Compressor Having Counterweight
A compressor may include a compression mechanism, a motor, and a counterweight assembly. The motor assembly is drivingly engaged to the compression mechanism and includes a rotor driving a driveshaft. The rotor drives the driveshaft. The counterweight assembly is mounted axially onto the driveshaft of the motor assembly and has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates. Each first plate defines a first polygonal-shaped aperture that has a plurality of sides. Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
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This application claims the benefit of U.S. Provisional Application No. 62/588,953, filed on Nov. 21, 2017. The entire disclosure of the above application is incorporated herein by reference.
FIELDThe present disclosure relates to a compressor having a counterweight.
BACKGROUNDThis section provides background information related to the present disclosure and is not necessarily prior art.
A compressor may include counterweights press fitted axially onto a driveshaft of a motor assembly to facilitate balancing of the motor assembly. Press-fitting conventional counterweights onto the driveshaft requires time consuming and expensive machining of the inner bore of the counterweights and the driveshaft, and requires considerable assembly force. The present disclosure provides counterweights that do not require tight tolerance machining of the inner bore and the driveshaft. The counterweights of the present disclosure also reduce the assembly force needed to press fit the counterweights onto the driveshaft while providing increased retention of the counterweights onto the driveshaft.
SUMMARYThis section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
In one form, a compressor includes a compression mechanism, a motor, and a counterweight assembly. The motor assembly is drivingly engaged to the compression mechanism and includes a rotor driving a driveshaft. The rotor drives the driveshaft. The counterweight assembly is mounted axially onto the driveshaft of the motor assembly and has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates. Each first plate defines a first polygonal-shaped aperture that has a plurality of sides. Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
In some configurations, the first and second plates are attached to each other by fasteners.
In some configurations, each of the first plates is disposed directly adjacent to at least one of the second plates.
In some configurations, the counterweight assembly includes a unitary counterweight attached to the first laminated stack of plates.
In some configurations, the unitary counterweight is formed from a different material than the first and second plates.
In some configurations, the counterweight assembly includes a second laminated stack of plates mounted axially onto the driveshaft and attached to the first laminated stack of plates. A U-shaped recess is formed in the second laminated stack of plates.
In some configurations, a solid body is contained in the U-shaped recess formed in the second laminated stack of plates.
In some configurations, the solid body is made up of a different material than the first and second laminated stack of plates.
In some configurations, the counterweight assembly includes a second U-shaped laminated stack of plates attached to the first laminated stack of plates.
In some configurations, a recess is formed in the second U-shaped laminated stack of plates.
In some configurations, the first laminated stack of plates are attached to the rotor.
In some configurations, the counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
In another form, a compressor includes a compression mechanism, a motor assembly, and first and second counterweight assemblies. The motor assembly is drivingly engaged to the compression mechanism. The motor assembly includes a rotor and a driveshaft. The rotor drives the driveshaft. The first and second counterweight assemblies are mounted axially onto the driveshaft with the rotor disposed therebetween. Each of the first and second counterweight assemblies has a first laminated stack of plates that includes a plurality of first plates and a plurality of second plates. Each first plate defines a first polygonal-shaped aperture that has a plurality of first sides. Each second plate defines a second polygonal-shaped aperture that has a plurality of second sides. The first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
In some configurations, edges of the first plates are misaligned with edges of the second plates.
In some configurations, edges of the first plates are aligned with edges of the second plates.
In some configurations, the first counterweight assembly and the second counterweight assembly are attached to the rotor.
In some configurations, the first counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTIONExample embodiments will now be described more fully with reference to the accompanying drawings.
Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
When an element or layer is referred to as being “on,” “engaged to,” “connected to” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
The principles of the preset disclosure are suitable for incorporation in many different types of scroll and rotary compressors, including hermetic machines, open drive machines and non-hermetic machines. For exemplary purposes, a compressor 10 is shown as a hermetic scroll refrigerant-compressor of the low-side type (i.e., where the motor and at least a portion of the compression mechanism are disposed in a section-pressure region of the compressor) as illustrated in
With reference to
The shell assembly 12 may generally form a compressor housing and may include a cylindrical shell 26, an end cap 28 at the upper end thereof, a transversely extending partition 30, and a base 32 at a lower end thereof. The end cap 28 and the partition 30 may generally define a discharge chamber 34. A suction gas inlet fitting 38 may be attached to the shell assembly 12 at another opening and may communicate with a suction chamber 40 defined by the shell 26 and the partition 30. The partition 30 may include a discharge passage 42 therethrough providing communication between the compression mechanism 18 and the discharge chamber 34.
