METHOD AND APPARATUS FOR COMMON PRESSURE AND OIL EQUALIZATION IN MULTI-COMPRESSOR SYSTEMS
A compressor system includes a first compressor and a second compressor. A common equalization line fluidly couples the first compressor and the second compressor and provides a single path for passage of fluids between the first compressor and the second compressor. An obstruction device is disposed in the common equalization line. Responsive to one of the first compressor and the second compressor being deactivated while the other of the first compressor and the second compressor remains active, the obstruction device is in a closed configuration. When in the closed configuration, the obstruction device prevents flow of fluid between the first compressor and the second compressor. Prevention of fluid flow between the first compressor and the second compressor causes at least minimum prescribed fluid levels to be maintained in the first compressor and the second compressor.
Latest Lennox Industries Inc. Patents:
- Motor inductance calibration system and method
- Indoor air quality monitors for HVAC systems
- Dynamic temperature control for a heating, ventilation, and air conditioning system
- System and method of operating an HVAC system based on particulate matter and air filter efficiency
- METHOD OF AND SYSTEM FOR COMPRESSOR COOLING TO ENHANCE AN OPERATING ENVELOPE AND IMPROVE PERFORMANCE
The present invention relates primarily to heating, ventilation, and air conditioning (“HVAC”) systems and more particularly, but not by way of limitation, to HVAC systems having multiple compressors with a common equalization line between the compressors.
BACKGROUNDCompressor systems are commonly utilized in HVAC applications. Many HVAC applications utilize compressor systems that comprise two or more parallel-connected compressors. Such multi-compressor systems allow an HVAC system to operate over a larger capacity than systems utilizing a single compressor. Frequently, however, multi-compressor systems are impacted by disproportionate fluid distribution between the compressors. Such disproportionate fluid distribution results in inadequate lubrication, loss of performance, and reduction of useful life of the individual compressors in the multi-compressor system. Many present designs utilize mechanical devices, such as flow restrictors, to regulate fluid flow to each compressor. However, these mechanical devices are subject to wear and increased expense due to maintenance.
SUMMARYThe present invention relates primarily to heating, ventilation, and air conditioning (“HVAC”) systems and more particularly, but not by way of limitation, to HVAC systems having multiple compressors with a common equalization line between the compressors. In one aspect, embodiments of the present invention relate to a compressor system. The compressor system includes a first compressor and a second compressor. A common equalization line fluidly couples the first compressor and the second compressor and provides a single path for passage of fluids between the first compressor and the second compressor. An obstruction device is disposed in the common equalization line. Responsive to one of the first compressor and the second compressor being deactivated while the other of the first compressor and the second compressor remains active, the obstruction device is in a closed configuration. When in the closed configuration, the obstruction device prevents flow of fluid between the first compressor and the second compressor. Prevention of fluid flow between the first compressor and the second compressor causes at least minimum prescribed fluid levels to be maintained in the first compressor and the second compressor.
In another aspect, embodiments of the present invention relate to a method of maintaining minimum prescribed fluid levels in a multiple compressor system. The method includes utilizing the multiple compressor system in at least one of full-load operation such that all compressors of the multiple compressor system are operational, partial-load operation such that at least one compressor of the multiple compressor system is de-activated, and an idle state such that all compressors of the multiple compressor system are deactivated. The method further includes closing an obstruction device disposed between an active compressor and the at least one de-activated compressor of the multiple compressor system responsive to the multiple compressor system being in partial-load operation Fluid flow from the at least one compressor that is de-activated into at least one compressor of the multiple compressor system that is active is prevented via the obstruction device. At least prescribed fluid levels are maintained in the compressors of the multiple compressor system during partial-load operation.
In another aspect, embodiments of the present invention relate to a compressor system. The compressor system includes a first compressor and a second compressor. A common equalization line fluidly couples the first compressor and the second compressor and provides a single path for passage of fluids between the first compressor and the second compressor. A solenoid valve is disposed in the common equalization line. Responsive to one of the first compressor and the second compressor being deactivated while the other of the first compressor and the second compressor remains active, the solenoid valve is closed prior to deactivation of the at least one of the first compressor and the second compressor thereby preventing flow of fluid between the first compressor and the second compressor. Prevention of fluid flow between the first compressor and the second compressor causes at least minimum fluid levels to be maintained in the first compressor and the second compressor.
For a more complete understanding of the present invention and for further objects and advantages thereof, reference may now be had to the following description taken in conjunction with the accompanying drawings in which:
Various embodiments of the present invention will now be described more fully with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
The HVAC system 1 includes a circulation fan 10, a gas heat 20, an electric heat 22 typically associated with the circulation fan 10, and a refrigerant evaporator coil 30, also typically associated with the circulation fan 10. The circulation fan 10, the gas heat 20, the electric heat 22, and the refrigerant evaporator coil 30 are collectively referred to as an “indoor unit” 48. In a typical embodiment, the indoor unit 48 is located within, or in close proximity to, an enclosed space 47. The HVAC system 1 also includes a compressor 40 and an associated condenser coil 42, which are typically referred to as an “outdoor unit” 44. In various embodiments, the outdoor unit 44 is, for example, a rooftop unit or a ground-level unit. The compressor 40 and the associated condenser coil 42 are connected to an associated evaporator coil 30 by a refrigerant line 46. In a typical embodiment, the compressor 40 is, for example, a single-stage compressor, a multi-stage compressor, a single-speed compressor, or a variable-speed compressor. Also, as will be discussed in more detail below, in various embodiments, the compressor 40 may be a compressor system including at least two compressors of similar or different capacities. The circulation fan 10, sometimes referred to as a blower may, in some embodiments, be configured to operate at different capacities (i.e., variable motor speeds) to circulate air through the HVAC system 1, whereby the circulated air is conditioned and supplied to the enclosed space 47.
