FUNCTIONAL FLUID COMPOSITIONS

The present invention relates to a functional fluid composition comprising a glycol as a base material and a diamine-based noise reducer. According to the present invention as such, the functional fluid composition comprising a glycol as a base material and a diamine-based noise reducer represented by chemical formula 1 has an excellent noise reducing effect. In addition, the functional fluid composition of the present invention has an excellent metal corrosion inhibiting effect even, by using a diamine-based compound as a noise reducer, when a metal corrosion inhibitor composed of a triazole-based compound without including an amine-based compound is used as a metal corrosion inhibitor.

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Description
TECHNICAL FIELD

The present invention relates to a functional fluid composition and, more specifically, to a functional fluid composition comprising a glycol as a base material and a diamine-based noise reducer.

BACKGROUND ART

The present invention relates to a functional fluid composition useful as a brake fluid. As typical automotive brake fluids, type 3 (DOT-3) brake fluid employing only a glycol ether compound as a solvent and type 4 (DOT-4) brake fluid having about 30-60 wt % of a boron ester compound further added to the type 3 (DOT-3) brake fluid are mainly used. The DOT-3 type brake fluid employs only a glycol ether compound, which is a low-molecular weight material, and thus the DOT-3 type brake fluid, when used for a long period of time, absorbs moisture in the air to lower the wet boiling point thereof, thereby causing a vapor lock phenomenon, so that there is a danger of causing a braking accident. Moreover, the DOT-3 type brake fluid has weak metal corrosion inhibiting ability over a long period of time. In addition, the DOT-4 type brake fluid employs a boron ester compound to increase the equilibrium reflux boiling point and the wet boiling point thereof, and thus the DOT-4 type brake fluid has a higher degree of safety compared with the DOT-3 type brake fluid. However, the DOT-4 type brake fluid has problems in that a boron ester-based compound is brought into contact with moisture to cause hydrolysis, so that boric acid is precipitated, causing the deterioration in physical properties of the brake fluid and the generation of foreign materials.

Therefore, the DOT-4 type brake fluid is used while an amine or silane-based type stabilizer is added to prevent the precipitation of boric acid (Korean Patent Publication No. 10-2004-0023917). However, the addition of such a stabilizer causes a significant increase in noise when a master cylinder in the brake apparatus is operated.

In addition, Japanese Patent Publication No. 2013-227380 discloses that a brake fluid containing a fluoride compound has a stick slip preventing effect through the improvement of lubricability. However, a fluoride compound having a lipophilic group is hard to mix with a glycol ether solvent having hydrophilicity.

DETAILED DESCRIPTION OF THE INVENTION Technical Problem

The present inventors endeavored to develop a functional fluid composition, and as a result, the present inventors experimentally confirmed that a functional fluid composition comprising a diamine-based noise reducer represented by chemical formula 1 below has an excellent metal corrosion inhibiting effect as well as an excellent noise reducing effect, and thus the present inventors completed the present invention.

Therefore, an aspect of the present invention is to provide a functional fluid composition comprising a glycol as a base material, the composition comprising a diamine-based noise reducer represented by chemical formula 1 below:

wherein in chemical formula 1, X is an integer of 1 or greater; and Y and Z are 0 or an integer of 1 or greater, the weight average molecular weight of the compound represented by chemical formula 1 being 400 or more.

Technical Solution

In accordance with an aspect of the present invention, there is provided a functional fluid composition comprising a glycol as a base material, the composition comprising a diamine-based noise reducer represented by chemical formula 1 below:

wherein in chemical formula 1, X is an integer of 1 or greater; and Y and Z are 0 or an integer of 1 or greater, the weight average molecular weight of the compound represented by chemical formula 1 being 400 or more.

In the composition of the present invention, the glycol base material includes a glycol compound and a boric acid ester compound.

The glycol compound may be any one known in the art, but preferably, the glycol compound is selected from the group consisting of ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, butylene glycol, polyalkylene glycol, glycol ether, and mixtures thereof. More preferably, the glycol compound suitable for the composition of the present invention is ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, polyalkylene glycol, or glycol ether.