The bearing housing assembly 14 may be affixed to the shell and may include a main bearing housing 44 and a bearing 46. The main bearing housing 44 may house the bearing 46 therein and may define an annular flat thrust bearing surface 48 on an axial end surface thereof.
The motor assembly 16 may include a motor stator 50, a rotor 52, and a driveshaft 54. The motor stator 50 may be press fit into the shell 12. The driveshaft 54 may be rotatably driven by the rotor 52 and may be rotatably supported within the bearing 46. The rotor 52 may be press fit on the driveshaft 54. The driveshaft 54 may include an eccentric crankpin 56.
The compression mechanism 18 may generally include an orbiting scroll 58 and a non-orbiting scroll 60. The orbiting scroll 58 may include an end plate 62 having a spiral wrap 64 on the upper surface thereof and an annular flat thrust surface 66 on the lower surface. The thrust surface 66 may interface with the annular flat thrust bearing surface 48 on the main bearing housing 44. A cylindrical hub 68 may project downwardly from the thrust surface 66 and may have a drive bushing 70 rotatably disposed therein. The drive bushing 70 may include an inner bore in which the crankpin 56 is drivingly disposed. A flat surface of the crankpin 72 may drivingly engage a flat surface in a portion of the inner bore of the drive bushing 70 to provide a radially compliant driving arrangement.
The non-orbiting scroll 60 may include an end plate 74 and a spiral wrap 76 projecting downwardly from the end plate 74. The spiral wrap 76 may meshingly engage the spiral wrap 64 of the orbiting scroll 58, thereby creating a series of moving fluid pockets. The fluid pockets defined by the spiral wraps 64, 76 may decrease in volume as they move from a radially outer position (at a section pressure) to a radially intermediate position (at an intermediate pressure) to a radially inner position (at a discharge pressure) throughout a compression cycle of the compression mechanism 18.
The end plate 74 may include an annular recess 82. The annular recess 82 may receive the seal assembly 20 and cooperate with the seal assembly 20 to define an axial biasing chamber 84 therebetween. The biasing chamber 84 is in communication with one of the series of moving compression pockets at an intermediate pressure via a passageway (not shown). Intermediate-pressure working fluid within the biasing chamber 84 may axially bias the non-orbiting scroll 60 towards the orbiting scroll 58.
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The unitary counterweight 98 maybe attached to the laminated stack of plates 96 by fasteners 100 (e.g., rivets) to further adjust the mass and center of gravity of the second counterweight assembly 22b, and to facilitate balancing of the rotor 52 and the driveshaft 54 of the motor assembly 16. While the configuration shown in
With reference to
With reference to
The second laminated stack of plates 326 may include a plurality of first and second plates 326a, 326b. The plates 326a, 326b may be made out of a metallic material, for example, and may be formed by a stamping process, for example. The first and second plates 326a, 326b may be stacked in an alternating fashion similar to the laminated stack of plates 86 described above.
Each of the first and second plates 326a, 326b may define a polygonal-shaped aperture that together (i.e., when the plates 328a, 328b are attached to each other) forms a polygonal-shaped bore 330 in the laminated stack of plates 326. Although the polygonal-shaped aperture in each plate 326a, 326b is shown as a nonagon (i.e., a nine-sided polygon), in some configurations, the polygonal-shaped aperture may have more or less than nine sides 332. The sides 332 of the polygon-shaped aperture of the first plate 326a may be rotationally misaligned from the sides 332 of an adjacent second plate 326b in a similar manner as the sides 92 of the plates 86a, 86b described above.
Each of the first and second plates 326a, 326b may also define a U-shaped aperture that together (i.e., when the plates 326a, 326b are attached to each other) forms a U-shaped recess 334 in the laminated stack of plates 326. The recess 334 may adjust the mass and the center of gravity of the counterweight assembly 322a. Although the recess 334 shown in
With reference to
The second laminated stack of plates 426 may include a plurality of first and second plates 426a, 426b. The plates 426a, 426b may be made out of a metallic material, for example, and may be formed by a stamping process, for example. The first and second plates 426a, 426b may be stacked in an alternating fashion similar to the laminated stack of plates 86 described above.
