PEN NEEDLE ASSEMBLY FOR DELIVERING DRUG SOLUTIONS
In one aspect, a pen needle assembly is provided herein which includes a hub, and a needle fixed to the hub, the needle having proximal and distal ends with a lumen extending therebetween. The needle extends distally from the hub to define an exposed length between the distal end of the needle and the hub in the range of about 5.0 to 9.0 mm. The hub defines a post formed about the needle, the post having a distally-facing first skin engaging surface. The exposed length of the needle extends distally from the first skin engaging surface. The hub also defines a distally-facing second skin engaging surface which at least partially circumscribes the first skin engaging surface. The second skin engaging surface being located proximally of the first skin engaging surface. Advantageously, a pen needle assembly is provided having two skin engaging surfaces which provide stability in achieving subcutaneous injections.
This application is a divisional of U.S. patent application Ser. No. 14/172,288, filed Feb. 4, 2014, which is a division of U.S. patent application Ser. No. 13/138,549, filed Dec. 13, 2011, which is based on PCT Patent Application No. PCT/US2010/026129, filed Mar. 3, 2010, which is based on and claims priority of U.S. Provisional Patent Application Ser. No. 61/209,050, filed Mar. 3, 2009, the entire disclosure of said prior applications being incorporated herein by reference.
FIELD OF THE INVENTIONThis invention relates to pen needle assemblies and, more particularly, to pen needle assemblies for delivering drug suspensions.
BACKGROUND OF THE INVENTIONPen needle assemblies are well known in the art. To minimize discomfort, pen needle assemblies typically use needles in the range of 29 to 31 gauge. Where a pen injector is used to mix or reconstitute substances into a solution for delivery, thin needles, such as those in the range of 29 to 31 gauge, may be susceptible to clogging by agglomerations which result from re-suspension or incomplete mixing of the substances.
SUMMARY OF THE INVENTIONIn one aspect, a pen needle assembly is provided herein which includes a hub, and a needle fixed to the hub, the needle having proximal and distal ends with a lumen extending therebetween. The needle extends distally from the hub to define an exposed length between the distal end of the needle and the hub in the range of about 5.0 to 9.0 mm. The hub defines a post formed about the needle, the post having a distally-facing first skin engaging surface. The exposed length of the needle extends distally from the first skin engaging surface. The hub also defines a distally-facing second skin engaging surface which at least partially circumscribes the first skin engaging surface. The second skin engaging surface being located proximally of the first skin engaging surface. Advantageously, a pen needle assembly is provided having two skin engaging surfaces which provide stability in achieving subcutaneous injections.
Objects, advantages, and salient features of the invention will become apparent from the following detailed description, which, taken in conjunction with the annexed drawings, discloses exemplary embodiments of the invention.
The above benefits and other advantages of the various embodiments of the present invention will be more apparent from the following detailed description of exemplary embodiments of the present invention and from the accompanying figures, in which:
Throughout the drawings, like reference numbers will be understood to refer to like parts, components and structures.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTSWith reference to the drawing figures, a pen needle assembly is shown and generally designated with the reference numeral 10. The pen needle assembly 10 is useable with various pen injectors for administering medicament. The pen needle assembly 10 is particularly well-suited to administer medicament which is mixed into a solution inside the associated pen injector, such as by re-constitution or mixing of two or more components (wet or dry), such as liquid and solid powder of particles, and/or medicament having particles in the formulation suspension. In either case, particles or particle agglomerations may be found in the medicament which may partially or wholly clog the lumen of a prior art administering needle. The pen needle assembly 10 provides an arrangement for delivering the suspension through minimizing the clogging of a needle lumen.
The pen needle assembly 10 generally includes a hub 12 and a needle 14. The needle 14 is fixed to the hub 12 by any known technique, e.g., adhesion, and includes a proximal end 16, a distal end 18 and a lumen 20 extending therebetween.
As used herein, the term “proximal”, and derivatives thereof, shall refer to a direction away from a patient during use (i.e., the non-patient end), and the term “distal”, and derivatives thereof, shall refer to a direction towards a patient during use (i.e., the patient end).
The hub 12 includes a body 22 which is preferably formed of a polymeric material, e.g. thermoplastic. The body 22 includes an open proximal end 24 which exposes the proximal end 16 of the needle 14. Preferably, the pen needle assembly 10 is removably mountable onto a medical pen injector 1. This permits replacement of the pen needle assembly in allowing multiple injections to be administered by the pen injector 1. To this end, mounting features 26 are formed on the body 22 for engaging cooperating mounting features F on the pen injector 1. The mounting features 26 and F may be of any known type including cooperating threads, mechanical features (e.g., bayonet-type lock) and/or surface configurations, such as Luer surfaces. Alternatively, the hub 12 may be non-removably fixed to, or formed integrally with, the pen injector 1. This configuration is useable with a single-use injector which is disposed of after one injection.
