Stabilized storage container
The invention provides a unique thermoset viscoelastomeric reaction product and a container combination comprised of the supportive base equipped with a thermoset viscoelastomer reaction product possessing unexpectedly superior adhesive and cohesive efficacy rendering it especially useful as an adhesive insert in a container combination. The thermoset insert bonds to any suitable supportive structure. The unique viscoelastomeric reaction product inserts adhesively immobilize items placed thereupon and adhesively or permanently bonds to most conventional containers. The tenacious cohesive and adhesive features of the insert allows for inverted stowage of stowed items. Due to the confining adhesive and cohesive attributes of the insert, structural supports of a flexible or solid base without a conventional confining structure provide a unique container combination for the stowed items. Containers equipped with the unique insert also surprisingly provide an aseptic environment especially useful for hygienic applications.
This application is a Continuation-in-part of U.S. Non-provisional application Ser. No. 14/999,722 filed Jun. 20, 2016 which is a non-provisional application of provisional application No. 62/231,004 all of which applications are incorporated in their entirety herein.
FIELD OF INVENTIONThe present invention relates to a highly cohesive and adhesive thermoset viscoelastomeric reaction product and stabilized storage containers and more particular to storage containers equipped with inserts of the reaction product which securely maintains and releases stowed items at their original placement.
BACKGROUND OF THE INVENTIONInserts for commonly used compartmentalized storage containers such as for kitchen appliances, tool and tackle boxes, desk drawers, etc. often rely upon non-slip rubber inserts or adhesively backed VELCRO type fasteners to retain stowed items in an orderly manner. The dual VELCRO fastener system requires a dual adhesive attachment to the item to be retained and the container itself. Other means for retaining objects to containers include molded cavities or other mechanical retention means such as clamps, straps, coverings, clips, etc. designed to mechanically restrain an item within the container. Unfortunately none of these container retention systems have effectively solved an age old problem of effectively retaining stowed items in their originally stowed position. Too frequently such retention systems upon use or aging become broken or inoperable for practical use.
The age old problem of orderly maintaining items stored in container as originally stowed is well illustrated by the common use of fishing tackle boxes filled with fishing equipment such as fishing lines, hooks, leaders, lures, etc. which upon use often leads to snarled and entangled mess of fishing equipment. As a result, the fisherman often devotes precious fishing time to the tediously untangling and prepping the desired fishing equipment. The disarray of tackle box items occasionally leads to personal injury such as an inadvertent hooking injury.
It is practically impossible to maintain an orderly tackle box under its common environmental usage. Too frequently the fishing tackle boxes are roughly handled or placed in an inverted transport position or roughly transported which inherently causes the disarray. Boating to a fishing site will frequently create conditions inherently leading to a disarray of fishing tackle box contents. This often arises by the wind, boating waves, etc. typically encountered as the fishing boat speeds to the fishing site. Numerous attempts to solve this age-old problem have remained unsuccessful. A common practice of placing non-slip rubber mats in each of the individual tackle box compartments fails to correct the problem since the mats or compartments provide little, if any, protection against displacement of stowed tackle box equipment.
From a practical stand point, most tacky adhesives lack sufficient adhesive and cohesiveness to effectively restrain items while others lack essential cohesive and adhesive stability for stowage use. Another heretofore unknown problem associated with any releasable adhesive hinges upon adhesive stability of the adhesive material under pressurized adhesive conditions. A further problem associated with such common adhesives is due to an inability to retain substantially the same degree of adhesiveness upon an adhered stowed item over an extended stowage period. Certain adhesives lose adhesiveness while others convert into a permanent adhesive rendering it virtually impossible to subsequently remove a stowed item adhesively bonded thereto. There exists a need for a unique adhesive composition which would serve as a stabilized adhesive stowing insert which retains a substantially constant degree of adhesiveness and cohesiveness when used as an insert for stowing items over extended stowing periods. There further exists a need for a container insert which actually maintains a stowed item at its original stowed position even if the item is stowed in an unorthodox position. Unexpectedly it has been discovered pursuant to the present invention that unique thermoset cohesive and adhesive viscoelastomeric reaction product when fabricated into stowing insert provides a powerful and a substantially constant degree of adhesiveness and cohesiveness so as to positionally retain and release a stowed item over prolonged stowage periods.
The present invention solves the perplexing age-old problem of effectively retaining articles in their original stowed position for subsequent use by a unique container insert derived from a unique thermoset reaction product which may be bonded to the container or serve as an adhesive insert between the contacting surfaces of the container and a stowed item. Consequently items placed within the container will remain in their original immobilized position under a substantially stabilized adhesive attraction by the insert notwithstanding subsequent physical or environmental mishandling. Thus, for example, when a fisherman arrives at the fishing site everything within a tackle box equipped with the unique insert will remain as originally placed for instant retrieval and use.
There accordingly has existed a long standing need for a unique adhesive composition useful in the manufacture of a unique bonded or removable insert possessing powerful cohesiveness and adhesive or bonding attraction to a container wall (e.g. top, ceiling, sidewall or bed walls, etc.) as well as to a wide variety of items placed for stowage therewith. It would be of further great benefit if the adhesive composition and the insert compositionally possessed an inherent cohesiveness throughout its entire compositional make-up. There also exists a need for a unique adhesive and cohesive thermoset insert which upon extended use may be cleansed of interfacing adhesively clogging debris (e.g. dirt, dust, grime, etc.) simply by removing the insert from the container and washing with common household detergents to restore its surface adhesiveness. There further exists a commercial need for a self-cohesive insert which possesses sufficient adhesive tenaciousness to rigidly retain adhered articles placed thereupon but will also allow the articles to be removed therefrom without damaging or breaking the article. There further exists a need for a cohesive and adhesive insert which upon release of the stowable item will separate cleanly without leaving any cohesive residue upon the separated stowed item. Further unbeknownst would be an insert possessing antimicrobial properties so as to provide an aseptic stowing environment. Unexpectedly the unique cohesive and adhesive attributes of the thermoset elastomeric reaction product and container inserts provided by this invention uniquely solve these long-standing needs.
BRIEF SUMMARY OF THE INVENTIONThe present invention provides a unique thermoset viscoelastomeric reaction product which when used as an insert for containers creates a container with unexpectedly superior ability to stow items. In contrast to containers fitted with non-slip inserts and other mechanical restraining systems, the present invention provides a unique thermoset viscoelastomeric reaction product having self-cohesive and adhesive properties having particular usefulness as an insert for stowing containers. These inserts derived from a viscoelastomeric reaction product uniquely possess an inherent internal cohesiveness as well as an adhesive attraction to the container walls and most stowable items. Consequently the cohesive and adhesive inserts as provided by this invention, possesses a unique interfacial adhesive attraction to the container itself as well as the objects placed thereupon for stowage. Unlike conventional non-slip rubber type inserts which fail to possess any appreciable adhesive attributes, the cohesive and adhesive inserts herein will typically compositionally possess an adhesive attraction of more than 300 grams of force (gf) per square centimeter (cm2) of contact area as ascertained by a constant test speed pulling force needed to separate a thermoset viscoelastomeric reaction product test patch from a 1.76 cm2 circular nickel plated test probe at 20° C. These unique adhesive attributes are well suited to maintain a sufficient adhesive attraction to securely maintain stowed items adhered thereto against any further inadvertent movement until a sufficient counter-acting force is applied to break the adhesive bonding between the stowed item and the viscoelastomeric insert. Since the inserts are based upon viscoelastomeric reaction product possessing powerful inherent adhesiveness and cohesiveness properties, they are also prone upon extended use to lose their surface adhesiveness over time by an external surface contamination of debris accumulation such as dust particles, dirt, grime, etc. The thermoset viscoelastomers of this invention may be provided in a removable insert form for container usage which permits contamination cleaning by conventional washing techniques such as placing the contaminated inserts in a conventional household dishwasher and washing the inserts with conventional household dish washing detergents. If desired, the inserts may be permanently bonded to the container by thermosetting bonding thereto.
The present invention provides a unique thermoset viscoelastomeric reaction product possessing extraordinary cohesiveness and adhesiveness useful in solving the age old problem of maintaining an orderly arrangement of retrievable stowed items within the confinement of a container. The embodiments of the invention are particularly applicable for use in a stabilized container combination comprised of a container equipped with an insert of the thermoset viscoelastomeric reaction product possessing an unexpectedly superior adhesiveness to the container walls (including sidewalls, bed and top walls) while also tenaciously adhesively retaining and immobilizing an item emplaced upon the insert. Surprisingly the inserts obtained from the thermoset viscoelastomeric reaction product also possess unique antimicrobial properties. The viscoelastomer and inserts fabricated therefrom compositionally possess these unique adhesive, cohesive and antimicrobial properties throughout their entire viscoelastomeric thermoset structure. The viscoelastomeric reaction product and inserts thereof may be conveniently provided as removable sheets (e.g. inlays or liners) or essentially as a permanent coatings tenaciously bonded to the container walls (e.g. floor or bed, side and top walls) of the stowing container. Since the thermoset viscoelastomeric compositions used herein inherently possesses a highly tacky, adhesive and cohesive structure, the viscoelastomeric insert in a removable form will also remain tenaciously adhesively bonded to the container as well as stowed items placed thereupon. The adhesion characteristics of the insert, however, do not permanently immobilize an item placed in contact therewith but will adhesively disengage (without leaving any cohesive residue) by the application of a sufficient pulling force to disengage the stowed item from the thermoset insert. These unique cohesive and adhesive thermoset viscoelastomer characteristics permit a disengagement of those items placed upon the insert as well as a selective removal of the insert from the container. The cohesive and adhesive characteristics are extremely stable against cohesive and adhesive degradation. The adhesiveness of the insert towards a stowed item remains substantially unchanged over prolonged stowage conditions. When used as an insert, the container interface is typically of a greater total surface contact area than the stowed object placed thereupon, which results in a stronger adhesive attraction at the stowing container interface than the articles placed thereupon. Accordingly, the total contacting surface of the insert which interfaces onto the stowing container will generally exceed the overall contacting surface facing to the stowed object. Consequently a total lesser cohesive force will exist at the item contacting surface than at the container wall interface. Alternatively the interfacing section may be essentially permanently bonded to the container.
With reference to
Within the field of cohesive and adhesive materials, it has been found that there exists a very limited class of thermoset viscoelastomeric reaction products which meet the necessary prerequisital properties for use as insert 3 as provided herein. Amongst the unique attributes most suitable for use as an insert 3 are:
-
- 1. a releasable adhesiveness which tenaciously clings onto an adhered stowed item 20 but will cleanly and cohesively release from an adhered item 20 without flaking or residue upon application of counterforce sufficient overcome the adhesive attraction between the stowed item 20 and the insert 3;
- 2. a soft textured viscoelastomer which serves to embed an adhered item 20 within its adhesively engaging structure;
- 3. a viscoelastomer material of a substantially uniform cohesiveness throughout its entire compositional makeup providing a relatively high tensile strength which permits an adhesive embedding of an adhered item 20 with a clean cohesive separation therefrom when removed;
- 4. an adhesive material which upon use may be cleansed of adhering contaminates that adversely affect its adhesive efficacy;
- 5. a substantially stable insert 3 which retains a substantially stable degree of adhesiveness when stowing items 20 over prolonged storage periods; and
- 6. a thermoset viscoelastomeric reaction product and insert characterized as having an adhesive adherence to stowed items 20 of more than 300 g/cm2.
The insert 3 must compositionally possesses a tenacious cohesiveness and adhesiveness in the form of a highly localized adhesive attraction to items 20 placed upon the insert 3. Normal usage is typically effectuated by a slight pressing of the stowable item 20 against the insert 3 which in turn causes an indentation and embedding of the item 20 within the insert 3 along with concomitant increase in overall interfacial contact area and an apparent localized intermolecular adhesiveness therebetween. Basically the softer textured adhesive elastomers (e.g. soft rubber type cohesives) and particularly the thermoset viscoelastomers which possess the aforementioned prerequisitial cohesiveness and adhesiveness properties along with releasable attributes may be used for this purpose.
Due to the fluid flow characteristics of the thermoset reaction product under stress and its thermoset structure, the polymeric materials most suitably useful as inserts 3 in the combination 1 embrace those commonly referred to as a viscoelastomers. The thermoset viscoelastomeric reaction product and suitable inserts 3 for use herein broadly embrace a class of thermoset viscoelastomeric reaction products characterized as having a sufficient pliable character to embed stowed items 20 within its contacting surface area and a sufficient cohesive and adhesive attraction to tenaciously adhere to items 20 placed upon its surface while also remaining substantially intact upon the removal of the stowed item 20 from the insert 3. Within the vast field of thermoset viscoelastomers, the newly discovered thermoset viscoelastomers have been found to possess surprisingly superior cohesiveness and adhesiveness rendering them most effective for use as inserts 3 herein. The unique stowing efficacy provided by the unique container combinations 1 fitted with the unique thermoset viscoelastomeric inserts 3 accordingly rests upon the unique cohesiveness and adhesiveness which the viscoelastomeric insert 3 compositionally and intrinsically provides to the combination 1. It has been further observed that the viscoelastomeric insert 3 possesses an exceptional stability against any substantial cohesive or adhesive change over prolonged stowing time periods as well as uniquely providing antimicrobial properties.