Each of the first and second plates 426a, 426b may define a U-shaped aperture that together (i.e., when the plates 426a, 426b are attached to each other) forms a U-shaped recess 430 in the second laminated stack of plates 426. The recess 430 may adjust the mass and the center of gravity of the counterweight assembly 422a. In some configurations, as shown in
With reference to
The laminated stack of rings 526 may include a plurality of first and second rings 526a, 526b. The first and second rings 526a, 526b may be made out of a metallic material, for example, and may be formed by a stamping process, for example. The first and second rings 526a, 526b may define polygon-shaped apertures 528 that are aligned with polygon-shaped apertures 530 of first and second plates 524a, 524b of the laminated stack of plates 524. The apertures 528 of the rings 526a, 526b may have sides that are rotationally misaligned in a similar manner as the sides 92 of the plates 86a, 86b described above. The first and second rings 526a, 526b may cooperate with the laminated stack of plates 524 to increase the engagement length between the counter weight assembly 522a and the driveshaft 54. In this way, retention between the counterweight assembly 522a and the driveshaft 54 is improved during operation of the compressor 10 while adding minimal mass to the driveshaft 54.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Claims
1. A compressor comprising:
- a compression mechanism;
- a motor assembly drivingly engaged to the compression mechanism, the motor assembly including a rotor and a driveshaft, the rotor driving the driveshaft; and
- a counterweight assembly mounted axially onto the driveshaft of the motor assembly, the counterweight assembly having a first laminated stack of plates including a plurality of first plates and a plurality of second plates, each first plate defining a first polygonal-shaped aperture having a plurality of first sides, each second plate defining a second polygonal-shaped aperture having a plurality of second sides,
- wherein the first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
2. The compressor of claim 1, wherein the plurality of first and second plates are attached to each other by fasteners.
3. The compressor of claim 1, wherein each of the first plates is disposed directly adjacent to at least one of the second plates.
4. The compressor of claim 1, wherein the counterweight assembly includes a unitary counterweight attached to the first laminated stack of plates.
5. The compressor of claim 4, wherein the unitary counterweight is formed from a different material than the plurality of first and second plates.
6. The compressor of claim 1, wherein the counterweight assembly includes a second laminated stack of plates mounted axially onto the driveshaft and attached to the first laminated stack of plates, and wherein a U-shaped recess is formed in the second laminated stack of plates.
7. The compressor of claim 6, wherein a solid body is contained in the U-shaped recess formed in the second laminated stack of plates.
8. The compressor of claim 7, wherein the solid body is made up of a different material than the plurality of first and second plates.
9. The compressor of claim 1, wherein the counterweight assembly includes a second U-shaped laminated stack of plates attached to the first laminated stack of plates.
10. The compressor of claim 9, wherein a recess is formed in the second U-shaped laminated stack of plates.
11. The compressor of claim 1, wherein the first laminated stack of plates are attached to the rotor.
12. The compressor of claim 1, wherein the counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
13. A compressor comprising:
- a compression mechanism;
- a motor assembly drivingly engaged to the compression mechanism, the motor assembly including a rotor and a driveshaft, the rotor driving the driveshaft; and
- first and second counterweight assemblies mounted axially onto the driveshaft with the rotor disposed therebetween, each of the first and second counterweight assemblies having a first laminated stack of plates including a plurality of first plates and a plurality of second plates, each first plate defining a first polygonal-shaped aperture having a plurality of first sides, each second plate defining a second polygonal-shaped aperture having a plurality of second sides,
- wherein the first sides of the first polygonal-shaped apertures are rotationally misaligned with the second sides of the second polygonal-shaped apertures.
14. The compressor of claim 13, wherein edges of the first plates are misaligned with edges of the second plates.
15. The compressor of claim 13, wherein edges of the first plates are aligned with edges of the second plates.
16. The compressor of claim 13, wherein each of the first plates is disposed directly adjacent to at least one of the second plates.
17. The compressor of claim 13, wherein the first counterweight assembly includes a unitary counterweight attached to the first laminated stack of plates.
18. The compressor of claim 13, wherein the first counterweight assembly includes a second laminated stack of plates mounted axially onto the driveshaft and attached to the first laminated stack of plates, and wherein a U-shaped recess is formed in the second laminated stack of plates.
19. The compressor of claim 18, wherein a solid body is contained in the U-shaped recess formed in the second laminated stack of plates, and wherein the solid body is made up of a different material than the plurality of first and second plates.
20. The compressor of claim 13, wherein the first counterweight assembly includes a second U-shaped laminated stack of plates attached to the first laminated stack of plates, and wherein a U-shaped recess is formed in the second U-shaped laminated stack of plates.
21. The compressor of claim 13, wherein the first counterweight assembly and the second counterweight assembly are attached to the rotor.
22. The compressor of claim 13, wherein the first counterweight assembly includes a laminated stack of rings attached to the first laminated stack of plates.
Type: Application
Filed: Oct 26, 2018
Publication Date: May 23, 2019
Applicant: Emerson Climate Technologies, Inc. (Sidney, OH)
Inventor: Roy J. DOEPKER (Lima, OH)
Application Number: 16/172,187