Still referring to
The HVAC controller 50 may be an integrated controller or a distributed controller that directs operation of the HVAC system 1. In a typical embodiment, the HVAC controller 50 includes an interface to receive, for example, thermostat calls, temperature setpoints, blower control signals, environmental conditions, and operating mode status for various zones of the HVAC system 1. In a typical embodiment, the HVAC controller 50 also includes a processor and a memory to direct operation of the HVAC system 1 including, for example, a speed of the circulation fan 10.
Still referring to
In a typical embodiment, the HVAC system 1 is configured to communicate with a plurality of devices such as, for example, a monitoring device 56, a communication device 55, and the like. In a typical embodiment, the monitoring device 56 is not part of the HVAC system. For example, the monitoring device 56 is a server or computer of a third party such as, for example, a manufacturer, a support entity, a service provider, and the like. In other embodiments, the monitoring device 56 is located at an office of, for example, the manufacturer, the support entity, the service provider, and the like.
In a typical embodiment, the communication device 55 is a non-HVAC device having a primary function that is not associated with HVAC systems. For example, non-HVAC devices include mobile-computing devices that are configured to interact with the HVAC system 1 to monitor and modify at least some of the operating parameters of the HVAC system 1. Mobile computing devices may be, for example, a personal computer (e.g., desktop or laptop), a tablet computer, a mobile device (e.g., smart phone), and the like. In a typical embodiment, the communication device 55 includes at least one processor, memory and a user interface, such as a display. One skilled in the art will also understand that the communication device 55 disclosed herein includes other components that are typically included in such devices including, for example, a power supply, a communications interface, and the like.
The zone controller 80 is configured to manage movement of conditioned air to designated zones of the enclosed space 47. Each of the designated zones include at least one conditioning or demand unit such as, for example, the gas heat 20 and at least one user interface 70 such as, for example, the thermostat. The zone-controlled HVAC system 1 allows the user to independently control the temperature in the designated zones. In a typical embodiment, the zone controller 80 operates electronic dampers 85 to control air flow to the zones of the enclosed space 47.
In some embodiments, a data bus 90, which in the illustrated embodiment is a serial bus, couples various components of the HVAC system 1 together such that data is communicated therebetween. In a typical embodiment, the data bus 90 may include, for example, any combination of hardware, software embedded in a computer readable medium, or encoded logic incorporated in hardware or otherwise stored (e.g., firmware) to couple components of the HVAC system 1 to each other. As an example and not by way of limitation, the data bus 90 may include an Accelerated Graphics Port (AGP) or other graphics bus, a Controller Area Network (CAN) bus, a front-side bus (FSB), a HYPERTRANSPORT (HT) interconnect, an INFINIBAND interconnect, a low-pin-count (LPC) bus, a memory bus, a Micro Channel Architecture (MCA) bus, a Peripheral Component Interconnect (PCI) bus, a PCI-Express (PCI-X) bus, a serial advanced technology attachment (SATA) bus, a Video Electronics Standards Association local (VLB) bus, or any other suitable bus or a combination of two or more of these. In various embodiments, the data bus 90 may include any number, type, or configuration of data buses 90, where appropriate. In particular embodiments, one or more data buses 90 (which may each include an address bus and a data bus) may couple the HVAC controller 50 to other components of the HVAC system 1. In other embodiments, connections between various components of the HVAC system 1 are wired. For example, conventional cable and contacts may be used to couple the HVAC controller 50 to the various components. In some embodiments, a wireless connection is employed to provide at least some of the connections between components of the HVAC system such as, for example, a connection between the HVAC controller 50 and the variable-speed circulation fan 10 or the plurality of environment sensors 60.
Still referring to
Still referring to
Still referring to
Depending on the embodiment, certain acts, events, or functions of any of the algorithms described herein can be performed in a different sequence, can be added, merged, or left out altogether (e.g., not all described acts or events are necessary for the practice of the algorithms). Moreover, in certain embodiments, acts or events can be performed concurrently, e.g., through multi-threaded processing, interrupt processing, or multiple processors or processor cores or on other parallel architectures, rather than sequentially. Although certain computer-implemented tasks are described as being performed by a particular entity, other embodiments are possible in which these tasks are performed by a different entity.
Conditional language used herein, such as, among others, “can,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states. Thus, such conditional language is not generally intended to imply that features, elements and/or states are in any way required for one or more embodiments or that one or more embodiments necessarily include logic for deciding, with or without author input or prompting, whether these features, elements and/or states are included or are to be performed in any particular embodiment.