The glycol ether may be any one known in the art, and preferably, the glycol ether is selected from the group consisting of ethylene glycol ethyl ether, diethylene glycol ethyl ether, triethylene glycol ethyl ether, ethylene glycol methyl ether, diethylene glycol methyl ether, triethylene glycol methyl ether, polyethylene glycol methyl ether, ethylene glycol butyl ether, diethylene glycol butyl ether, triethylene glycol butyl ether, polyethylene glycol butyl ether, dipropylene glycol methyl ether, polypropylene glycol methyl ether, and mixtures thereof. More preferably, the glycol ether suitable for the composition of the present invention is ethylene glycol methyl ether, diethylene glycol methyl ether, triethylene glycol methyl ether, polyethylene glycol methyl ether, ethylene glycol butyl ether, diethylene glycol butyl ether, triethylene glycol butyl ether, or polyethylene glycol butyl ether, and most preferably, triethylene glycol monomethyl ether, polyethylene glycol monomethyl ether, or polyethylene glycol monobutyl ether.

The boric acid ester compound is used to prevent the drop of a boiling point due to moisture absorption, and the boric acid ester compound is contained in a content range of 30-60 wt % relative to 100% of the total weight of the functional fluid composition. Here, if the amount of the boric acid ester compound used is less than the above range, a desired effect cannot be achieved. If the amount thereof exceeds the range, the production cost may be increased and boric acid may be precipitated.

According to a most preferable embodiment of the present invention, the glycol base material used in the present invention is a mixture of a polyalkylene glycol, polyethylene glycol monomethyl ether, polyethylene glycol monobutyl ether, triethylene glycol monomethyl ether and a boric acid ester compound.

In the composition of the present invention, the content of the glycol base material comprising a glycol compound and a boric acid ester compound is preferably 20-99 wt %, more preferably 40-99 wt %, still more preferably 60-99 wt %, still more preferably 70-99 wt %, and most preferably 85-99 wt %, based on the total weight of the functional fluid composition.

In the composition of the present invention, the diamine-based noise reducer may be represented by chemical formula 1 below:

wherein in chemical formula 1, X is an integer of 1 or greater; and Y and Z each are independently 0 or an integer of 1 or greater, the weight average molecular weight of the compound represented by chemical formula 1 being 400 or more.

The weight average molecular weight of the compound represented by chemical formula 1 is preferably equal to or more than 400 and equal to or less than 5000, and more preferably equal to or more than 600 and equal to or less than 5000.

Among different molecular weights (M) that may be included in the compound represented by chemical formula 1 herein, a molecular weight (Mi) of the compound that is optionally selected therefrom may be calculated by equation 1 below:


Mi=[74+{58×(X+Z)}(44×Y)]  [Equation 1]

wherein in equation 1, X is an integer of 1 or greater and Y and Z each are independently 0 or an integer of 1 or greater.

Meanwhile, the weight average molecular weight (Mw) of the compound represented by chemical formula 1 may be calculated by equation 2 below:

n i M i 2 n i M i [ Equation 2 ]

wherein in equation 2, ni means the total number of compounds having an optional molecular weight Mi.

In the composition of the present invention, the diamine-based compound represented by chemical formula 1 as a noise reducer may be contained in a content of preferably 0.05-5.0 wt %, more preferably 0.1-5.0 wt %, and most preferably 0.2-5.0 wt % based on the total weight of the functional fluid composition.

According to an embodiment of the present invention, a diamine-based compound represented by chemical formula 2 in which Y=0 or Z=0 in chemical formula 1 may be contained as a noise reducer.

wherein in chemical formula 2, X is an integer of 1 or greater, the molecular weight of the compound represented by chemical formula 2 being 400 or more.

The weight average molecular weight of the compound represented by chemical formula 2 is preferably equal to or more than 400 and equal to or less than 5000, and more preferably equal to or more than 600 and equal to or less than 5000.