Particular effective are a novel class of the thermoset viscoelastomeric reaction products which unexpectedly possess a releasable but highly powerful cohesive and adhesive efficacy. Molecularly the thermoset viscoelastomeric reaction products apparently possess superior intermolecular cohesiveness and adhesiveness which renders the viscoelastomeric reaction product uniquely adaptable for use as a releasable insert 3 herein. The creation of such a unique thermoset viscoelastomeric reaction product and the inserts 3 derived therefrom compositionally involves providing a cured viscoelastomeric molecular structure which significantly contributes towards an increase in the adhesive tack as exerted by the insert 3 upon stowable items 20 coming in contact with its strong adhesive surface. This effect may be accomplished by creating a thermosetting reaction media which compositionally favors the development of a highly cohesive and adhesive thermoset viscoelastomeric reaction product for us as an insert 3. The cured reaction media provides not only unexpectedly superior cohesive and adhesive attraction properties but also other unique attributes which are significantly beneficial to the stowable container art. Apparently the molecular makeup of the viscoelastomer and the unique adhesive and cohesive attributes of the inserts 3 will upon engagement to an emplaced item 20 provide an interfacing surface characterized as having apparent surface asperities and/or proturbance which effectively allows for an increase in the total area of contact between the item 20 and the insert 3. This phenomena in combination with a powerful adhesiveness and an embedding of the item 20 within the insert 3 (e.g. as due to viscoelastomeric properties) results in an unexpectedly powerful adhesive bonding and restraint of the item 20 to the insert 3. In general the adhesive bonding of the item 20 to the insert 3 may actually be substantially greater than the gravitational forces exerted upon the item 20 itself as evident by an adhesive retention of an item 20 by the insert 3 even when the adhered item 20 is inverted to an upside gravity defying position.
The viscoelastomeric thermoset composition is derived from a unique thermosetting reaction media containing a cohesive mass of plasticizing agents structurally supported by a thermoset polymerizate which provides an appropriate polarized level of molecular cross-linkage and bridging of straight chain linkages within the thermoset viscoelastomeric reaction product. The subsequently cured chemical viscoelastomeric thermoset derived from such a unique reaction media possesses a uniquely superior adhesive ability to cling onto contacting articles or items 20 with an intrinsic cohesive property which when properly fabricated to selectively release adhered objects or items 20 therefrom by applying an outwardly pulling force sufficient to overcome the tenacious adhesive forces bonding the item 20 to the viscoelastomeric thermoset insert 3. The adhesive separation breaks cleanly without leaving any residue since the thermoset viscoelastomer inherently possesses sufficient internal cohesiveness to tenaciously retain its structural integrity.
The unique embodiments of the thermoset viscoelastomer insert 3 and the stabilized stowing container combinations 1 herein are illustrated in
Since these thermoset viscoelastomeric inserts 3 characteristically possess a flexible structure, they are readily adaptable for use in combination with a supportive base 5 of a flexible structure as well as those of a solid support construction 5. Due to the unique and superior cohesive and adhesive efficacy of the viscoelastomer, the thermoset viscoelastomeric inserts 3 may be provided in any form which provides sufficient support and interfacial surface contact so as adhere (physically or chemically) to a host of supportive substrates 5 (i.e. a supportive base) including the sidewalls 5W, top walls 5W and bed walls 5B of a container 5, as well as flexible substrates 5 such as used in sporting goods and flat surface supports (e.g. countertops, trays, benches, tables, etc.) while also providing a sufficient interfacial adherence to any item 20 so as to confine or immobilize any item 20 placed in contact therewith. The necessary interfacial adherence of the thermoset elastomeric insert 3 to a container structure (e.g. 5W, 5B, etc.) and stowable item 20 may be effectuated by providing an insert 3 of sufficient size to immobilize those items or articles 20 desired to be stowed by the stabilized container combination 1.
The thermoset viscoelastomeric reaction product may be suitably manufactured under unique thermosetting reaction media conditions in which the necessary thermosetting precursors of polymerizable reactants are immersed in a lipophilic plasticizing media which upon curing provides the desired thermoset viscoelastomeric reaction product which is especially suited for use as the viscoelastomeric thermoset insert 3 herein. In procedures which involve a reaction media thermoset bonding of the insert 3 to the container 5, the uncured thermosetting reactants may be applied by spray coating, injection molding, casting, etc. at a desired thickness to the desired container substrate (e.g. walls 5W or container compartments 5S) and then allowed to cure in situ to provide a coated thermoset viscoelastomeric insert 3 which then may become essentially permanently bonded to the container 5. The amount of plasticizer and the level of cross-linking precursors in the reaction media can change the cured bonding characteristics. This technology may be applied to the most commonly available containers 5 (e.g. metal and non-metal containers such as wood, cloth, thermosets and thermoplastics, etc. type of containers). By applying the uncured reactants to the desired container sections (e.g. beds 5B, walls 5W, including top walls, etc.), the uncured thermoset viscoelastomeric insert coating 3 when cured becomes more firmly bonded to the container surface and may be used to provide a permanently bonded coating. Conventional flaming techniques to prepare a thermoplastic surface for coating may be applied to improve the bonding.
The uncured thermosetting reactants may accordingly be directly deposited (e.g. sprayed, injected, molded, casted etc.) onto any suitable flexible or solid supportive base 5 (e.g. container beds 5B and walls 5W) and allowed to cure into the desired thermoset bonded elastomeric insert or coating 3. Thus, the uncured thermosetting reactants may be applied and cured as coatings, strips, systematic castings (e.g. circles, spirals, etc.) or in any other fabricating form sufficient to create a thermoset viscoelastomeric insert 3 of a sufficient size to hold or immobilize the intended items 20 to be placed thereupon. Injection molding, extrusion, spraying, vacuum molding, blading, spreading and other conventional thermosetting coating techniques may be used to apply the uncured reactants to the container walls 5W (i.e. top walls, sidewalls and/or bed wall) as well as in the manufacture of prefabricated insert sheets adaptable for use as a removable insert 3. The curing rate and flow characteristics (viscosity) of the uncured reactants can be effectively controlled by the type and amount of catalytic agents, reactants, thermal conditions, plasticizers, etc. used in conducting the thermosetting reaction. Excellent viscosity control during the initial uncured prefabrication stages may be achieved, for example, by increasing the level of lower molecular weight plasticizers and a decrease of the higher molecular weight plasticizer (e.g. such as ESO) concentration.
The thermoset viscoelastomeric inserts 3 herein are particularly applicable for use to most portable or handled containers and may be prefabricated for use as an insertable or removable insert 3. Such removal inserts may be prepared by conventional calendaring, sheeting, molding, etc. of the uncured thermosetting reactants applied onto a suitable substrate at the desired insert thickness which upon curing may be subsequently cut to fit the desired compartmentalized container sections 5S.
The fishing tackle and medicinal pill boxes 5 of a transparent construction as shown in
Compositionally the self-adhering inserts 3 as used herein differ from the conventional non-slip type of liners such as the commonly used thermoplastic rubber inserts, etc. which normally require an adhesive adjunct or other adhesive coating in order to satisfactory adhere to a container surface. Unlike such conventional inserts, the thermoset viscoelastomeric insert 3 as used herein possesses powerful cohesiveness throughout their entire compositional structure so as to retain structural integrity upon separation from an adhered item 20 while also tenaciously adhering until released to most of the common metals, thermosets, and thermoplastic containers (both solid or flexible) as well as most stowable articles. The cohesive molecular components of the inserts 3 are tenaciously and inherently bound throughout its entire compositional make-up rendering it virtually impossible to leave any compositional residue when an adhesively viscoelastomeric insert 3 is separated from a container 5 or upon a removal of a stowed item 20 from the insert 3. Since the highly adhesive inserts 3 (as provided herein) possess unusually high adhesive bonding efficacy comparative to any commonly known and available adhesive materials they may be effectively used as a top ceiling or sidewall insert (3) for both solid or flexible containers 5. The inserts 3 tenaciously and uniquely adhere to the stowed items 20 as well as to a conventional container 5 which unique attributes permit a horizontal, vertical and inverted stowage of items 20.
The insert 3 may be appropriately tailored so as to adhesively fit a particular compartmentalized section 5S of a container 5. There exist special benefits for certain combinations 1 provided by a removable insert 3. This will permit a removal of the insert 3 from the container 5 for cleaning, repositioning, etc. This constitutes a major advantage for many of the container combinations 1 and especially for those equipped with small stowing compartment sections 5S. As illustrated by Example 3, the removal insert 3 may be provided in a consumer friendly form which allows the consumer to purchase an insert 3 adapted for insertion and use in a used stowing container since the cohesive and adhesive inserts 3 securely adhere to a host of objects 20 which come into direct contact therewith, the thermoset viscoelastomeric cohesive insert 3 also tends to accumulate dust, dirt, linen, and other contaminates coming in contact with its exposed surface. Excessive accumulations of such contaminates can dramatically reduce the adhesive efficacy of the exposed external surface of thermoset viscoelastomeric insert 3 to the extent it no longer possesses a sufficient capacity to effectively stabilize and immobilize objects 20 placed upon its interfacing surface. By providing a thermoset elastomeric interfacing section or insert 3 of the container combination 1 in a removable or washable form (e.g. a film, sheet, etc. form), any foreign matter clogging its cohesive efficacy may accordingly be readily removed and restored to an effective cohesive and adhesive use by washing. Uniquely the accumulation of such unwanted foreign matter upon the thermoset viscoelastomeric insert 3 surface area may be effectively removed by simply washing the insert 3 with common soaps and water such as by simply washing the insert 3 in a conventional dish washer with common dishwashing soaps so as to restore its adhesive efficacy. The superior cohesiveness of the viscoelastomeric reaction product and the insert 3 allows for washing under conditions which would often cause other materials to disintegrate. The removable insert 3 form thus provides certain useful advantages over the permanent bonded or thermoset insert 3 form and vice versa. It is therefore evident that for certain end uses, the removable insert 3 (e.g. bulky containers with highly compartmentalized small open surface areas) is best suited whereas the thermosetting bonded form for access friendly flexible or washable containers 5 may best serve the combination 1. Commonly hand toted solid containers combinations 1 such as illustrated by the Figures as well as other flexible container combinations 1 may benefit by the thermosetting of reaction media to supporting base 5.
Although the providing of the viscoelastomeric insert 3 as an insertable and removable liner 3 for ease of cleaning, the uncured viscoelastomeric reactants when cured in situ upon the walls 5W or bed 5B of a restraining container or receptacle 5 will create a tenacious and permanent and possibly a chemical bonding therebetween. For many container combinations 1, the thermoset bonded form (i.e. curing to the supportive base 5) may be more desirable than a removal form. Permanent boding of the insert 3 to the walls 5W or bed 5B of a flexible container (e.g. backpacks, medical handbags, purses, duffel bags, sport shirts, hunting jackets, etc.) provides a combination 1 which may also be readily cleansed by washing the entire container combination 1 including the supportive container 5 with the insert 3 being permanently bonded or thermosetting bonded thereto without any concern over insert 3 disintegration. For other applications wherein the supportive surface affords a sufficient flat open surface area to permit the insert surface to easily be washed and cleansed from air borne and other contaminants, the thermoset bonding of the insert 3 to the container 5 may be most desirable. Since compositionally the insert 3 provides antimicrobial protection, the insert 3 becomes particularly useful should microbial contamination become a major concern to particular combination 1 of its use. Since the antimicrobial component exists throughout the entire insert 3, it cannot be removed by washing.
The term “stowing container combination 1” as used herein refers to the combination of the insert 3 and any supportive structure 5 which in the stowing container combination 1 collectively provides a confining and stowing environment for a stored item 20 contained by the stowing container combination 1. The stowing container combination 1 may include conventional side walls, compartments and covers, but may become unneeded for many applications such as in stowing trays. The ability to eliminate conventional confining structures arises because of the uniquely powerful cohesive and adhesive properties of the insert 5. The insert 3 may be in a prefabricated coating form (continuous or discontinuous) or by sheathing, molding, film, slab, sheet, casting or any other prefabrication forming method which takes advantage of its cohesive and releasable adhesive features in the combination 1. As previously mentioned, the insert 3 may interface onto any supportive structure 5 essentially as a permanent or thermoset bond thereto (e.g. in situ curing) or as a removable liner 3 relying upon the powerful cohesive and adhesive characteristics of the insert 3. Since the adhesiveness of the thermoset viscoelastomeric insert 3 serves to confine an adherent item 20 emplaced thereupon, the stowing container combination 1 may solely rely upon an open, flat supportive platform structure 5 so as to avoid the need for conventional compartmentalized containers or other conventional container restraints. Accordingly flat and open supportive structure 5 such as a tray 5 in combination with the insert 3 uniquely provides the containing or confining container combination 1 for stowed items 20.