The proximal end 16 of the needle 14 is sized to access medicament M contained within the pen injector 1 with the hub 12 being mounted to the pen injector 1. Typically, the medicament M will be housed within a reservoir or cartridge accommodated within the pen injector with a septum S forming a seal at the distal end thereof. The proximal end 16 is sufficiently sized to pierce through the septum S to access the medicament M with the hub 12 being mounted to the pen injector 1. The medicament M may have clumps or agglomerations A floating therein.
The pen needle assembly 10 is configured to administer an injection of the medicament M into the subcutaneous region of a patient's skin. In addition, the pen needle assembly 10 is configured to minimize clogging in the lumen 20 resulting from insufficient depth of injection (i.e., clogging caused by attempted injection into the dermis/epidermis layer). With the pen needle assembly 10, an injection may be administered in the subcutaneous region with minimal concern for clogging of the lumen 20.
The needle 14 has an exposed length L1 which is defined between the distal end 18 of the needle 14 and the hub 12. The exposed length L1 is the portion of the needle 14 that extends distally from the hub 12 and that may be inserted into the patient during an injection. The exposed length L1 is in the range of about 5.0 to 9.0 mm.
In addition, a beveled surface 28 extends proximally from the distal end 18 of the needle 14 in which distal opening 30 is defined. The lumen 20 terminates at the distal opening 30. As will be appreciated by those skilled in the art, the beveled surface 28 may include various configurations including having multiple facets or bevels with the surfaces being of various configurations, including being partially or wholly planar and/or arcuate. The beveled surface 28 provides the distal end 18 of the needle 14 with a sharpened configuration for insertion into a patient.
Length L2 of the needle 14 corresponds to the length of needle 14 over which the beveled surface 28 extends. The length L2 is preferably in the range of 30%-60% of the exposed length L1. The length L2 is measured along the longitudinal axis of the needle 14 and not along the length of the beveled surface 28. The length L2, being in the range of 30%-60% of the exposed length L1, provides the distal opening 30 with an elongated shape that is minimally susceptible to clogging in the lumen 20 by any of the agglomerations A formed in the medicament M. It is additionally preferred that the needle 14 be of 25 gauge or larger in size, more preferably in the range of 20-25 gauge. With the needle 14 being of 25 gauge or larger in size, the lumen 20 is larger in cross-sectional size than a lumen of typical prior art pen needles (typical prior art pen needles being in the range of 29-31 gauge). With the needle 14 being of a larger gauge (25 gauge or larger in size), the lumen 20 is better configured to deliver the medicament M as a suspension (e.g., reconstituted or mixed solution) in being less susceptible to clogging of the lumen 20 by any of the agglomerations A formed in the medicament M.
In addition, to achieve a subcutaneous injection, it is preferred that the body 22 of the hub 12 define a post 32 about the needle 14. The post 32 includes a distally-facing first skin engaging surface 34, which is defined about the needle 14 continuously or discontinuously. The first skin engaging surface 34 acts as a stop against excessive insertion of the needle 14 into the patient. Preferably, the exposed length L1 is defined between the distal end 18 of the needle 14 and the first skin engaging surface 34. It is preferred that the post 32 be limited in its outer diameter so as to be smaller than the overall diameter or footprint of the body 22. Preferably, the first skin engaging surface 34 radiates outwardly from the needle 14 and terminates at an outer diameter D1, which more preferably is 0.121″.
It is further preferred that the hub 12 defines a distally-facing second skin engaging surface 36 which is spaced radially outwardly from, and at least partially circumscribes, the first skin engaging surface 34. The second skin engaging surface 36 is located proximally of the first skin engaging surface 34 so as to define an offset δ which is preferably in the range of 0.07″-0.10″. As shown in
With reference to
As shown in
Preferably, the ratio of the diameter D1 to the diameter D2 (D1/D2 ratio) is in the range of 0.25 to 0.58, more preferably the ratio is 0.36. It has been found that with these ratios, acceptable skin tension is created at the site of the injection with good stability. It has been found that if the diameter D2 is too large, insufficient skin tension is created and a shallow injection may result; if the diameter D2 is too small, there may be a lack of stability for injection, with less perpendicularity (which is desired) and a shallow injection resulting.
With reference to
With respect to the results, the injections were observed and ranked: a ranking of 4 corresponds to a deep subcutaneous injection; a ranking of 3 corresponds to a subcutaneous injection; a ranking of 2 corresponds to a shallow subcutaneous injection; a ranking of 1 corresponds to an intradermal injection; and, a ranking of 0 corresponds to a needle clogged by the dermis/epidermis. As can be seen in the left column, with the pen needle assembly 10 of the subject invention, repeated subcutaneous injections were achieved without clogging.