Among different molecular weights (M) that may be included in the compound represented by chemical formula 2, a molecular weight (Mi) of the compound that is optionally selected therefrom may be calculated by equation 3 below:


Mi=[74+(58×X)]  [Equation 3]

wherein in equation 3, X is an integer of 1 or greater.

Meanwhile, the weight average molecular weight (Mw) of the compound represented by chemical formula 2 may be calculated by equation 2 above.

According to another embodiment of the present invention, the composition of the present invention may contain at least one additive of a metal corrosion inhibitor and an antioxidant.

The metal corrosion inhibitor may be any one known in the art, but the corrosion inhibitor used in the present invention is a triazole-based compound, an amine-based compound, or a mixture thereof.

The triazole-based compound includes various triazoles known in the art, and may be selected from the group consisting of a triazole derivative, a benzotriazole derivative, and a tolutriazole derivative. Specific examples of the benzotriazole derivative include N,N-bis(2-ethylhexyl)-4-methyl-1H-benzotriazole-1-methylamine, N,N-bis(2-ethylhexyl)-5-methyl-1H-benzotriazole-1-methylamine, octyl-1H-benzotriazole, di-tertiary butylated 1H-benzotriazole, 1H-1,2,3-triazole, 2H-1,2,3-triazole, 1H-1,2,4-triazole, 4H-1,2,4-triazole, 1-(1′,2′-di-carboxyethyl)benzotriazole, 2-(2′-hydroxy-5′-methylphenyl)benzotriazole, 1H-1,2,3-triazole, 2H-1,2,3-triazole, 1H-1,2,4-triazole, 4H-1,2,4-triazole, benzotriazole, tolyltriazole, carboxybenzotriazole, 3-amino-1,2,4-triazole, chlorobenzotriazole, nitrobenzotriazole, aminobenzotriazole, cyclohexano [1,2-d] triazole, 4,5,6,7-tetrahydroxy-tolyltriazole, 1-hydroxybenzotriazole, ethylbenzotriazole, naphthotriazole, 1-[N,N-bis(2-ethylhexyl)aminomethyl]benzotriazole, 1-[N,N-bis(2-ethylhexyl)aminomethyl]tolyltriazole, 1-[N,N-bis(2-ethylhexyl)aminomethyl]carboxy benzotriazole, 1-[N,N-bis(di-(ethanol)-aminomethyl]benzotriazole, 1-[N,N-bis(di-(ethanol)-aminomethyl]tolyltriazole, 1-[N,N-bis(di-(ethanol)-aminomethyl]carboxybenzotriazole, 1-[N,N-bis(2-hydroxypropyl)aminomethyl]carboxybenzotriazole, 1-[N,N-bis(1-butyl)aminomethyl]carboxybenzotriazole, 1-[N,N-bis(1-octyl)aminomethyl]carboxybenzotriazole, 1-(2′,3′-di-hydroxypropyl)benzotriazole, 1-(2′,3′-di-carboxyethyl)benzotriazole, 2-(2′-hydroxy-3′,5′-di-tert-butylphenyl)benzotriazole, 2-(2′-hydroxy-3′,5′-di-tert-amylphenyl)benzotriazole, 2-(2′-hydroxy-4′-octoxyphenyl)benzotriazole, 2-(2′-hydroxy-5′-tert-butylphenyl)benzotriazole, 1-hydroxybenzotriazole-6-carboxylic acid, 1-oleoylbenzotriazole, 1,2,4-triazole-3-ol, 3-amino-5-phenyl-1,2,4-triazole, 3-amino-5-heptyl-1,2,4-triazole, 3-amino-5-(4-isopropyl-phenyl)-1,2,4-triazole, 5-amino-3-mercapto-1,2,4-triazole, 3-amino-5-(p.tert-butylphenyl)-1,2,4-triazole, 5-amino-1,2,4-triazole-3-carboxylic acid, 1,2,4-triazole-3-carboxyamide, 4-aminourazole, 1,2,4-triazole-5-one, and the like.