For certain combinations 1 as illustrated by the schematic cross-sectional tray depiction of
Due to its adhesiveness, the inserts 3 are prone to adhere to microbes as well as stowable items 20. The usefulness of the insert 3 becomes particularly applicable within the hygienic field such as typically arises in the common usage of dental and medical trays to retain stowable items 20 at medical and dental clinics, hospitals, examining rooms, etc. The inherent antimicrobial or aseptic properties of the insert 3 render it highly effective for a vast array of medical and other hygienic uses. Surgical trays, examining room trays, dental and dental hygienist trays, etc. equipped with the insert 3 to stow hygienic devices 20 afford a unique ability to immobilize surgical, medical and dental instruments placed thereupon while also providing a surprising and unexpected effective aseptic and sterile environment. Due to the unique antimicrobial properties of the thermoset viscoelastomeric insert 3 herein, the capacity to adhesively engage and stow medical and dental instruments in a sterile and aseptic environment represents a significant advance over the current hygienist state of the art. This is particularly significant since conventional adhesive materials lacking antimicrobial attributes in an unprotected environment create an unacceptable increased health hazard which common and unvoidable hazard is unexpectedly and effectively alleviated by the insert 3. The permanency of the thermoset bonding or its removable features and exceptional viscoelastomeric insert 3 tack or adhesive efficacy without needing further confinement plus its antimicrobial properties affords a significant innovative advance over the current state of the hygienist art.
The manufacture of the insert 3 in an unbounded form may be prepared by initially depositing the uncured thermosetting elastomeric reactants in a suitable reaction media and prefabricating form (e.g. compartmentalized sized sections, or sheeted, etc.), such as by casting, injection molding, calendaring, or by simply depositing measured amounts of the uncured flowable reactants upon a moving chemically inert belt (equipped with or without heating) etc. and thereafter allowing the uncured reactants to cure under manufacturing conditions adapted to form the thermoset viscoelastomeric insert 3 of the desired thickness and form. Upon curing in a desired calendared, strip, sheet, casted, etc. form, the cured thermoset viscoelastomeric reaction product may suitably be cut or sized to an appropriate configuration to match its desired container combination 1. Inserts 3 of the desired configuration and thickness may also be prepared by conventional molding techniques (e.g. injection molding). For certain applications the appropriate uncured, flowable reactant dosage as needed to provide the desired insert configuration and coating thickness may be directly applied to the container 5 which then upon subsequent curing creates the desired stabilized container combination 1. In the uncured thermosetting form, the thermoset reaction media can be formulated (e.g. epoxidized soybean oil to ester plasticizer levels) so as to provide the desired flow or viscosity characteristics so as to permit the casting, molding, etc. of an interfacing coated section or insert 3 of a desired configuration and thickness.
The present invention may be broadly adapted to a broad range of stowing container combinations 1. Combinations 1 designed for stowage of items 20 weighing a gram or less to those weighing a pound or more all of which may be effectively stabilized and confined at their original stowed placement position. Notwithstanding the exceptional adhesive properties of the unique inserts 3 herein, the degree of adhesive immobilization exerted upon any item 20 placed upon the insert 3 will have a direct correlation to the total contacting surface area of the insert 3. A greater interfacial surface contact area with the stowed item 20 generally leads to a greater total adhesion to items 20 so as to allow a placement for larger and heavier items 20 thereupon. The heavier and bulker items 20 may require thicker inserts 3 than those used to stow lighter items 20. The adhesive characteristics or strength may varied over a wide range rendering it possible to match a desired degree of adhesiveness to a desired end use. The cohesive and adhesive inserts 3 used herein will characteristically possess sufficient viscoelastomeric properties which allow the stowed item 20 to be embedded or cradled by the insert 3 as opposed to merely compressing without any appreciable item 20 embedding as is the case for hard rubber inserts. In addition to providing a sufficient degree of cohesiveness and adhesiveness, the inserts 3 used herein must necessarily provide a relatively high degree of cohesive and adhesive stowing stability. This adhesive stability is evident in that the adhesive attraction reaches 90% of its maximum adhesive tack within one minute after a stowed item 20 initial contact with the insert 3.
The utilization of the thermoset viscoelastomeric inserts 3 provides a unique cohesive and adhesive environment creating strong cohesive and adhesive forces which lead to unexpectedly superior stowing advantages of the thermoset viscoelastomeric insert 3 over any other known container insert. Conventional rubberized container inserts merely compress with a substantial and concomitant volume loss due to its compression. In contrast when an item 20 is placed upon the viscoelastomeric insert 3 with a normal amount of applied placement pressure to adhesively engage onto the item 20, there will arise a concomitant counteraction of a fluidized flow by the insert 3 which in effect embeds the stowed items 20 within an adhesive cavity thus creating a substantially greater contacting interface and adhesive attraction area than would normally arise by the simple tangential surface contact of a rubberized insert. It has also been observed that the adhesive attractive forces of the insert 3 will increase slightly after initial item 20 contact with the insert 3 and then stabilize. This same phenomena even applies when an item 20 is quiescently placed upon the insert 3 which placement may have a lesser initial adhesion release strength but with time will ultimately become stabilized to a comparable adhesive value as the pressure applied item 20. The unique and atypical stowed item adhesive environment as provided by the viscoelastomeric inserts 3 herein coupled with their superior adhesive efficacy create a stowing combination 1 possessing unheralded adhesion and adhesive stabilization upon stowed items 20 which were heretofore deemed unfeasible. Such an unheralded adhesive insert 3 advance allows for an uncanny confinement of a stowed item 20 in a horizontal or inverted position within the container combination 1.
The unique cohesiveness and adhesiveness of the insert 3 may be partly attributable to manner in which these viscoelastomeric inserts 3 inherently embed, cradle and adhesively engage a stowed item 20 coupled with their apparent extremely powerful adhesive attractive influence upon the stowed article 20. Conventional elastomers generally compress unilaterally about an impinging article and unilateral rebound upon decompression so that the resting article tends to primarily rest tangentially upon the conventional elastomer. In complete contrast, an article 20 placed upon the viscoelastomeric insert 3 herein causes a displacement of the viscoelastomer while partially submerging into the surrounding viscoelastomeric mass without any substantive volumetric loss to the insert 3 (as opposed compression of a conventional rubber elastomeric mass). This creates an embedded cradle for the stowed item 20 while also applying an equalized pressure and adhesive attraction upon the stowed item 20. The cradling caused by the viscoelastomeric insert 3 exerts a uniquely uniform and powerful fluidized embedded and adhesive attractive force upon the embedded article 20. It may accordingly be logically concluded that the viscoelastomeric insert 3 inherently imparts a significantly greater adhesive attraction when items 20 are adhesively embedded within the viscoelastomeric insert 3 for stowage.
The initial embedding by forcible placing of the item 20 onto the viscoelastomeric insert 3 seems to create an indentation of a significantly greater surface contact area and a fluidized adhesive environment which does not normally occur in a compressive force against an ordinary elastomeric mass. This initiating contact establishes a deep seated adhesive and stabilized viscoelastomeric attraction subject to a stabilized increase in adhesion which in combination with what appears to be a molecular polar alignment within the cured thermoset viscoelastomeric reaction product exerts an extremely powerful adhesive attractive force upon the stowed item 20. By physical analogy it much easier entrap an item by an encompassing cupping and fluid-like entrapment under a superior attractive adhesive forces than to adhesively entrap and engage an item by tangential contact. It has also been further observed that pressure applied upon a stowable item 20 to more deeply embed the item 20 within the insert 3 can cause a concomitant increase in the initial adhesive bonding force of the item 20 to the insert 3 by a factor of 10% as opposed to a quiescent placement. However the quiescent placement of an item 20 upon the insert 3 will ultimately stabilize to a comparable adhesive separation value as when pressure has been applied to item 20. Evidently there exists internal forces within the thermoset viscoelastomeric reaction product which creates this delayed increase in adhesiveness.
The surface area of the insert 3 facing the stowed object must also necessarily possess a releasable surface tack or adhesiveness which allows for an adhesive release of an item 20 placed thereupon as opposed to a permanent or temporary adhesive bonding between the article 20 and the insert 3. Commonly stowed items 20 weighing substantially more than conventional fishing tackle lures such as carpentry or mechanical tools as commonly stowed in tool boxes can also benefit from a container combination 1 appropriately fitted with the unique stabilized adhesive and cohesive insert 3 which may be specifically tailored made to meet its intended use. The tailoring of the adhesive value involves the extent of cross-linking and polyether linkage within the thermoset polymeric structure coupled with the amount and type of plasticizer provided within the thermoset viscoelastomeric reaction product. Moreover, the insert 3 must also provide a stable adhesive bonding without exhibiting any appreciable adhesive change over prolonged stowage conditions. Surprisingly the inserts 3 as provided by this invention retain a substantially unchanged degree of adhesive bonding after stabilization with respect to items 20 stowed by the insert 3 over prolonged storage periods (e.g. 4 weeks or more). There typically exists less than a 10% adhesive change after the initial stowing contact of the item 20 with the insert 3.
In contrast to conventional non-slip and rubber container inserts, the present inserts 3 typically exhibit an adhesion release strength of more than 300 gf/cm2 (grams force per centimeter square) as needed to overcome the adhesive attraction between the insert 3 and the emplaced item 20 as determined by the
As mentioned, the stowing container combination 1 need not be a rigid structure. Flexible stowing container combinations 1 such as flexible medical equipment containers, first responder tote bags, flexible photographic equipment containers, tool bags, fishing tackle bags and a host of other container types of a flexible construction 5 may benefit from the unique stowage attributes afforded by this invention. Since the thermoset viscoelastomeric insert 3 tenaciously adheres to items 20 placed thereupon, the container combination 1 does not necessarily require traditional sidewalls or covering lids. Unlike conventional stowing containers which necessarily need to store stowed items in an upright position, the inserts 3 uniquely allow for storage of items 20 in an inverted or horizontal position without any substantial loss of adhesive attraction to the inverted item 20 over a prolonged storage time. Such surprising stowing attributes are indicative of the unique cohesive and adhesive stability provided of a container combination 1 fitted with the cohesive and adhesive viscoelastomeric thermoset insert 3 and the equivalents thereof as provided by this invention. The viscoelastomeric properties of the insert 3 will also provide stowed item 20 protection against impact damage.
In another embodiment of the invention as illustrated by
If desired, the uncured insert reactants may be formulated so as to provide a transparent insert 3 which permits a locating indicia, labels, decals, written messages such item use or other desired instructions, etc. which are clearly visible through the transparent insert 3. Coloring additives such a pigments, dyes, etc. may also be formulated into the uncured reaction media to provide a desired coloring effect. The insert 3 may similarly be color coded to identify the stowed items 20 immobilized within the confinement of the combination 1. Similarly fragrances may also be formulated into the uncured reactants to provide a scented insert 3. If desired, the insert 3 may also be externally utilized to cohesively and adhesively retain stacked or otherwise arranged containers 5 in an orderly fashion. If desired, identifying coded coloring indicia may be incorporated into the insert 3 to identify the respective contents of each container 5 or compartment 5S of the combination 1.
The insert 3 has a broad range of adhesive affinity to most customary containers 5 as well as most stowable items 20 which broadly embraces a wide range of diverse stowed items and supportive containers 5. Accordingly the insert 3 may be used to physically adhere or chemically bond a host of supportive bases 5 and items 20. The supportive base 5 may be illustratively constructed of a wide range of diverse materials such as cellulosic materials (e.g. wood, wood composites, vegetative materials, etc.), thermosets, thermoplastics, plastic composites, metals (e.g. aluminum, steel, tin, metal alloys, etc.) textiles, glass and a host of other adhesive compatible rigid or flexible supportive materials 5. Accordingly, the stowing container combination 1 broadly applies to any supportive base 5 adhesively compatible with insert 3. Certain of the halogen containing polymers (e.g. PVC) for certain formulations are adhesively incompatible to the adhesive properties of the thermoset viscoelastomeric inserts 3 herein. This may be due to the electronegativity of the PVC and the thermoset viscoelastomeric reaction product which causes a repelling of like charges. Such non-adhesive PVC materials may, however, be effectively used as continuous and non-reactive manufacturing belts for use in the curing and prefabricating of molded, sheeted, filmed, casted, etc. inserts 3.
The insert 3 in its thermoset viscoelastomeric form may be appropriately provided in its non-toxic, environmentally green friendly, virtually free from residual gases or volatizing gases. The insert 3 may also impart impact and vibration absorbing attributes which further serves to protect stowed objects 20 from impact and vibrational damage. Accordingly fragile stowed items 20 such as a photographic lens, electronic equipment, circuit boards, glass items and other delicate items 20 etc. may be protectively housed and/or restrainingly immobilized against impacting damage and injury. The viscoelastomeric reaction product may also be effectively combined as a coating insert 3 with a foamed rubber to provide a protective stowing wrap combination for protecting fragile items 20. The thermoset viscoelastomeric insert 3 as desirably used in the container combination 1 will typically be less than 4 mm in thickness and more typically less than 3 mm. In the coated and thermoset bonded form, a substantially lesser amount of the viscoelastomeric insert 3 may be typically utilized for certain applications to provide the desired cohesiveness and adhesiveness. Typically an insert 3 the tightly bonded form or unbounded form will be less than about 60 mil in thickness and most typically fall within a thickness range ranging from about 20 mil to about 50 mil. Thicker sizes may be used but are generally unnecessary. The insert 3 will be sized to accommodate the container combination 1 and the stowed item 20.