In particular, with reference to
The right band column of
As can be seen in
The pen needle assembly 10 may be packaged for use, as shown in
The shell 44 may be maintained on the pen needle assembly 10 in any known manner which permits releasable retainment of the shell 44 on the hub 12, including by frictional interengagement, frangible connection, mechanical connection and/or fusion or adhesion, such as spot fusion or adhesion. The force of retention for maintaining the shell 44 in the hub 12 should be great enough to prevent separation of the shell 44 from the hub 12 during normal transporting and storage, which may involve jarring or other force application to the combined package. It is preferred that the shell 44 be re-mountable onto the hub 12 after use (i.e., after an injection) to cover the needle 14 in a post-use state. It is preferred that the configuration for releasable retainment permit re-mounting of the shell 44 and retention thereof on the hub 12. In this manner, the pen needle assembly 10 may be disposed of with the needle 14 in a used state being covered.
Preferably, as shown in
It is preferred that an audible signal be generated upon the shell 44 being properly mounted onto the hub 12 in entering the retained state therewith. For example, the snaps 54 may have sufficient inherent resilience so as to generate a click, or other audible signal, upon snap engaging the snap recesses 56.
The pen needle assembly 10 is preferably mounted onto the pen injector 1 prior to any necessary preparation of the medicament M, such as by mixing or reconstituting components found in the pen injector 1. It is preferred that a sufficiently strong retaining force be provided for the shell 44 on the hub 12 so as to retain the shell 44 on the hub 12 during any shaking or other agitation of the pen injector 1 in preparing the medicament M. The agitation may include tapping the shield 44 against a surface. The retaining force needs to be sufficiently strong to prevent separation under such conditions. Subsequent manual removal of the shield 44 from the hub 12, however, must be permitted to allow priming of the needle 14 and subsequent injection.
The inherent resilience of the retaining force may also be sufficiently strong to permit rotational force applied to the shell 44 to be transmitted to the hub 12 in mounting the pen needle assembly 10 onto the pen injector 1, particularly where the mounting features 26 and F are cooperating threads.
A barrier sheet or film 58 may be also provided to be applied in removable securement across the proximal end 48 of the shell 44 to wholly enclose, with the shell 44, the pen needle assembly 10 in a packaged state. Preferably, the sheet 58 provides a sterility barrier. The pen needle assembly 10 may be sterilized prior to packaging within the shell 44 or while inside the shell 44. The sheet 58 may be secured to the shell 44 using known techniques, such as adhesion or fusion. A grip 60 may be provided to extend from the sheet 58 to facilitate removal thereof.
The foregoing embodiments and advantages are merely exemplary and are not to be construed as limiting the scope of the present invention. The description of exemplary embodiments of the present invention is intended to be illustrative, and not to limit the scope of the present invention. Various modifications, alternatives and variations will be apparent to those of ordinary skill in the art, and are intended to fall within the scope of the invention as defined in the appended claims and their equivalents.
Claims
1. A pen needle assembly comprising:
- a hub having a proximal end and a distal end with an axial face;
- a collar extending axially from said axial face of said hub and spaced radially inward from a peripheral edge of said body, said collar having an axially facing end wall;
- a post extending from said end wall, said post having a distal end and a central opening extending through said post and receiving a needle fixed to said post, said needle extending axially from said post, said distal end of said post having an annular axial face spaced radially outward from said needle and defining a first annular skin contact surface;
- a member having an annular shape and extending axially from said distal end of said collar, said member spaced radially outward from said post and having an annular axial face spaced axially from said axial face of said post, and where said axial face of said post is spaced distally from said axial face of said member a distance of at least about 0.07.
2. The pen needle assembly according to claim 1, wherein said needle extends distally from said hub to define an exposed length in the range of about 5.0 to 9.0 mm, and where said axial face of said post is spaced distally from said axial face of said member a distance of about 0.07 to about 0.10 inch.
3. The pen needle assembly according to claim 1, wherein
- said annular axial face of said post has a first diameter D1 and said annular axial surface of said annular member has a second diameter D2, and where a ratio of said diameter D1 to said diameter D2 is about 0.25:1 to about 0.58:1.
4. The pen needle assembly according to claim 3, wherein
- said ratio of said first diameter D1 to said second diameter D2 is about 0.36:1.
5. The pen needle assembly according to claim 1, wherein
- said annular axial face of said post is spaced from said annular axial face of said annular member a distance of about 0.07 to 0.10 inch.
6. The pen needle assembly according to claim 5, wherein
- said axial face of said post is radially spaced from said annular face of said member a distance of about 0.09 inch.
7. The pen needle assembly according to claim 1, wherein
- said annular member is radially spaced from said post a distance to form an annular recess between said post and said annular member.