Preferably, the triazole-based compound includes at least one selected from benzotriazole, mercaptobenzotriazole, tolyltriazole, octyltriazole, decyltriazole, dodecyltriazole, and the like. More preferably, the triazole-based compound is a mixture of benzotriazole and mercaptobenzotriazole.

In the composition of the present invention, the content of the triazole compound as a metal corrosion inhibitor is 0.1-10 wt %, more preferably 0.5-5.0 wt %, and most preferably 0.5-3.0 wt %, based on the total weight of the functional fluid composition.

The amine-based compound may be selected from the group consisting of an alkanol amine, an alkyl amine and a cyclic amine. Specific examples of the alkanol amine compound include monomethanolamine, dimethanolamine, trimethanolamine, monoethanolamine, diethanolamine, triethanolamine, monopropanolamine, dipropanolamine, tripropanolamine, monoisopropanolamine, diisopropanolamine, and triisopropanolamine;

specific examples of the alkylamine compound include dibutyl amine, tributyl amine, dicyclohexyl amine, cyclohexyl amine and a salt thereof, piperazine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, sec-butylamine, tert-butylamine, n-pentylamine, n-hexylamine, n-heptylamine, n-octylamine, 2-ethylhexylamine, n-nonylamine, n-decylamine, 2-propylheptyl amine, n-undecylamine, n-dodecylamine, n-tridecylamine, isotridecylamine, n-tetradecylamine, n-pentadecylamine, n-hexadecylamine, n-heptadecylamine, n-octadecylamine, n-nonadecylamine, n-eicosyl-amine, di-(n-hexyl)amine, di-(n-heptyl)amine, di-(n-octyl)amine, di-(2-ethylhexyl)amine, di-(n-nonyl)amine, di-(n-decyl)amine, di-(2-propylheptyl)amine, di-(n-undecyl)amine, di-(n-dodecyl)amine, di-(n-tridecyl)amine, di-(isotridecyl)amine, di-(n-tetradecyl)amine, di-(n-pentadecyl)amine, di-(n-hexadecyl)amine, di-(n-heptadecyl)amine, di-(n-octadecyl)-amine, di-(n-nonadecyl)amine, di-(n-eicosyl)amine, n-hexylmethylamine, n-heptyl-methylamine, n-octylmethylamine, (2-ethylhexyl)methylamine, n-nonylmethylamine, n-decylmethylamine, (2-propylheptyl)methylamine, n-undecylmethylamine, n-dodecyl-methylamine, n-tridecylmethylamine, isotridecylmethylamine, n-tetradecylmethylamine, n-pentadecylmethylamine, n-hexadecylmethylamine, n-heptadecylmethylamine, n-octa-decylmethylamine, n-nonadecylmethylamine, n-eicosylmethylamine, and the like; and examples of the cyclic amine compound include morpholine and the like.

The amine-based compound may include, preferably at least one selected from methyl amine, dibutyl amine, triethyl amine, triethanol amine, cyclohexyl amine, and the like, and may be more preferably a mixture of cyclohexyl amine and dibutyl amine.

In the composition of the present invention, the content of the amine-based compound as a metal corrosion inhibitor is 0.1-10 wt %, more preferably 0.5-5.0 wt %, and most preferably 0.5-3.0 wt %, based on the total weight of the functional fluid composition.

Meanwhile, if the content of the metal corrosion inhibitor is less, a corrosion inhibiting effect can be obtained, and if the content thereof is more, a great noise may be generated when a master cylinder is operated in the brake system. As the metal corrosion inhibitor, 0.1-1.5 wt % of a triazole-based compound and 0.5-2.5 wt % of an amine-based compound based on the total weight of the functional fluid composition may be used in a mixture.