Traditionally polyurethanes are generally formed by reacting a polyol with an isocyanate usually a di- or polyisocyanate such as the aromatic isocyanates (e.g. typically a diphenylmethane diisocyanate—MDI or tolune diisocyanate—TDI) and aliphatic isocyanates such as hexamethylene diisocyanate (HDI) or isophorone diisocyanate (IPDI) in a prepolymer form which serves as the polyurethane isocyanate reactant in a reaction media which may contain an epoxidized vegetable oil as the major reaction media component. The reactant components include the isocyanate prepolymers reacted diols and triols polyoxyakylene polyol prepolymers such as polyethers having terminal diol and triol groups (e.g. polyoxyethylene and/or polyoxypropylene diols and triols) typically of a molecular weight of more than 1000.
The triols within the reaction media cause cross-linking at the three available triol groups whereas the diols provide an uncrossed-linkage or straight chain linkage within the thermoset polymeric structure. In order to achieve a highly effective stable cohesive and adhesive insert 3, a proper proportional amount of cross-linkage and straight chain linkages is necessary. The thermoset polymeric structure necessitates somewhat a lessened cross-linked structure along with a more pronounced presence of intervening straight chain polar attracting linkages to provide a more flexible viscoelastomeric backbone chain of an appropriate polarity for the hosting of the polarized plasticizers therein. This creates an intertwining backbone chain providing an excellent attractive force and cohesive polar alignment of plasticizing agent throughout the entire viscoelastomeric mass. Exemplary useful triols and diols have repetitive oxygen groups of the higher molecular chains such as the polyethers and polyesters containing either the polymerizable terminal diol or triol groupings. Since it is desirable to utilize polymerizable reactants which provide a lower workable viscosity for prefabrication of the curing reaction media into the desired manufactured form, the more fluid diols and triols (as well as plasticizers) provide a more easily workable viscosity range. The resultant reaction product of balanced cross-linkage and straight chain polarized linkages with a balanced plasticizer content homogeneously distributed within the polymeric network has been accordingly found to unexpectedly exhibit superior adhesiveness and cohesiveness rendering it particularly useful as an insert 3 herein. The uncured reaction media when cured creates a thermoset chain which when properly loaded with an effective amount of a plasticizer becomes homogeneously distributed within the thermosetting reaction media to provide the desired cohesive and adhesive characteristics which renders the thermoset viscoelastomeric reaction product unexpectedly effective for use as an insert 3 herein. The adhesive and cohesive stability of the resultant thermoset reaction product requires a delicate balance between molecular cross-linkage and polar aligning straight chain thermoset moieties bridging structure including the ratios thereof as well as the level and type of plasticizer and its content within the thermosetting reaction media. Generally a lowering of the plasticizer content leads to a firmer and less tacky reaction product while an excessively high diol reactant level can lead to a thermoset reaction product which upon contacting a stowed item becomes permanently bonded to the stowed item 20. By an atypical reduced plasticizer content and a judicious control of the diol and triol ratio, a viscoelastomeric thermoset a reaction product ideal for use as an insert 3 is possible. The appropriate plasticizer content in combination with an increased polyether diol concentration within the thermosetting reaction media increases cohesiveness and tensile strength as well as thermoset softness. The increase in the proportionate amount of polyether diol to polyether triols in combination with the plasticizer provides adhesive stability which effectively permits the insert 3 to functionally possess a releasability of an item 20 when stowed over prolonged stowing times. The loading of the reaction media with a lower molecular weight polar plasticizer permits a reduction in the total plasticizer content which in combination with the increased polyether straight chain linkage provides an insert 3 possessing an unexpected stowing and releasability efficacy when used in the storage container combination 1. The lower molecular weight plasticizers also tend to contribute to a more fluid curing reaction media which may be more easily fabricated into a cured reaction product of the desired prefabricated form.
When working with vegetable oil based oils, the reaction media desirably includes a measured amount of epoxidized oil component content (e.g. fatty triglycerides such as ESO) amounting to less than of 50 percent of the total reaction media weight (but may still constitute a predominate reactant reaction media ingredient) along with an increase in the polymerizate level of the straight chain elastomeric components (e.g. the polyether diols) within the thermosetting media. Surprisingly by reducing the triglyceride oil (e.g. epoxidized) content and increasing the proportion of the straight chain forming thermoset polymerizable reactants, the cured tackiness of the insert 3 will dramatically increases even though the reaction media may still contain a triglyceride component (e.g. ESO-epoxidized soybean oil) as a predominate component. Increasing the compositional cohesiveness and adhesiveness generally entails decreased epoxidized oil content as well as a decrease in the cross-linking triol reactant leading to a substantially reduced cross-linkage in the polymeric structure with a concomitant increase in the straight chain producing diol reactant level which increases the intervening straight chain bridging structure within the thermoset viscoelastomeric molecule. This polymerizate molecular change (with or without the use of other conventional plastic plasticizers besides the epoxidized triglyceride) apparently creates a localized polymeric polarity charge effectively expressed by the unique oxygen containing viscoelastomeric polyether backbone structure intertwined within the cured reaction product mass leading to an effective polarized plasticizer loading ultimately resulting in outstanding adhesiveness and cohesiveness coupled with its ideal release properties. Effective cohesive and adhesive efficacy for the insert 3 may be achieved with a triglyceride content ranging from about 15 to less than 50 percent by weight of the total reaction media weight. The substitution or replacement of the epoxidized triglycerides with polar ester plasticizers (especially those of a substantially lower molecular weight) have been found to maintain desired level of cohesiveness and adhesiveness while still retaining excellent releasability and stability properties. Certain polar ester plasticizers of a more fluid consistency at room temperatures and typically of a relatively low molecular weight will contribute to ideal working viscosities during the initial curing stages rendering the reaction product and insert 3 prefabrication much easier. Typically these more fluid ester plasticizers will have a molecular weight of 500 or less.
Illustratively of an insert 3 having an exceptional high degree of cohesive and adhesive efficacy in the container combinations 1 as depicted
Procedurally the reaction product preparation may illustratively involve a thermosetting a reaction media homogeneously loaded with plasticizers which may include an epoxidized vegetable oil reaction media component as a predominant media weight but not as a major media component (e.g. more than about 15% but less than 50% of the total media weight) as well as other desired plasticizers, a carefully measured molar ratio of cross-linking polyols to straight chain producing polyether diols to reduce overall cross-linkages to create a desired bridging thereof with straight chain linkages, an isocyanate prepolymer hardener such as the aliphatic, aromatic, heterocyclic, etc. polyisocyanates, cycloaliphatic, arylaliphatic, isocyanates and an appropriate catalyst (e.g. slow acting along with catalyst). The reaction media contains an appropriate plasticizer loading specifically adapted to provides a curable reaction media which upon curing produces a viscoelastomeric reaction product having a unique polymerizate structure effectively loaded with polar oriented plasticizers uniformly or homogeneously distributed throughout its entire mass intertwined and supported by the thermoset polymerizate structure. Illustrative catalysts include the tertiary amines the tertiary phosphines, strong bases (e.g. alkali and alkaline earth metal hydroxides, alkoxides and phenoxides, and the acidic metal salts of strong acids, metal chelates, metal alcholates and phenolates, organic acid salts, organo metallic derivatives etc. Under the most desirable thermosetting and fabricating conditions, the polymerizate precursors and the plasticizers are provided in the reaction media as room temperature liquids without necessitating any solvents, other chemical dispersion aids or elevated temperatures to homogeneously disperse the reaction media components.
The di- and polyols of a relatively high molecular weight will effectively serve as thermoset viscoelastomeric cross-linking and straight chain building components for the intertwining thermoset viscoelastomeric polymeric structure which when properly balanced provide a plasticizer friendly viscoelastomeric polymeric structure of a well-balanced straight and cross-linked linkages of an appropriate polymerizate configuration and molecular polarity for plasticizer loading. On a reactant weight percentage basis, the diols are generally recognize as being less effective than the triols in producing shock absorbing polymeric structure, but are extremely effective herein in creating the desired viscoelastomeric polymeric structure necessary for plasticizer loading and imparting the desired unique adhesiveness, cohesiveness and release characteristics to the insert 3. A judicious diol to triol balance enables a balanced proportion of polarized plasticizing components to effectuate the superior adhesiveness and cohesiveness within the carefully structured thermoset reaction product structure. To achieve the necessary plasticizing adhesive and cohesive efficacy, the straight chain diol precursors are typically of a relatively high molecular weight as may be provided by a polyether sequence which at increased reaction media concentration creates a more linear thermoset polymeric polyoxy structure while also serving to lessen the cross-linkage density. In general, the desired plasticity and flexibility along with the desired polarity, adhesiveness and cohesiveness may be accordingly effectively effectuated via interpolymerizing the proper amounts of the thermosetting higher molecular weight diols and triols of polyols (e.g. molecular weight 2,000-10,000) along with other thermosetting cyanate reactants and plasticizers at the appropriate reaction media amounts. The useful polyether diols herein are characteristically comprised of a straight polyether molecular chain having two terminal hydroxyl groups. In contrast, the polyether triols characteristically have three terminal cross-linking reactive hydroxyl groups leading to more polyfunctional cross-linking sites in the thermosetting reaction media.
When using the ether polyols, the basic molecular structure of the thermoset reaction product typically requires a controlled cross-linked structure by balancing the dihydroxy to trihydroxy polyalkylene oxide ratio to create a thermoset viscoelastomer having sufficient quantum of straight chain polyether linkages. The polar oxygen rich diol reactant serves to separate and becomes sandwiched between the cross-linking triol polymerizate linkages. The effective reduction in cross-linkage does not change its thermoset viscoelastomeric classification since its viscoelastomeric properties are retained. Apparently the controlled thermoset structure premating the reaction mass creates a controlled polar density of cross-linked polyethers interspersed amongst straight polyether chain bridges to provide a unique labyrinth structure which apparently provides an appropriate polarity and allows for an effective loading of the necessary adhesive and cohesive contributing factors which include the use of plasticizer such as those commonly known by the trade as plastic plasticizers. By establishing a viscoelastomeric molecular structure loaded with properly oriented and entrained plasticizers, surprisingly superior adhesive and cohesive properties with stable release attributes are thereby achieved. Countless enclaves of negatively charged straight and cross-linked diols and triols appear to form a thermoset labyrinth loaded with polarized plasticizer uniformly distributed throughout the curing reaction media and the cured reaction product. This unique polarized polymerizate infrastructure and massive polarized plasticizer stacking within the polymerizate labyrinth apparently creates a synergistic adhesive and cohesive reaction product effect. The reaction product and the viscoelastomeric inserts 3 possess a surprisingly high tensile strength and softness indicative that its cohesive thermoset viscoelastomeric structure coupled with its plasticizer content significantly contributes towards a superior compositional cohesiveness and adhesiveness. Along with its high tensile strength, the reaction product and the viscoelastomeric insert 3 possess a high degree of elasticity.
The epoxidized vegetable oils may effectively serve as a plasticizer in combination with the bridging straight chain polyether diol polymerizate to create the desired cured flexibility, plasticization, releasability, cohesion and adhesion efficacy for the cured viscoelastomeric thermoset insert 3. Particularly effective cohesive and adhesive properties arise when the epoxidized vegetable oil concentration range is less than 50 percent by weight with an amount less than 45 percent of the total reaction media weight providing further enhanced adhesive, cohesive and stability efficacy. The lower molecular weight plasticizers (e.g. particularly the less than 500 MW ester plasticizers) may be effectively used to replace the epoxidized vegetable oil plasticizer. Substitution of the epoxy triglycerides with the ester plasticizers of a lower molecular weight will significantly increase fluidity and workability of the thermosetting reactants while still retaining the other desirable thermoset or insert attributes. Plasticizer (particularly the lower weight esters) coupled with a balanced triol and diol ratio can be effectively utilized to provide a reaction product and insert which will tenaciously cure and bond to a supportive base 5. The weight ratio of epoxidized triglyceride to ester plasticizer (if present) may typically range from about 1:3 to about 3:1 and most typically between about 1:1 to about 3:1. The epoxidized vegetable oil (e.g. epoxidized soy bean oil is commonly referred by the trade as ESO) may typically comprise a predominate weight portion of the total reactant media with amounts ranging from about 20 to less than 30 percent by weight of the total reaction media weight being highly effective for certain applications. The molecular size and configuration, polarity, functional molecular groups etc. of the thermosetting polymeric reactants along with combination of lower molecular weight ester plasticizer and the epoxidized vegetable oil in measured amounts can be effectively used to effectively contribute towards the creation of a desired insert 3 possessing the desired unique cohesive and adhesive properties. Although the epoxidized vegetable oil may include a variety of epoxidized vegetable oils (e.g. castor, corn, cotton seed, perilla, safflower, linseed, soybean, tall, etc.), epoxidized soybean oils have been found to be particularly effective as the epoxidized vegetable oil component for preparing the reaction product and the thermoset elastomeric inserts 3.