8. The pen needle assembly according to claim 1, further comprising
- a shell configured for releasable retainment on said hub, said shell being retainable on said hub with said shell covering at least a portion of said needle, the force of said retainment being sufficiently great to maintain said shell retained on said hub with said pen needle assembly being mounted to a medical pen injector with the medical pen injector being shaken to prepare a medicament contained therein for administration to a patient.
9. The pen needle assembly according to claim 8, wherein said releasable retainment is obtained by one or more of the group consisting of frictional interengagement, frangible connection, mechanical connection, fusion and adhesion.
10. A pen needle assembly comprising:
- a hub having a proximal end and a distal end with an axial face;
- a post extending axially from said distal end of said hub, said post having a distal end and a central opening extending through said post and receiving a needle, where said needle is fixed to said post and extends axially from said post, said distal end of said post having an annular axial face spaced radially outward from said needle and defining a first annular skin contact surface; and
- a member extending axially from said distal end of said body, said member having an outer peripheral edge spaced radially outward from said post and having an axially facing distal surface spaced axially from said annular axial face of said post, and where said annular axial face of said post is spaced axially from said distal surface of said annular member a distance of about 0.07 to about 0.10 inch.
11. The pen needle assembly according to claim 10, wherein said hub further comprises
- a body having a collar extending axially from said distal end of said body and spaced radially inward from a peripheral edge of said body, said collar having an end wall, and where said post and said member extend from said end wall.
12. The pen needle assembly according to claim 11, wherein said member comprises a plurality of fins extending radially outward from said post, said fins having an axially facing surface spaced proximally from said distal end of said post.
13. The pen needle assembly according to claim 12, wherein each of said fins has a radial end face oriented substantially parallel to a longitudinal axis of said hub.
14. The pen needle assembly according to claim 11, wherein said distal end of said post has a substantially conical shaped portion.
15. The pen needle assembly according to claim 11, wherein said member has an annular axial face spaced axially from said annular axial face of said post.
16. The pen needle assembly according to claim 11, wherein said needle extends distally from said hub to define an exposed length in the range of about 5.0 to 9.0 mm.
17. The pen needle assembly according to claim 15, wherein said annular axial face of said post has a first diameter D1 and said annular axial face of said member has a second diameter D2, and where a ratio of said diameter D1 to said diameter D2 is about 0.25:1 to about 0.58:1.
18. The pen needle assembly according to claim 16, said ratio of said first diameter D to said second diameter D2 is about 0.36:1.
19. The pen needle assembly according to claim 15, wherein said annular axial face of said post is spaced from said annular axial face of said annular member a distance of about 0.07 to 0.10 inch.
20. The pen needle assembly according to claim 19, wherein said axial face of said post is radially spaced from said annular surface of said annular member a distance of about 0.09 inch.
21. The pen needle assembly according to claim 19, wherein said axial face of said post is radially spaced from said annular surface of said annular member a distance of about 0.09 inch.
22. A method of injecting a medicament to a patient, comprising the steps of:
- connecting a pen needle assembly to a medical pen injector containing the medicament,
- said pen needle assembly comprising;
- a hub having a proximal end and a distal end with an axial face;
- a collar extending from said axially from said axial face of said hub and spaced radially inward from a peripheral edge of said body, said collar having an axially facing end wall;
- a post extending from said end wall, said post having a distal end and a central opening extending through said post and receiving a needle fixed to said post and extending axially from said post, said distal end of said post having an annular axial face spaced radially outward from said needle and defining a first annular skin contact surface;
- an annular member extending axially from said distal end of said collar, said annular shaped member spaced radially outward from said post and having an annular axial face spaced axially from said axial face of said post, and where said axial face of said post is spaced distally from said axial face of said annular member a distance of about 0.07 to about 0.10 inch;
- introducing said needle into the patient where said annular axial face of said post and said annular axial face of said annular member contact a surface of the skin of the patient to limit a depth of penetration; and
- injecting the medication into the patient.
23. The method according to claim 22, wherein said needle extends distally from said hub to define an exposed length in the range of about 5.0 to 9.0 mm.
24. The method according to claim 23, wherein said annular axial face of said post has a first diameter D1 and said annular axial surface of said annular member has a second diameter D2, and where a ratio of said diameter D1 to said diameter D2 is about 0.25:1 to about 0.58:1.
25. The method according to claim 24, wherein said annular axial face of said post is spaced from said annular axial face of said annular member a distance of about 0.07 to 0.10 inch.
26. The method according to claim 25, said annular member is radially spaced from said post a distance to form an annular recess between said post and said annular member.
Type: Application
Filed: Dec 19, 2018
Publication Date: Apr 25, 2019
Inventors: Michael A. DiBiasi (West Milford, NJ), Robert Banik (Long Valley, NJ), Roger W. Groskopf (Saddle Brook, NJ), Min Wei (Carmel, IN)
Application Number: 16/225,948