While the above detailed description has shown, described, and pointed out novel features as applied to various embodiments, it will be understood that various omissions, substitutions, and changes in the form and details of the devices or algorithms illustrated can be made without departing from the spirit of the disclosure. As will be recognized, the processes described herein can be embodied within a form that does not provide all of the features and benefits set forth herein, as some features can be used or practiced separately from others. The scope of protection is defined by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Claims
1. A compressor system comprising:
- a first compressor and a second compressor;
- a common equalization line fluidly coupling the first compressor and the second compressor, the common equalization line providing a single path for passage of fluids between the first compressor and the second compressor;
- an obstruction device disposed in the common equalization line;
- wherein, responsive to one of the first compressor and the second compressor being deactivated while the other of the first compressor and the second compressor remains active, the obstruction device is in a closed configuration thereby preventing flow of fluid between the first compressor and the second compressor; and
- wherein prevention of fluid flow between the first compressor and the second compressor causes at least minimum prescribed fluid levels to be maintained in the first compressor and the second compressor.
2. The compressor system of claim 1, wherein the first compressor and the second compressor are of approximately equal capacity.
3. The compressor system of claim 1, wherein the obstruction device is a solenoid valve.
4. The compressor system of claim 3, wherein the solenoid valve is biased in an open position.
5. The compressor system of claim 1, wherein the obstruction device is in the closed configuration prior to deactivating one of the first compressor and the second compressor.
6. The compressor system of claim 5, wherein the obstruction device prevents fluid starvation in at least one of the first compressor and the second compressor.
7. The compressor system of claim 6, wherein the obstruction device facilitates lower partial-load power consumption by the compressor system.
8. The compressor system of claim 1, wherein approximately 0% to approximately 50% of a cross-sectional area of the common equalization line contains liquid.
9. The compressor system of claim 8, wherein approximately 05 to approximately 50% of the cross-sectional area of the common equalization line contains gaseous refrigerant.
10. A method of maintaining minimum prescribed fluid levels in a multiple compressor system, the method comprising:
- utilizing the multiple compressor system in at least one of full-load operation such that all compressors of the multiple compressor system are operational, partial-load operation such that at least one compressor of the multiple compressor system is de-activated, and an idle state such that all compressors of the multiple compressor system are deactivated;
- responsive to the multiple compressor system being in partial-load operation, closing an obstruction device disposed between an active compressor and the at least one de-activated compressor of the multiple compressor system;
- preventing, via the obstruction device, fluid flow from the at least one compressor that is de-activated into at least one compressor of the multiple compressor system that is active; and
- maintaining at least prescribed fluid levels in the compressors of the multiple compressor system during partial-load operation.
11. The method of claim 10, comprising:
- transitioning the multiple compressor system from the idle state to partial-load operation; and
- placing the obstruction device in a closed configuration prior to the transitioning.
12. The method of claim 10, comprising transitioning the compressor system from the idle state to full-load operation; and
- retaining the obstruction device in an open configuration during the transition.
13. The method of claim 10, comprising transitioning the multiple compressor system from partial-load operation to full-load operation such that all compressors of the multiple compressor system are operational; and
- placing the obstruction device in an open configuration after the transition.
14. The method of claim 10, comprising transitioning the multiple compressor system from full-load operation such that all compressors of the multiple compressor system are operational to partial-load operation where at least one compressor of the multiple compressor system is deactivated; and
- placing the obstruction device in a closed configuration prior to the transition.
15. The method of claim 10, comprising transitioning the multiple compressor system from full-load operation such that all compressors of the multiple compressor system are operational to idle such that no compressors of the multiple compressor system are active; and
- retaining the obstruction device in an open configuration during the transition.
16. The method of claim 10 wherein the obstruction device is a solenoid valve.
17. A compressor system comprising:
- a first compressor and a second compressor;
- a common equalization line fluidly coupling the first compressor and the second compressor, the common equalization line providing a single path for passage of fluids between the first compressor and the second compressor;
- a solenoid valve disposed in the common equalization line;
- wherein, responsive to one of the first compressor and the second compressor being deactivated while the other of the first compressor and the second compressor remains active, the solenoid valve is closed prior to deactivation of the at least one of the first compressor and the second compressor thereby preventing flow of fluid between the first compressor and the second compressor; and
- wherein prevention of fluid flow between the first compressor and the second compressor causes at least minimum fluid levels to be maintained in the first compressor and the second compressor.
18. The compressor system of claim 17, wherein the first compressor and the second compressor are of approximately equal capacity.
19. The compressor system of claim 17, wherein approximately 0% to approximately 50% of a cross-sectional area of the common equalization line contains liquid.
20. The compressor system of claim 19, wherein the solenoid valve prevents fluid starvation in at least one of the first compressor and the second compressor.
Type: Application
Filed: May 26, 2017
Publication Date: Nov 29, 2018
Applicant: Lennox Industries Inc. (Richardson, TX)
Inventors: Rakesh GOEL (Irving, TX), Siddarth RAJAN (Dallas, TX)
Application Number: 15/606,571