Imparting the desired flexibility adhesive and cohesive characteristics to an insert 3 compatible for interfacing onto the container confining walls 5W including the container bed 5B and stowed items 20 confined thereby may be illustratively prepared via utilizing a reaction media containing about 15 to about 30 parts by weight of a two functional polyether polyol (e.g. ELASTOCAST C-4057), about 15 to about 35 parts by weight of a three functional polyether polyol (e.g. ELASTOCAST C-4018 by BASF), about 4 to about 10 percent by weight of methylene diphenyl diisocyanate based glycol prepolymer (e.g. ELASTOCAST TQZ-P23 by BASF Corporation or sold by Dow Chemical or Isonate 2181® and Rubinate 1790®), an epoxidized soybean oil in an amount ranging from about 25 to less than 50 percent by weight of the total reaction media weight, along with a catalytic amount of suitable catalyst (e.g. and a Bismuth (3+) neodecanoate—COSCAT 83 supplied by Vertellus Specialties) typically at a catalytic concentration ranging from about 0.1 to about 0.6 percent by weight of the total reactant weight. The polyether diols and triols are available at various chain lengths typically ranging from about 1000 to about 20,000 molecular weight. The polyether diols and triols most suitably adaptable herein will have a molecular weight of less than 15,000 and most typically less than 10,000. Since there exists definitive advantages in maintaining fluidity during the initial mixing and prefabricating steps, the more fluid polyethers are more useful for most applications. Exemplary of the diol and triol reactants applicable herein include the polyoxyethlene and polyoxypropylene diols and the triols thereof are those having a molecular weight generally ranging from 1000 and 8000. Particularly effective for use herein are the polyether diols within about 2000 to about 6000 molecular weight range and triols within about 2000 to about 8000 molecular weight range and most particularly from about 3000 to about 5000 MW. As mentioned, care needs to be exercised as to the extent of cross-linkage and intervening polyoxyalkylene linkage separating the cross-linking site. This is generally accomplished by retaining the diol to triol weight ratio content from about 7:13 to 13:7 and most typically from about 3:2 to about 2:3 to provide the desired straight chain polyether linkage and cross-linkage density.
As a reaction media component, the epoxidized vegetable oils are compositionally effective in providing adhesiveness, cohesiveness and plasticization for the insert 3. The epoxidized triglycerides of the vegetable oils also uniquely contribute towards the desired prerequisite viscoelastic properties while further imparting the desired cohesive attributes adaptable for use in combination with the confining container 5 and the items 20 desirably immobilized by the interfacing section 3. As may be observed from the aforementioned formulations, the epoxidized vegetable oil may suitably constitute the predominate ingredient but at a level of less than 50 percent of the total weight of the uncured reaction media. Initially the uncured reaction media may most appropriately be formulated so as to possess sufficient flow characteristics to allow the uncured reactants to be pre-formed into a desirable cured shape for use as the insert 3 herein. The total plasticizer content will most typically fall within about 25 to about 45 percent by weight of the total reaction media weight. Superior adhesiveness and cohesiveness will most generally be accomplished by maintaining the total plasticizes content ranges from about 30 percent to about 40 percent of the reaction media weight.
In general, the cured thermoset viscoelastomeric composition prepared from uncured reactants of a high epoxidized soybean oil content will adhere to adhesively compatible polymeric materials such as the polyurethanes and PET (e.g. polyethylene terephthalate), the polyolefins (e.g. polyethylene, polypropylene) polyacrylates etc. while other halogenated materials such as the halogenated polymers as exemplified by polyvinylchloride (PVC) will not be adhesively compatible (except for special formulations) but none-the-less provide excellent release properties which render such polymers particularly effective for use as a mold to cure the reactants. However as illustrated by Example 3, reaction medias designed to tenaciously adhere to normally non-adherent plastics upon curing may be prepared by a properly balanced reaction media.
Another observed unique insert feature resides in the manner which the thermoset reaction product and the insert 3 will adhesively interact with items 20 adhesively attached thereto. This adhesive interaction is generally characterized by a slight initial increase in adhesiveness within about 5 to about 10 seconds after its initial adhesive attachment to an item 20 which is then followed within 60 seconds by a stabilization to 90% of its maximum or ultimate adhesive attraction. This slight change in adhesiveness may be indicative of an intermolecular realignment, coordinate covalent bonding or polarization of the plasticizing components or other molecular interaction within the viscoelastomeric reaction product structure to provide for a delayed increase in adhesive attraction.
The preparation of the superior cohesive and adhesive viscoelastomeric thermoset reaction product and its inserts 3 necessitates controlling the cross-linkage at a level sufficient to retain its thermoset viscoelastomeric polymeric structure. Excessive molecular chain cross-linkage caused by the triol and higher polyhydroxyl components along with the isocyanate thermosetting reactants results in a viscoelastomeric structure that cannot be effectively loaded with an effective polarized orientation of the plasticizing component which is functionally essential to impart the superior cohesiveness and adhesiveness to the thermoset viscoelastomeric reaction product. If the viscoelastomeric cross-linkage is reduced too much, the polymeric structure is converted into a non-functional viscoelastomer or non-homogenous thermoplastic mass which is molecularly and structurally incapable of retaining any cohesive and adhesive imparting components to a sufficient degree to provide a thermoset viscoelastomer possessing a releasable adhesive value of more than 300 gram force per centimeter squared (gf/cm2). A properly balanced negatively charged enclave formed by monitored amounts of triol and diol polymerization precursors in the presence of a heavy load of polar orientable plasticizers effectively oriented within the thermosetting reaction media and the thermoset appears to create a desirable synergistic cohesive and adhesive effect to the reaction product. Whether or not the proper viscoelastomeric thermoset polymerizate structure and a sufficient amount of plasticizer have been achieved may be ascertained by determining where or not an adhesion release strength of more than 300 grams force per centimeter squared (gf/cm2) has been achieved. Excessive plasticizer concentration exceeding the thermoset viscoelastomeric loading capacity will typically lead to unbounded plasticizer visible upon viscoelastomeric reaction product surface. Conversely an inappropriate diol to triol reaction media ratio will fail to provide the necessary polymerizate structure needed to achieve and adhesion release strength of more than 300 gf/cm2. Typically a highly functional adhesive thermoset viscoelastomeric insert 3 will characteristically possess the uniquely distinctive adhesive and cohesive attributes as mentioned herein. By providing the appropriate cross-linkage sites to polyether straight chain linkage with an appropriate plasticizer loading, adhesion release strengths or separation values of more than 400 gram force/cm2 and typically greater than about 500 gram force/cm2 may be effectively achieved.
In essence the diols and triols useful in preparing the thermoset reaction products of a desired polymerizate structure are derived from oxygen containing hydrocarbyl diols and triols of a molecular weight of at least 1000 and include repetitive oxygen containing functional groups such as provided by the polyester and polyether grouping. Due to the oxygen electron scavaging effect to satisfy its 2s orbital needs, it appears that these repetitive internal oxygen containing groupings sandwiched between cross-linkages provide countless polarized enclaves for uniformly hosting a corresponding massive polarized plasticizer concentrations within the polymeric structure to collectively create a synergistic cohesive and adhesive effect thereupon. Although the aforementioned viscoelastomeric reaction media primarily centers about viscoelastomers prepared from a thermosetting reaction media incorporating a balanced cross-linkage triol and diol ratio with the cyano reactant in the presence of sufficient amount and type of plasticizer to provide the desired adhesive and cohesive insert, it is contemplated that this technology may also apply to other thermoset viscoelastomeric producing reaction products having a properly balanced cross-linked molecular structure separated by a proper amount of straight chain polyoxy linkages and polarity in the presence of sufficient adhesive contributing plasticizer to yield a thermoset viscoelastomeric reaction product insert 3 of a comparable stable cohesiveness, adhesiveness and releasability. In general, the thermosetting viscoelastomeric reaction media is accordingly formulated with the appropriate level of cross-linkage and straight chain reactants containing a sufficient amount of a plasticizer to create the unique highly cohesive and adhesive viscoelastomeric insert 3. As pointed out in the parent application, a viscoelastomeric reaction media favoring a substantially lesser cross-linked viscoelastomer loaded with a lesser amount of epoxidized vegetable oil plasticizer had been found to unexpectedly to dramatically increase the adhesiveness and cohesiveness of the reaction product. It has also been discovered that other commonly used plasticizing agents for plastics which are unreactive with the viscoelastomeric reaction media reactants may also be effectively used to impart a high degree of adhesiveness and cohesiveness to the reaction product. Such plasticizing agents in conjunction with the epoxidized vegetable (especially ESO) may be effectively used to impart enhanced tensile strength and softness while also providing a thermosetting reaction media of an exceptional viscosity and workability in the manufacture of the inserts 3.
The most appropriate adhesive strength for any application will depend to a certain degree upon the particular item 20 to be stored. The cohesiveness and adhesiveness of the thermoset viscoelastomer and insert 3 may be adjusted by plasticizer type and its loading to fit the item 20 to be stowed. Typically the adhesion release strength may selectively predetermined prior to the thermosetting reaction product preparation so as to match its intended or desired end use. The adhesion release strength may be regulated by the amount and type of plasticizer used and the polymeric configuration of the thermoset viscoelastomer achieved by the curing of the appropriate reaction media polymerizates. The molecular polymeric structure of the thermoset viscoelastomer may be modified by the cross-linkage density and straight chain linkage present in the thermoset reaction product so as to enable the polymeric structure to house an effective cohesive and adhesive quantum of plasticizer.
The desired adhesion release strength for any insert 3 will depend largely upon the type of container combination 1 and item 20 to be stowed therein. The size, delicacy, configuration and weight of the stowed item 20 will generally be establish which releasable adhesive strength value is best suited for any particular end use or stowed item 20. Fragile items 20 such as Christmas tree decorations, glass, and medication will normally require a lesser degree of adhesiveness (e.g. 300-400 gf/cm2) which will allow for a less forceful release of the fragile item 20 without damage. Similarly a heavy hammer 20 may not be adhesively matched by an excessively adhesive insert 3 if the force required to separate the hammer 20 from the insert 3 would make it manually very difficult to separate the hammer 20 from the container 5 or the insert 3. This excessive adhesiveness may cause the container 5 as well as the adhesively stowed hammer 20 to be lifted together without any hammer 20 separation from the insert 5. However for certain applications, an insert 5 having a high degree of adhesive strength may be particularly desirable. For example, certain toss games or other grounded devices necessitating a firm grounding of the gaming device would allow for the use of an extremely high adhesive release strength (e.g. 1200-1600 gf/cm2). Since the thermoset viscoelastomeric reaction product characteristically possesses an extremely high internal cohesiveness which prevents its internal separation, the thermoset viscoelastomers are uniquely useful for diverse needs requiring a releasable, high tensile strength adhesive which fully retains its structural integrity upon release.
As evident from the aforementioned, the most suitable adhesive strength for the inserts 3 and the thermoset viscoelastomeric reaction product ultimately depends upon its intended end usage. The adhesive strength, cohesiveness, the thermoset reaction media attributes, the compositional uniformity, releasability, antimicrobial and a host of other factors are attributes which uniquely distinguish the inserts 3 and the cured thermoset viscoelastomeric reaction product from all other adhesives. For most applications, an insert 3 and the cured thermoset viscoelastomeric reaction product will normally have an adhesive release strength ranging from more than 300 grams force/cm2 to about 1200 gram force/cm2 and most typically within the range of about 500 grams force/cm2 to about 1000 grams force/cm2. As previously mentioned, substantially higher adhesive strengths may be achieved but may have a more limited utility.
By providing the proper thermosetting polymerizable precursors in the appropriate amounts, the basic thermoset viscoelastomeric chain provides a basic molecular structure especially adaptable for in situ loading with plasticizer which depending upon type can be used to beneficially alter the adhesive and cohesive characteristics of the cured viscoelastomer. An effective amount of long chain polyether polymeric linkages coupled with the appropriate isocyanate and triol cross-linkages provide a polymeric chain of a desired polarity having an unexpectedly high affinity for a loading of polar plasticizing components within the thermoset viscoelastomeric reaction product infrastructure. The selection of the particular plasticizing agent and its concentration can have a pronounced effect upon the adhesiveness and cohesiveness of the thermoset viscoelastomeric reaction product. This may be exemplified by the loading of the viscoelastomeric reaction product with ester plasticizing agents which are typically made by reacting an alcohol with a fatty acid. The ester plasticizers include the ester condensation product of an alcohol (C1-C18) with a polycaroxylic acids which esters can be used to an advantage in preparing a thermosetting reaction media and thermoset viscoelastomeric reaction product having an adhesiveness tailor-made for a particular end use. For example, certain applications will require a tenacious adhesiveness whereas other applications are best matched with a milder releasable adhesive characteristics such as for fragile items 20. Similarly the type of plasticizer (e.g. dibutyl sebecate) may be used to advantage in preparing an uncured reaction media having an exceptional low initial viscosity rendering the uncured reaction media especially suitable for reaction product prefabrication. The polar strength (often referenced as “dipole moment”) of these plasticizing esters depends to certain degree upon the alcohol condensation reactant chain length which also has an effect upon the adhesive characteristic of the thermoset viscoelastomeric reaction product.