In addition, the diamine-based noise reducer represented by chemical formula 1 described above exhibits an excellent metal corrosion inhibiting effect as well as an excellent noise reducing effect, and thus the metal corrosion inhibitor contained in the functional fluid composition of the present invention may be composed of only a triazole-based compound without including an amine-based compound. In cases where the metal corrosion inhibitor is composed of only a triazole-based compound, the content of the triazole compound as a metal corrosion inhibitor is 0.1-10 wt %, more preferably 0.5-5.0 wt %, and most preferably 0.5-3.0 wt % based on the total weight of the functional fluid composition.

According to one embodiment of the present invention, in the functional fluid composition, the metal corrosion inhibitor is a triazole-based metal corrosion inhibitor and does not comprise an amine-based metal corrosion inhibitor.

In the composition of the present invention, the antioxidant is used for the purpose of preventing oxidation, and may be any one known in the art, such as phenol-, amine-, sulfur-, and phosphorous-based antioxidants. Specific examples of the phenol-based antioxidant include 2,6-di-tert-butyl-4-methylphenol, 2,6-di-tert-butyl-p-cresol, 2,6-di-tertiary-butyl-4-sect-butyl phenol, bisphenol A, di-butylhydroxyanisole, 4,4′-butylidenebis-(6-t-butyl-3-methylphenol), dibutylhydroxytoluene, and the like, and trimethyl dihydroquinoline or the like may be used as a quinoline antioxidant.

Preferably, 3,5-di(tert-butyl)-4-hydroxytoluene (BHT) or the like may be used. The antioxidant may be contained in a content of 0.1-2.0 wt % relative to the total weight of the functional fluid composition. If the content of the antioxidant is less, an antioxidative effect cannot be obtained, and if the content thereof is more, a great noise may be generated when a master cylinder is operated in the brake system.

Advantageous Effects

Features and advantages of the present invention are summarized as follows.

(a) The present invention provides a functional fluid composition having a glycol as a base material, the composition containing a diamine-based noise reducer represented by chemical formula 1 below:

wherein in chemical formula 1, X is an integer of 1 or greater; and Y and Z are 0 or an integer of 1 or greater, the weight average molecular weight of the compound represented by chemical formula 1 being 400 or more.

(b) The present invention may contain, as a noise reducer, a diamine-based compound represented by chemical formula 2 below in which Y=0 and Z=0 in chemical formula 1:

wherein in chemical formula 2, X is an integer of 1 or greater, the weight average molecular weight of the compound represented by chemical formula 2 being 400 or more.

(c) The functional fluid composition of the present invention can have an excellent noise reducing effect by using a diamine-based compound as a noise reducer. In addition, the functional fluid composition of the present invention can exhibit an excellent metal corrosion inhibiting effect even when a metal corrosion inhibitor composed of a triazole-based compound without including an amine-based compound is used.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows images illustrating a structure of a noise test device.

FIG. 2 shows the analysis of a sound waveform and a sound pressure level (dB) of the noise in examples and test example 1.

FIG. 3 shows the analysis of a sound waveform and a sound pressure level (dB) of a noise in examples and test example 2.

FIG. 4 shows the analysis of a sound waveform and a sound pressure level (dB) of a noise in examples and test example 3.

FIG. 5 shows the analysis of a sound waveform and a sound pressure level (dB) of a noise in examples and test example 4.

FIG. 6 shows the analysis of a sound waveform and a sound pressure level (dB) of a noise in examples and test example 5.

FIG. 7 shows the analysis of a sound waveform and a sound pressure level (dB) of a noise in examples and test example 6.

MODE FOR CARRYING OUT THE INVENTION

Hereinafter, the present invention will be described in detail with reference to examples. These examples are only for illustrating the present invention more specifically, and it will be apparent to those skilled in the art that the scope of the present invention is not limited by these examples.

Examples and Test Example 1

(1) Preparation of Functional Fluid Composition

Functional fluid compositions of examples 1-1 to 1-5 and comparative examples 1-1 to 1-4 were prepared by using ingredients and compositional ratios thereof shown in table 1-1.

