modem interface 23, respectively.
An attitude sensor 24 is provided which is arranged as part of the drill head electronics 21a. The attitude sensor 24 can receive power from the control unit 22. The control unit can be connected to the attitude sensor 24 so that the signal generated by the attitude sensor 24 can be received by the control unit 22. The attitude sensor 24 can determine the roll angle of the drill head 1. The roll angle can correspond to an angle by which the drill head 1 is rotated around the longitudinal axis of the drill head 1. The control unit 22 can receive a signal corresponding to the roll angle of the drill head 1.
The control unit 22 can send the received radar data unprocessed together with an information about the roll angle of the drill head 1. The respective information of radar data together with roll angle is called “tagged radar data” and send to a radar modem interface 23.
The tagged radar data is send from the radar modem interface 23 of electronics 21a to a spread spectrum modem interface 25 of electronics 21b via an Ethernet link 26. The Ethernet link 26 provides a bi-directional communication between the radar modem interface 23 and the spread spectrum modem interface 25.
The control unit 22 is supplied by power via a power conversion and monitoring unit 27. The power conversion and monitoring unit 27 serves as power supply for the spread spectrum modem interface 25. Further, the power conversion and monitoring unit 27 provides drill string status data for the spread spectrum modem interface 25.
The spread spectrum modem interface 25 provides spread spectrum data which can be send via the drill string to the drill unit 4 controlling the drilling. The drill string serves in one direction for providing power and in a bi-directional manner for the signals of the radar data. Drill unit 4 includes surface power supply unit (PSU) 44, which supplies power via the drill string to power conversion and monitoring unit 27. The spread spectrum data can be tapped by a slip ring 28 from the drill string to a display and/or control for visualizing the information of the radar data and the roll angle. In the control the radar data can be processed based on the raw signal and the respective roll angle associated therewith. A picture can be shown on a respective device 42 which depicts the position of underground obstacles. In addition or alternatively, it can be possible that an alarm signal can be generated by a control 42 in case that the drill head 1 runs the risk to contact an obstacle in case the drill head 1 moves further in the present direction of the drill head 1.
Via the slip ring 28 it is possible to feed in the signal with regard to the radar data and/or the power into the drill string.
Claims
1. Drill head for earth boring, in particular for a horizontal drilling device, comprising a housing, a transmitter for generating a radio signal, an antenna and a receiver for receiving a reflected radio signal, characterized in that the receiver is adapted such that the reflected radio signal can be transmitted unprocessed to a device above ground.
2. Drill head according to claim 1, characterized in that the receiver is coupled to a signal transmitter and the signal transmitter is adapted to transmit the reflected radio signal received by the receiver unprocessed to a device above ground.
3. Drill head according to claim 1, characterized in that the device above ground is adapted to receive the unprocessed reflected radio signal wirelessly.
4. Drill head according to claim 1, characterized in that the receiver is coupled to a cable or wire being connected to a connecting element for transmission of the reflected radio signal to a connection element of a drill rod segment connectable to the drill head.
5. Drill head according to claim 1, characterized in that the drill head comprises a location acquisition device and the receiver is adapted to transmit data of the location acquisition device together with the reflected radio signal to a device above ground.
6. Drill head according to claim 5, characterized in that the receiver is adapted to transmit the reflected radio signal and the data of the location acquisition device by discrete multitoned modulation.
7. Drilling device for earth boring, in particular a horizontal drilling device, characterized in that the drilling device comprises:
- a drill head for earth boring, in particular for a horizontal drilling device, comprising a housing, a transmitter for generating a radio signal, an antenna and a receiver for receiving a reflected radio signal, characterized in that the receiver is adapted such that the reflected radio signal can be transmitted unprocessed to a device above ground; and
- a device above ground.
8. Drilling device according to claim 7, characterized in that the device above ground is adapted to steer the drill head.
9. Drilling device according to claim 7, characterized in that the device above ground is adapted to visualize the reflected radio signal and/or the data of a location acquisition device.
10. Drilling device according to claim 8, characterized in that the device above ground is adapted to steer the drill head in response to the reflected radio signal and/or the data of a location acquisition device.
11. Method to detect objects while earth boring comprising the steps: transmitting a radio signal from a drill head; and receiving a reflected radio signal via a receiver in the drill head, characterized by transmitting the received reflected radio signal unprocessed to a device above ground.
12. Method according to claim 11, characterized by transmitting the received reflected radio signal via a wire through the drill head and drill rod segments being connected to the drill head.
13. Method according to claim 11, characterized by transmitting the reflected radio signal together with data of a location acquisition device, especially by discrete multitoned modulation.
14. Method according to claim 11, characterized by steering the drill head in response to the reflected radio signal.
Type: Application
Filed: Apr 25, 2018
Publication Date: Nov 1, 2018
Inventor: Manfred SCHAUERTE (Schmallenberg)
Application Number: 15/962,324