Although the thermoset viscoelastomeric structure is especially adapted to loading with a host of plasticizers, plasticizers having a polar attraction to the viscoelastomeric polymeric structure are particularly applicable. This molecular electronic attraction apparently contributes to the unique adhesive and cohesive properties within the reaction product. Since the plasticizers are not effectively loadable into a cured thermoset viscoelastomer, the plasticizing reagents are necessarily uniformly incorporated into the thermosetting viscoelastomeric reaction media to achieve the desired uniform and homogeneous distribution thereof throughout its entire uncured composition. The thermosetting conditions apparently uniformly align the polymerizate reactants with an effective synergistic polar positioning and alignment of the polar attracting molecular chain sections of the thermoset reactants with the plasticizer to provide for a highly effective polarized plasticizer loading and alignment therewithin. This permits a tenaciously and cohesive loading of plasticizer without any evidence of plasticizer seepage or separation from its hosting thermoset viscoelastomeric polymeric structure.
In general plasticizers which are suitably as plasticizing agents for polyvinyl chlorides are generally applicable for use as reaction media plasticizers herein. Plasticizers of a higher dipole moment (e.g. dibutyl sebacate-DBS-dipolemoment 2.48 D) will tend to impart certain desired properties to the polymerizate. Illustrative of plasticizing agents which may be combined with the thermosetting reaction media include the ester plasticizers such as sebacates, adipates, terephthalates, dibenzoates, gluterates, phthalates, azelates, etc. of the C1-C18 chain ester type adhesiveness. However different blends of the ester plasticizers may be coblended into the thermosetting reaction media to create or modify the effective working viscosity as in the curing or cured form. For unexpectedly superior adhesiveness, cohesiveness and workability plasticizers of a dipolar moment of more than 1.5 D and typically more than 2.0 D may be utilized for this purpose. Epoxidized triglycerides such as the epoxidized animal and vegetable oils are especially effective as a plasticizer component in the thermosetting viscoelastomeric reaction media and especially at levels typically less than 40% of the total reaction media weight with significantly over-all improvements being generally accomplished when the epoxidized triglyceride content is less than 35% and more appropriately less than 30% by weight of the total thermosetting media weight. The incorporation of a lower molecular weight ester plasticizer (e.g. less than 400 MW) (such as an polyalkylene ester plasticizer) in combination with epoxidized triglyceride plasticizer can be utilized to provide an easier fabricating form of the reaction media without adversely affecting its desirable thermosetproperties.
Illustrative ester plasticizing agents of a high dipole moment include the dibutyl, dimethyl, diethyl, and dibutyl esters of sebecates, the adipates, the isophthalates, the phathalates, the maleates, the azelates, the gluterates, etc. The total plasticizer concentration will most suitably range from about 20% to about 45% by weight and most typically range from about 25 to about 40 with the weight ratio of epoxidized triglyceride to non-epoxidized plasticizer typically ranging from about 1:0 to about 1:3 and most typically from about 1:1 to about 3:1.
The term “cohesive” and “adhesive” herein refer to their common technological meaning. The term “cohesive” and “cohesiveness” refers to the thermoset viscoelastomer cohesive ability to retain its structural integrity when subjected to separating forces. The reaction product and insert cohesive attributes are further reflected by its tensile strength, adhesive separation without leaving any viscoelastomer residue and its elasticity. In contrast, the word “adhesive” refers to the bonding strength of the thermoset viscoelastomer to items 20 adhering to its adhesive surface. The thermoset viscoelastomeric reaction product and the inserts 3 possess an unexpectedly superior stabilization and a powerful adhesiveness which is releasable by a counteracting force overcoming its adhesiveness.
As typical with most thermosetting resins it cannot be precisely ascertained what phenomena actually occurs when an uncured viscoelastomeric reaction media is cured and rigidly bound to a compatible substrate. Whether the thermosetting creates a chemical bonding or an extremely strong molecular or mechanical bonding is unclear. None-the-less it has been discovered that an increase in the diol to triol weight ratio coupled with a reduced plasticizer content will result in a highly tenacious cured bonding of the viscoelastomeric reaction product to a compatible substrate as well as those substrates recognized as being resistant to bonding. In certain applications, a peelable or more readily releasable cured coating would be desired whereas in others a more tenacious bonding is better suited its end use. Although the curing of the reaction media with the reduced cross-linking triols and plasticizers content affects its supportive base 5 bonding characteristics, the opposing cured surface area (i.e. unbounded surface) still retains all of its desired cohesive and adhesive characteristics for insert 3 usage. The reduced triol and plasticizer content also increases tensile strength, while providing a more permanent bonding to the supportive structure upon which it was cured.
Example 1A thermoset viscoelastomeric reaction product adapted to provide a thermoset viscoelastomeric insert 3 having exceptional adhesive, cohesive and releasability efficacy was prepared by uniformly admixing together a two part thermosetting reaction media mix comprised of:
The uncured admixture was then spread evenly at a uniform 4 mm thickness upon a polyvinylchloride apron and allowed to cure to the desired thermoset viscoelastomeric reaction product. It was observed that the resultant cured reaction product film was removable from the PVC. The reaction product film was then cut into test panel patch sizes for testing using the testing apparatus depicted in
Test samples S prepared from the thermoset viscoelastomeric reaction product formulation of this example consistently provided stabilized test sample results requiring a separation force (i.e. adhesion release strength) of more than 300 gf/cm2 to separate from the tested samples S from the test probe TP using the test procedure set forth in Appendix A. The effect of time after a test sample initial adhesion to the testing probe TP at the designated time intervals is set forth in the following Table 1.
It has been consistently observed that other test samples of a 300 gf/cm2 plus adhesion release strength will typically also reach a more than 90% of their maximum adhesive release strength within one minute after its initial contact with the test probe TP.
Unlike many adhesives which undesirably undergo substantial increases in adhesiveness over prolonged stowing intervals rendering them generally unfit for use as a releasable adhesive, the Example 1 reaction product exhibited excellent stability over extended time periods. After a 6 week test period, the Example 1 reaction product exhibited less than a 10% change in adhesion release strength relative to the adhesion release strength tests taken 60 seconds after the initial test probe TP contact. As evident from the aforementioned, the tested reaction product (as well as in the other reaction products disclosed herein) characteristically exhibited excellent adhesion and cohesion stability rendering it well suited for use as an adhesive insert 3 for the container combinations 1 herein. Comparatively it was observed that the dibutyl sebacate plasticizer containing reaction media of this Example 1 substantially reduced the initial uncured viscosity whereas the 45.84 percent by weight epoxidized soybean oil formulation of Example 2 was more viscous. The more fluid thermosetting reaction media rendered the dibutyl sebacate containing reaction media better suited for many fabrication techniques commonly used to convert the reaction media and the resultant reaction product into a fabricated commercial product. Uniform dispersal of the plasticizer within the unique thermoset polymerizate structure places constraints upon the use of diluting solvent based systems while the application of higher temperatures prematurely hasten curing. Similarly the polyether and polyester diols and triols of an excessive molecular weight are typically a solid or waxy which limits their effective prefabrication usage.
Effect of PressureIn order to test the effect of an initial application of pressure and essentially a nominal pressure application by the testing probe TP upon test samples S, an applied force of a 110 grams of weight and essentially a nominal application force of comparative tests were conducted in order to ascertain the effect pressure had upon adhesion. The test sample S were secured to the movable test platform after which a uniform pressure of 110 gf/cm2 was applied to the probe TP to test the pressurized test samples S. Similar comparative tests were conducted using the same test apparatus and procedure except that only a nominal pressure (relying solely upon free hanging probe TP of 20 grams) was applied to the test samples S. The testing apparatus D with the test samples S secured to the test platform PF were then subjected to a constant speed withdrawing force using the testing apparatus D shown in
It was observed that the application the 110 grams of pressure by the testing probe TP upon the tested samples S initially resulted in a quicker and higher adhesion release strength (e.g. within 15 seconds) than the adhesive release strength of the nominal applied pressure tests which took a substantially longer period of time to obtain their maximum adhesive release strength. However, the nominal applied pressure test probe TP tests ultimately achieved an adhesion release strength comparable to the pressure applied testing probe sample tests. Obviously the adhesive forces in the nominal pressure applied test probe TP caused the viscoelastomeric reaction product test sample S to internally undergo further adhesive attractive forces without any other extrinsic factor being attributable to its increase in adhesiveness. This subsequent increase in adhesiveness after initial testing probe TP contact for the nominal pressurized test probe TP application tends to indicate that an internal polarity change within the tested reaction product after initial probe TP contact may have occurred which phenomenon may be due electron migration within the thermoset viscoelastomeric mass after the initial probe TP contact to the sample S. This delayed adhesive attraction may also possibly arise by reason of the sample S draws the test probe TP deeper into the sample S creating a greater adhesiveness or some other unknown phenomenon may exist.
Thermosetting Bonding CharacteristicsAn uncured admixture of this example was then spread evenly at a uniform 3 mm thickness upon a polyvinylchloride film and allowed to cure to the desired thermoset viscoelastomeric reaction product which after separation from the PVC film were then cut into insert test panel patch sizes for testing using the testing apparatus depicted in
The resultant cured reaction product coating exhibited an increased bonding strength between the cured reaction product and the PVC film. The PVC film could none-the-less be manually separated from the reaction product film. By peeling the cured reaction product from the PVC film, the entire PVC film could accordingly be removed from the thermoset viscoelastomeric reaction product film. By covering both surfaces of the thermoset reaction product with protective plastic films (e.g. PVC films) or other plastics to sandwich the reaction product therebetween, a ready-to-use and protected insertable insert 3 requiring only a stripping of the overlaying protective films from the reaction product insert 3 and its ultimate insertion to the container 5 may be effectively provided for consumer use. The reduced plasticizer level to less than 40% by weight of the reaction media weight tends to enhance the bonding attributes of the cured reaction product coating. The outwardly and unbound surface of the reaction product test sample however possessed excellent stowing attributes. This example illustrates the versatility in preparing reaction products and inserts 3 which permanently bond to a diverse range of base supports 5 including those which do not normally bond to a urethane thermosets.
Permanent Coating BondingA freshly uncured reaction media of this example was used to coat a high density polypropylene supportive base 3 mm coating was to preflamed bed 5B of a polypropylene fishing tackle box 5. The reaction media was allowed to cure and bond to the bed 5B. The cured reaction product insert 3 had virtually all of the characteristics of a chemically or permanently bonded coating which could not be effectively removed from the polypropylene container bed 5B. However the opposite unbound reaction product surface retained its excellent stabilized adhesion separation strength rendering it particularly useful as a permanent insert 3 for the stowable container combination 1. This reaction media is especially useful to permanently bond an insert 3 to a host of common thermoplastic.
Plasticizer VariationsUsing the basic formulation of this Example 1, the weight amount of the plasticizer was held constant but the weight ratio epoxidized soybean oil (ESO) to dibutyl sebecate (DBS) was changed to 1:0 (i.e. all ESO), 1:1 (i.e. 50% ESO and 50% DBS) and 1:3 (i.e. 25% ESO and 75% DBS). The 1-ESO to 0-DBS, the 1-ESO to 1-DBS and the 1-ESO to 1-DBS weight ratios upon adhesive release strength testing respectively provided values of 568 gf/cm2, 420 gf/cm2 and 341 gf/cm2. It may accordingly be observed that by altering the ratios and type of plasticizer, the adhesive character, the adhesive use and the fabricating properties may be preselected to fit any desired particular end use and purpose.
Example 2A viscoelastomeric reaction product containing 45.84 percent by weight epoxidized soybean oil plasticizer was prepared by uniformly admixing together a two part thermosetting reaction media mix comprised of
The reaction product was prepared for by applying a 3 mm thick coating of the reaction media admixture upon a PVC 0.3 mm film and a 0.3 mm high density polypropylene film and cured. It was readily apparent that the cured reaction product coatings were more loosely bound to the PVC film since the film was easily peelable from the reaction product coatings than the Example 1 coating. The adhesive release strength when cured in situ with the films was somewhat greater than the maximum adhesive release strength of 490 gf/cm2 recorded by the test samples of the uncured reaction product.
The reduced plasticizer content along with a balanced diol to triol ratio appears to significantly contribute to the bonding strength of the cured reaction media to a host of supportive structures when cured in situ for certain applications a boned but readily peelable in situ cured reaction media coating and protective film covering both surfaces of the cured reaction product insert 3 may be commercially desirable. This provides an insert 3 which may be transported in the channels of commerce and installed in the stowing container combination by the ultimate consumer.
The in situ cured inserts 3 protected on both surfaces by the protective film may be most suitably formulated with about a 40 percent by weight to less than 50 percent by weight plasticizer. At plasticizer levels below the 40 percent level the peelablility factor becomes more difficult.
Appendix AThe testing apparatus shown in
With reference to
-
- 1.1. This method measures the level of tackiness exhibited by adhesive materials taking into account time dependent adhesive properties.