TABLE 1-1 Composition Example 1-1 Example 1-2 Example 1-3 Example 1-4 Example 1-5 Polyalkylene glycol 5 5 5 5 5 Polyethylene glycol 14 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 13 monobutylether Triethylene glycol 11.05 11 9.1 6.1 4.1 monomethylether Boric acid ester compound 53.4 53.4 53.4 53.4 53.4 Benzotriazole 0.5 0.5 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 0.4 0.4 BHT 0.5 0.5 0.5 0.5 0.5 Cyclohexylamine 0.6 0.6 0.6 0.6 0.6 Dibutylamine 1.5 1.5 1.5 1.5 1.5 Diamine-based noise reducer 0.05 0.1 0.2 2 5 Comparative Comparative Comparative Comparative Composition example 1-1 example 1-2 example 1-3 example 1-4 Polyalkylene glycol 5 5 5 5 Polyethylene glycol 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 monobutylether Triethylene glycol 11.1 8.2 13.2 14.6 monomethylether Boric acid ester compound 53.4 53.4 53.4 53.4 Benzotriazole 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 BHT 0.5 0.5 0.5 Cyclohexylamine 0.6 Dibutylamine 1.5 Diamine-based noise reducer 2

Meanwhile, the diamine-based noise reducer employed a diamine-based compound represented by chemical formula 2 below and having a molecular weight of 230 Mw.

(2) Noise Test and Metal Corrosion Test

For a noise test, a noise test device shown in FIG. 1 was manufactured, and the noise level was evaluated while a brake pedal was repeatedly operated/returned.

The noise test device shown in the images of FIG. 1 is composed of: a booster unit which generates braking force by an operation of a brake pedal provided at one side of a vehicle driver seat; a master cylinder which receives the amplified force from the booster unit to generate a brake hydraulic pressure; wheel cylinders that are respectively installed on front and rear wheels to brake a car by the brake hydraulic pressure generated in the master cylinder; and an oil storage tank which supplies a brake fluid to the master cylinder and stores a brake fluid returned from the wheel cylinders. Meanwhile, the brake fluid means a functional fluid composition.

The noise test device was used to measure the level of noise, and the level of noise was scored according to the evaluation criteria in Table 1-2 below. The results are shown in Table 1-3. In addition, the sound waveform and sound pressure level (dB) of a noise were analyzed (sound analysis program, WaveLab), and the results are shown in FIG. 2.

Meanwhile, the metal corrosion was evaluated according to the test method of paragraph 5.5 of KS M 2141 and the results are shown in Table 1-3.

TABLE 1-2 Evaluation score Noise intensity No noise Fine recognition Δ Recognizable X Unsatisfactory

TABLE 1-3 Example Example Example Example 1-1 1-2 1-3 1-4 Example 1-5 Noise X X X Δ Δ Metal Good Good Good Good Good corrosion Comparative Comparative Comparative Comparative example 1-1 example 1-2 example 1-3 example 1-4 Noise X Δ X Metal Good Good Cast iron Steel, corrosion corrosion cast iron corrosion

Examples and Test Example 2

(1) Preparation of Functional Fluid Composition

Functional fluid compositions of examples 2-1 to 2-5 and comparative examples 2-1 to 2-4 were prepared by using ingredients and compositional ratios thereof shown in table 2-1.