- 1.2. This test is designed for use with materials that exhibit adhesive properties but may not explicitly classed as adhesives. The test applies to traditional time sensitive adhesives.
- 1.3. Units—The tested values are based upon grams-force (gf/cm2) of the force needed to separate the test probe TP from the test sample.
-
- 2.1. adhesive-like: adj—Having a sticky quality akin to an adhesive, but derives its sticky quality from molecular structure that forms a molecular attraction (rather than chemical bonded properties) which is releasable from adhered objects without leaving behind residue (e.g. cohesiveness). The test is re-applicable to a test sample or insert 3 which may be washed with a mild detergent and water to restore its stickiness when dirty.
- 2.2. tackiness: adj—The quality of feeling sticky to the touch.
- 2.3. time dependent adhesive: n—Has reference to a material whose adhesive strength increases according to duration of the contact time with a contacting surface which characteristic is distinctive from pressure sensitive adhesives since no substantial pressure is required to achieve the increased adhesive strength after initial contact.
-
- 3.1. A sample S of material to be tested is secured (generally by an insert 5 self-adhesive properties) to the testing platform TB.
- 3.2. The testing probe TP of apparatus TA is lowered onto the sample S.
- 3.3. The apparatus TA remains in contact with the sample S for a designated time period.
- 3.4. The apparatus TA is raised from the sample S at a constant speed of 2.7 cm/sec measuring the force in grams required to separate the testing probe TP from the sample S.
- 3.5. The measured separating force is recorded in gf/cm2.
- 3.6. Steps 3.1-Step 3.5 is repeated so as to obtain a total of 5 tested samples, which are then averaged to yield a final result.
- 3.7. Steps 3.1-Step 3.6 is repeated over designated contact time intervals so as to record the time dependent properties of the tested sample S.
-
- 4.1. The testing method is designed to determine the tackiness (releasable adhesiveness) levels of different products and/or formulas. The test provides a measurement for the time dependent adhesive properties of the tested material S.
- 4.2. This testing procedure quantifies the strength of tackiness of a time dependent adhesive and cohesive like material.
- 4.3. The test results provide data as to the strength of tackiness or adhesiveness as a function of time.
-
- 5.1. The testing apparatus TA is illustrated by the schematic depiction of
FIG. 5 . Alternative materials and configurations to those stipulated may be used as long as they achieve comparable performance and meet the performance stipulations outlined in 5.2. Key elements of the apparatus include:- 5.1.1. A reciprocating mobile actuator MA (e.g. see
FIG. 5 -A) is responsible for lowering and raising the test probe TP onto the material sample S (FIG. 5 -D) at a constant speed of 2.7 cm/sec. - 5.1.2. The scale MS measures the amount of force in grams per square centimeter required to separate the test probe TP from the test sample S.
- 5.1.3. The test probe TP is the sole contacting surface with the tested sample S. The contact surface of the test probe TP is a circular nickel polished probe having a total contact surface area of 1.76 cm2.
- 5.1.4. The testing platform TB provides a solid, level surface for accurate test results and secures the tacky test material sample S for testing. This platform TB is laterally movable so as to allow for repositioning of the sample S for multiple testing.
- 5.1.1. A reciprocating mobile actuator MA (e.g. see
- 5.2. Regardless of the specific components used, the mobile actuator MA.
- 5.2.1. Raises and lowers the probe TP at a constant speed of 2.70 cm/second.
- 5.2.2. The accuracy of testing apparatus and test measures force in grams with an accuracy resolution of 5 percent or better.
- 5.2.3. Except for pressure applied tests, a constant pressure of 20.0 g for the duration of the test was applied by the free-hanging, weighted probe TP.
- 5.3. The test procedure was conducted at ambient temperatures of 18° C. to 24° C. and most commonly at 21° C.
- 5.1. The testing apparatus TA is illustrated by the schematic depiction of
-
- 6.1. Prior to first use and at subsequent reasonable testing intervals afterwards, the speed rate of the actuator MA is monitored to ensure consistency within the standard outlined in 5.2.1.
- 6.2. Prior to first use, the accuracy of the scale MS should be verified against a known weight and adjusted or zeroed accordingly.
-
- 7.1. Assemble the apparatus TA.
- 7.2. Secure a sample S of material to be tested to the testing platform TB, ensuring that the platform TB (20 gram weight of the TB) does not lift free during testing.
- 7.3. Lower the testing probe TP onto the test material S, ensuring even contact between the probe TP surface and the tested material S and that the testing scale MS is neither pulling nor applying pressure to the probe TP.
- 7.4. Allow the probe TP to remain in contact with the material sample S for the duration of the test period.
- 7.5. Commencing the test by raising the probe TP from the test material S.
- 7.6. Record the amount of gram-force as measured by the scale MS needed to separate the probe TP from the test material S.
- 7.7. Reset the scale MS.
- 7.8. Reposition the testing platform TB so that a fresh area of the sample S is tested by the apparatus TA.
- 7.9. Clean the probe TP after each testing with a lint free cloth.
7.10. Repeat steps 7.2-7.9 to obtain a total of 5 measurements.
-
- 7.11. Repeat steps 7.2-7.10 for each duration of testing (at timed intervals 15 seconds, 30 seconds, 5 minutes, 10 minutes and 15 minutes).
-
- 8.1. Take each of the 5 measurements for a given time duration and calculate the five test sample measurement average to established as a final value. The average tested value is given in the amount of gram-force (gf) representing the required force to separate the probe TP from the material sample S which serves as a measurement of sample tackiness.
- 8.2. Repeat 8.1 for all durations tested.
- Stowing Container Combination 1
- Thermoset viscoelastomeric insert 3
- Supportive base 5
- Supportive container walls 5W
- Compartmentalized container sections 5S
- Container bed 5B
- Items 20
Claims
1. A stable, adhesive and cohesive thermoset viscoelastomeric reaction product prepared by thermosetting a reaction media comprised of a substantially uniform admixture of an isocyanate prepolymer an effective amount of plasticizer with the amount containing less than 50 percent by weight of an epoxidized triglyceride plasticizer, from about 35 to about 55 percent by weight polyols with said polyols consisting essentially of straight chain linking diols and cross-linking triols each having repetitive oxygen containing functional groups at a diols to triols weight ratio ranging from about 7:13 to about 13:7 with the weight ratio and the effective amount of plasticizer within the reaction media being sufficient to provide an adhesion release strength of more than 300 grams of force per square centimeter.
2. The reaction product according to claim 1 wherein the polyols comprise polyethers having a molecular weight in excess of 1000.
3. The reaction product according to claim 2 wherein the reaction product comprises:
- A. a cross-linked thermoset polymerizate obtained by reacting: a) from about 4 to about 7 percent by weight of an di-isocyanate prepolymer; b) from about 25 to about 35 percent by weight of a polyether triol is the cross-linking triols; c) a straight chain producing polyether diol as the diol in amount ranging from about 10 to about 35 percent by weight at the weight ratio of the polyether diol to the polyether diol ranging from about 3:2 to about 2:3;
- B. from about 20 to about 55 percent by weight of a plasticizer uniformly and cohesively dispersed throughout the reaction product with said plasticizer being comprised of: a) from 0 to about 48 percent by weight of the epoxidized triglyceride plasticizer and b) from about 0 to about 40 percent by weight of an ester plasticizer cohesively bound within the reaction product
- with the effective amount of the plasticizer within the reaction product being sufficient to provide an adhesion release strength of more than 400 grams of force/cm2 to the thermoset viscoelastomeric reaction product.
4. The reaction product according to claim 3 wherein a plasticizer weight ratio of the epoxidized triglyceride plasticizer to the ester plasticizer ranges from about 3:1 to about 1:3 and the ester plasticizer has a molecular weight of less than 750.
5. The thermoset reaction product according to claim 3 wherein the adhesion release strength of the reaction product ranges from at least 400 gf/cm2 to about 1600 gf/cm2.
6. The thermoset reaction product according to claim 3 wherein the weight ratio of the polyetherdiol to the polyether triol and the amount of epoxidized triglyceride plasticizer to ester plasticizer are preselected to provide a desired adhesion release strength.
7. The thermoset reaction product according to claim 3 wherein the polyether diol and the polyether triol constitute a polyoxyalkylene grouping selected from the group consisting of polyoxyethylene and polyoxypropylene of a molecular weight ranging from about 2000 to about 10,000.
8. The thermoset reaction product according to claim 7 wherein the reaction product comprises a cured sheet or a cured film of the reaction product having a thickness of less than 200 mil.
9. The reaction product according to claim 7 wherein the amount of plasticizer ranges from about 25 to about 45 percent by weight of the total thermosetting reaction product media weight and the triglyceride plasticizer comprises an epoxidized vegetable oil.
10. The thermoset reaction product according to claim 9 wherein the ester plasticizer comprises an ester plasticizer selected from the ester group consisting of sebecate, dipate, gluterate, dibenzoate, phthalate, terephthalate and azelate at an epoxidized vegetable oil to ester weight ratio ranging from about 3:1 to about 1:3.
11. The thermoset reaction product according to claim 10 wherein the ester plasticizer has a dipole moment of at least 1.5 D and a molecular weight of less than 500.
12. The thermoset reaction product according to claim 11 wherein the ester plasticizer comprises a dibutyl sebecate in an amount ranging from about 2 to about 20 percent by weight.
13. The thermoset reaction product according to claim 1 wherein the thermosetting reaction media comprises:
- a) from about 10 to about 20 percent by weight of a polyetherdiol of a molecular weight ranging from about 2000 to about 6000;
- b) about 25 to about 35 percent of weight of a polyethertriol of a molecular weight ranging from about 3000 to about 7000;
- c) about 4 to about 7 percent by weight of di-isocyanate prepolymer; and
- d) about 42 to less than 50 percent by weight of an epoxidized vegetable oil,
- catalyzed in the presence of an amount of a catalytic thermosetting catalyst for curing the thermosetting reaction media.
14. A stowing container combination for retaining a stowable item stowed at a stabilized stowable position, said container combination comprising:
- A. a supportive base of a sufficient size and structural integrity to support a desired stowable item, and
- B. an insert of thermoset viscoelastomeric reaction product bonded to the supportive base and compositionally possessing sufficient adhesiveness and cohesiveness to retain a desired stowable item at the stabilized stowable position and release the stowed item by an applied force sufficient to overcome an adhesive attraction of the item to the insert with the insert being either chemically bonded to the supportive base by a thermosetting bonding of the reaction product to the supportive base or by an adhesive bonding of the insert to the supportive base with said insert having an adhesion release strength of more than 300 gram force per square centimeter as evidenced by an applied force required to separate the stowable item from the insert.
15. The stowing container combination according to claim 14 wherein the reaction product is prepared by thermosetting a reaction media comprised of a substantially uniform admixture of an isocyanate precursor, an effective amount of plasticizer containing less than 50 percent by weight an epoxidized triglyceride plasticizer, from about 35 to about 55 percent by weight polyols with said polyols consisting essentially of straight chain linking diols and cross-linking triols each having repetitive oxygen containing functional groups at diols and triols weight ratio ranging from about 7:13 to about 13:7 with the weight ratio and the effective amount of plasticizer within the reaction media being sufficient to provide an adhesion release strength of more than 400 grams of force per square centimeter.
16. The stowing container combination according to claim 15 wherein the supportive base comprises a container equipped with a container bed having multiple sidewalls dividing the container bed into multiple compartmentalized sections.
17. The stowing container combination according to claim 15 wherein the reaction product comprises a thermoset of a thermosetting reaction media of:
- A. a cross-linked thermoset structure obtained by reacting: a) from about 4 to about 7 percent by weight of an di-isocyanate prepolymer; b) from about 25 to about 35 percent by weight of a polyether triol; c) a straight chain producing polyether diol in amount ranging from about 10 to about 35 percent by weight at a weight ratio of the polyether diol to the polyether triol ranging from about 7:13 to about 13:7; and
- B. from about 20 to about 55 percent by weight of a plasticizer uniformly and cohesively dispersed throughout the reaction product with said plasticizer being comprised of: a) from 0 to less than 50 percent by weight of an epoxidized triglyceride and b) from about 0 to about 40 percent by weight of an ester plasticizer with the total amount of plasticizer in the reaction product weight ranging from about 20 to about 48 percent by weight of the reaction product with the plasticizer being cohesively bound within the reaction product to provide a thermoset viscoelastomeric reaction product having an adhesion release strength of more than 500 gram force/cm2.
18. The stowing container combination according to claim 16 wherein one or more of the sections are fitted with a removable insert adhesively affixed to the container.
19. The container combination according to claim 14 wherein the insert is bonded by curing the reaction media to the container.
20. The container combination according to claim 15 wherein the supportive base comprises a flexible support with the insert being adhesively bonded thereto.
21. The combination according to claim 19 wherein the insert is bonded by curing the reaction media in situ to a flexible supportive base.
22. The combination according to claim 14 wherein the adhesion release strength is at least 500 grams of force per square centimeter.
23. The combination according to claim 14 wherein the supportive base comprises a substantially flat supportive base without any substantial confining structure.
24. The combination according to claim 14 wherein the insert imparts antimicrobial properties to the combination.
25. The combination according to claim 15 wherein the insert is characterized as possessing an adhesive release strength ranging from about 500 to about 1200 grams force per square centimeter without evidencing any substantial change in the adhesion release strength in restraining the stowed item after 6 weeks of stowage.
26. A storage container combination possessing stable cohesive and adhesive properties to adhesively engage at a set position and release a stowable item from the set position, with said combination comprising:
- A. a supportive base having a sufficient supportive structure to support the stowable item placed thereupon, and
- B. a container insert consisting essentially of a cohesive and adhesive thermoset viscoelastomeric reaction product insert compositionally comprising a viscoelastomeric thermoset reaction product of a thermosetting reaction media containing from about 10 to about 35 percent by weight of polyether diol, about 25 to about 35 percent by weight of a polyether triol, a weight ratio of the polyether diol to polyether triol ranging from about 7:13 to about 13:7, about 4 to about 7 percent by weight of an di-isocyanate prepolymer, about 20 to less than 50 percent by weight of an epoxidized vegetable oil and catalyzed by a catalytic amount of a curing catalyst therefore,
- with said insert having an adhesive release strength of more than 300 gf/cm2.
27. The container combination accordingly to claim 26 wherein the epoxidized triglyceride oil comprises an epoxidized soybean oil in an amount ranging from about 42 to about 48 percent by weight of the total reaction media weight and the weight ratio of polyether diol and polyether triol ranges from about 2:3 to about 3:2.
28. The combination according to claim 27 wherein the polyether diol and polyether triol each have molecular weight ranging from about 1000 to about 8000 consisting essentially of either an ethylene or a propylene ether linkage.
29. The storage container combination according to claim 28 wherein the supportive base comprises a multiple compartmentalized container having at least one compartment interfacing onto the insert.
30. The combination according to claim 28 wherein the container combination comprises a rigid container equipped with multiple compartmentalized container beds bonded to the insert.
31. The combination according to claim 30 wherein the container combination comprises a fishing tackle box.
32. The combination according to claim 31 wherein the combination further includes fishing tackle immobilized within the fishing tackle box by said insert.
33. The combination according to claim 32 wherein the fishing tackle includes multiple fishing lures stowed therein.
34. The combination according to claim 29 wherein the supportive base comprises a flexible container.
35. The combination according to claim 34 wherein the flexible container comprises a bag with handles.
36. The container combination according to claim 14 wherein the container combination comprises a hygienic container combination and wherein the insert imparts sufficient hygienic properties to substantially inhibit microbial growth and sufficient adhesiveness to immobilize a hygienic item placed upon the insert.
37. The container combination according to claim 36 wherein the container combination comprises an aseptic hygienic tray.
38. The storage container combination according to claim 26 wherein the insert comprises the thermoset reaction product of the thermosetting reaction media containing from about 25 to about 45 parts by weight of an epoxidized vegetable oil from about 10 to about 40 percent by weight of the polyalkylene ester polyester.
39. The storage container combination according to claim 36 wherein the insert is chemically bonded to a surface area of the supportive base by thermosetting the reaction media upon the surface area.
40. The combination according to claim 39 wherein the combination comprises a hygienic container possessing the antimicrobial properties imparted thereto by the insert.
41. The container combination according to claim 26 wherein the polyether diol and the polyether triol comprise a sequenced oxyalkylene polyols grouping selected from a polyoxyethylene and a polyoxypropylene grouping with said polyether diol and the polyethertriol each having a molecular weight ranging from about 3000 to about 6000 and the epoxidized oil consists essentially of an epoxidized soybean oil.
42. A method for preparing a container combination having an aseptic surface and a sufficient stable adhesiveness and cohesiveness to retain and release a stowed item placed thereupon, said method comprising:
- A. providing a supportive base having a surface area of a sufficient size and structural support to support the stowed item, and
- B. placing a cohesive and adhesive thermoset viscoelastomeric insert in an interfacing relationship to the surface area of the supportive base with the insert compositionally comprising a thermoset viscoelastomeric reaction product of a thermosetting viscoelastomeric reaction media comprised of: a) from about 10 to about 35 percent by weight of a polydiol; b) about 25 to about 35 percent of weight of a polytriol; c) about 4 to about 7 percent by weight of an isocyanate prepolymer; d) about 42 to less than 50 percent by weight of an epoxidized vegetable oil; and e) an effective amount of a catalytic thermosetting catalyst for curing the thermosetting reaction media.
43. The method according to claim 42 wherein the method includes initially coating the surface area of the supportive base with the reaction media and thereafter allowing the thermosetting reaction media to cure to the thermoset viscoelastomeric reaction product and thereby securely bond the thermoset viscoelastomeric reaction product insert to the supportive base.
44. The method according to claim 42 wherein the reaction media comprises:
- a) from about 10 to about 35 percent by weight of a polydiol;
- b) about 25 to about 35 percent of weight of a polytriol;
- c) about 4 to about 7 percent by weight of an isocyanate prepolymer; and
- d) about 42 to less than 50 percent by weight of an epoxidized vegetable oil.
45. The method according to claim 42 wherein the providing comprises the providing of a rigid container containing multiple compartments and the placing comprises placing the thermoset viscoelastomeric insert in at least one of the compartments with the insert being adhesively engaged and releasably secured to the compartment.
46. The method according to claim 45 wherein the container comprises a fishing tackle box and the method includes adhesively engaging stowable fishing gear to the insert.
47. The method according to claim 42 wherein the combination comprises a hygienic combination fitted with an antimicrobial insert of said thermoset reaction product.
48. The method according to claim 42 wherein the preparing includes a chemical bonding of the reaction media onto the supportive base by a curing of the reaction media applied to the surface area of the supportive base to securely bond thermoset reaction product the insert to the base.
49. A thermoset viscoelastomeric reaction product having a high degree of adhesiveness and cohesiveness towards items placed in contact therewith, said viscoelastomeric reaction product comprising a reaction product of a thermosetting reaction media comprised of:
- A. from about 3 to about 8 percent by weight of an isocyanate prepolymer;
- B. from about 20 to about 40 parts by weight of a cross-linking polyoxyalkylene triol;
- C. from about 20 to about 40 parts by weight of a straight chain producing polyoxyalkylene diol with the cross-linking caused by the polymerization of the polyoxyalkylene triols being separated by intervening straight chain bridging polymerizates provided by the polyoxyalkylene diol polymerizate with the weight ratio of polyoxyalkylene triols to polyoxyalkylene diols of the reaction product ranging from about 3:2 to about 2:3; and
- D. from about 0 to less than 50 percent by weight of an epoxidized triglyceride; and
- E. an ester plasticizer in an amount in excess of 5 percent by weight of the total reaction media weight with the amount of ester plasticizer and the epoxidized triglyceride present in the thermoset viscoelastomeric reaction product being sufficient to provide an adhesion release strength of more than 300 gf/cm2.
50. The thermoset viscoelastomer according to claim 49 wherein the polyoxyalkylene triol and the polyoxyalkylene diol each have an alkylene grouping of either an ethylene group or a propylene group.
51. The viscoelastomeric reaction product according to claim 50 wherein the molecular weight of the polyoxyalkylene diol and the polyoxyalkylene triol range from about 3000 to about 6000.
52. A thermoset viscoelastomeric reaction product obtained from a thermosetting reaction media comprised of:
- A. from about 3 to about 10 percent by weight of an isocyanate prepolymer;
- B. from about 10 to about 40 percent by weight of a polyether triol having molecular weight of at least 1000;
- C. from about 10 to about 35 percent by weight of a polyether diol having a molecular weight of at least 1000 with the weight ratio of polyether diol to polyether triol ranging from 7:13 to 13:7; and
- D. from about 20 to less than 50 percent by weight of a plasticizer
- with said polyether diol providing sufficient straight chain linkage to permit a cohesive loading of an effective amount of plasticizer within the reaction product to provide an adhesion release strength of more than 300 grams of force per square centimeter.
53. The reaction product according to claim 52 wherein the amount of prepolymer ranges from about 5 to about 8 percent by weight, the amount of polyether triol ranges from about 20 to about 30 percent by weight with the polyether triol having a molecular weight ranging from about 4000 to about 8000, from about 20 to about 30 percent by weight of the polyether diol with the polyether diol having a molecular weight ranging from about 3000 to about 6000 and a total plasticizer content ranging from about 25 to about 45 percent by weight.
54. The reaction product according to claim 53 wherein the plasticizer comprises an epoxidized vegetable oil plasticizer and the ester plasticizer is characterized as having a molecular weight of less than 500 with said epoxidized vegetable oil and said ester plasticizer being present in the thermosetting reaction media at an epoxidized vegetable oil to ester plasticizer weight ratio ranging from about 1:1 to about 6:1.
55. The thermoset viscoelastomeric reaction product according to claim 52 wherein the reaction media contains:
- a) from about 10 to about 30 percent by weight of a polyetherdiol;
- b) about 25 to about 35 percent of weight of a polyethertriol;
- c) about 4 to about 7 percent by weight of an di-isocyanate prepolymer; and
- d) about 42 to less than 50 percent by weight of an epoxidized vegetable oil
- catalyzed in the presence of a catalytic amount of thermosetting catalyst for curing the thermosetting reaction media.
56. The reaction product according to claim 55 wherein the weight ratio of polyether triol to the polyetherdiol and the amount of plasticizer are preselected so as to provide the adhesion release strength ranging from about 400 gf/cm2 to less than about 1600 gf/cm2.
57. The reaction product according the claim 55 wherein the polyether diol and the polyether triol contains either an ethylene or propylene linkage bridging between the oxy groups with the polyether diol having a molecular weight ranging from about 2000 to about 6000 and the polyether diol having a molecular weight ranging from about 3000 to about 7000.
58. The thermoset reaction product according to claim 56 wherein the isocyanate comprises diisocyanate in an amount ranging from about 5 to about 8 percent by weight, the polyether triol ranges from about 20 to about 30 percent by weight, the polyether diol ranges from about 20 to about 30 percent by weight and the total plasticizer weight ranges from about 25 to about 40 percent by weight and the weight ratio of triol to diol ranging from about 2:3 to about 3:2.
59. The reaction product according to 58 wherein the weight ratio of polyether triol to the polyether diol and the amount of plasticizer within the reaction media are adjusted sufficiently to provide a reaction product with the adhesive release strength ranging from about 500 to about 1000 gf/cm2.
60. A method for preparing a stable, adhesive and cohesive thermoset viscoelastomeric reaction product having an adhesion release strength of more than 300 gf/cm2, said method comprising:
- A. Providing a substantially uniform uncured thermosetting reaction media admixture comprised of a substantially uniform admixture of an isocyanate prepolymer an effective amount of plasticizer with the amount containing less than 50 percent by weight of an epoxidized triglyceride plasticizer, from about 35 to about 55 percent by weight polyols with said polyols consisting essentially of straight chain linking diols and cross-linking triols each having repetitive oxygen containing functional groups at a diols to triols weight ratio ranging from about 7:13 to about 13:7 with the weight ratio and the effective amount of plasticizer within the reaction media being sufficient to provide an adhesion release strength of more than 300 grams of force per square centimeter,
- B. forming thermosetting reaction media to a desired prefabricated article form and
- C. curing the thermosetting reaction media to provide thermoset viscoelastomeric reaction product of the desired prefabricated article form.
61. The method according to claim 60 wherein the reaction media comprises:
- a) from about 10 to about 20 percent by weight of a polyetherdiol;
- b) about 25 to about 35 percent of weight of a polyethertriol;
- c) about 4 to about 7 percent by weight of an di-isocyanate prepolymer; and
- d) about 42 to less than 50 percent by weight of an epoxidized vegetable oil.
62. The method according to claim 61 wherein the polyether diol and the polyether triol comprise a polyalkylene ether having a alkylene grouping of 2 to 3 carbon atoms with the polyether triol having a molecular weight ranging from about 3000 to about 7000 and the molecular weight of the polyether diol ranges from about 2000 to about 6000.
63. The method according to claim 62 wherein the forming the reaction media in a sheet or film prefabricated form.
64. The method according to claim 63 wherein the prefabricated article form has a thickness of less than 80 mil.
65. The method according to claim 62 wherein the prefabricated form comprises the thermoset reaction product chemically bonded to a flexible support.
66. The method according to claim 62 wherein the forming includes a depositing of the uncured reaction media upon an inert substrate allowing the reaction media to cure to the desired prefabricated form and recovering the desired prefabricated form therefrom.
67. The method according to claim 61 wherein the reaction media is chemically bonded to a hygienic device to impart aseptic properties to the device.
68. The method according to claim 55 which includes prefabricating the reaction product in the form of an insertable insert for a stowing container and covering each surface of the insert with a protective covering to protect the insert from external contamination.
69. The reaction product according to claim 13 wherein the reaction product comprises an insertable adhesive and cohesive insert for use in a stowing container with both major surfaces of the insert having a protective covering to protect the insert from external contamination.
Type: Application
Filed: Aug 7, 2017
Publication Date: Jan 3, 2019
Patent Grant number: 11124596
Inventor: Matthew Kriesel (Melrose, WI)
Application Number: 15/731,815