TABLE 2-1 Composition Example 2-1 Example 2-2 Example 2-3 Example 2-4 Example 2-5 Polyalkylene glycol 5 5 5 5 5 Polyethylene glycol 14 14 14 14 14 monomethylether Polyethylene glycol monobutylether 13 13 13 13 13 Triethylene glycol monomethylether 11.05 11 9.1 6.1 4.1 Boric acid ester compound 53.4 53.4 53.4 53.4 53.4 Benzotriazole 0.5 0.5 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 0.4 0.4 BHT 0.5 0.5 0.5 0.5 0.5 Cyclohexylamine 0.6 0.6 0.6 0.6 0.6 Dibutylamine 1.5 1.5 1.5 1.5 1.5 Diamine-based noise reducer 0.05 0.1 0.2 2 5 Comparative Comparative Comparative Comparative Composition example 2-1 example 2-2 example 2-3 example 2-4 Polyalkylene glycol 5 5 5 5 Polyethylene glycol 14 14 14 14 monomethylether Polyethylene glycol monobutylether 13 13 13 13 Triethylene glycol monomethylether 11.1 8.2 13.2 14.6 Boric acid ester compound 53.4 53.4 53.4 53.4 Benzotriazole 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 BHT 0.5 0.5 0.5 Cyclohexylamine 0.6 Dibutylamine 1.5 Diamine-based noise reducer 2

Meanwhile, the diamine-based noise reducer employed a diamine-based compound represented by chemical formula 2 below and having a molecular weight of 400 Mw.

(2) Noise Test and Metal Corrosion Test

The noise test and the metal corrosion test were carried out by the same method and criteria as in examples and test example 1. The results are shown in Table 2-2. Meanwhile, the sound waveform and sound pressure level (dB) of a noise were analyzed (sound analysis program, WaveLab), and the results are shown in FIG. 3.

TABLE 2-2 Example Example Example Example 2-1 2-2 2-3 2-4 Example 2-5 Noise Δ Δ Δ Δ Metal Good Good Good Good Good corrosion Comparative Comparative Comparative Comparative example 2-1 example 2-2 example 2-3 example 2-4 Noise X Δ X Metal Good Good Cast iron Steel, corrosion corrosion cast iron corrosion

Examples and Test Example 3

(1) Preparation of Functional Fluid Composition

Functional fluid compositions of examples 3-1 to 3-5 and comparative examples 3-1 to 3-4 were prepared by using ingredients and compositional ratios thereof shown in table 3-1.

TABLE 3-1 Composition Example 3-1 Example 3-2 Example 3-3 Example 3-4 Example 3-5 Polyalkylene glycol 5 5 5 5 5 Polyethylene glycol 14 14 14 14 14 monomethylether Polyethylene glycol monobutylether 13 13 13 13 13 Triethylene glycol monomethylether 11.05 11 9.1 6.1 4.1 Boric acid ester compound 53.4 53.4 53.4 53.4 53.4 Benzotriazole 0.5 0.5 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 0.4 0.4 BHT 0.5 0.5 0.5 0.5 0.5 Cyclohexylamine 0.6 0.6 0.6 0.6 0.6 Dibutylamine 1.5 1.5 1.5 1.5 1.5 Diamine-based noise reducer 0.05 0.1 0.2 2 5 Comparative Comparative Comparative Comparative Composition example 3-1 example 3-2 example 3-3 example 3-4 Polyalkylene glycol 5 5 5 5 Polyethylene glycol 14 14 14 14 monomethylether Polyethylene glycol monobutylether 13 13 13 13 Triethylene glycol monomethylether 11.1 8.2 13.2 14.6 Boric acid ester compound 53.4 53.4 53.4 53.4 Benzotriazole 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 BHT 0.5 0.5 0.5 Cyclohexylamine 0.6 Dibutylamine 1.5 Diamine-based noise reducer 2

Meanwhile, the diamine-based noise reducer employed a diamine-based compound represented by chemical formula 2 below and having a molecular weight of 2000 Mw.

(2) Noise Test and Metal Corrosion Test

The noise test and the metal corrosion test were carried out by the same method and criteria as in examples and test example 1. The results are shown in Table 3-2. Meanwhile, the sound waveform and sound pressure level (decibel, dB) of a noise were analyzed (sound analysis program, WaveLab), and the results are shown in FIG. 4.

TABLE 3-2 Example Example Example Example 3-1 3-2 3-3 3-4 Example 3-5 Noise Δ Metal Good Good Good Good Good corrosion Comparative Comparative Comparative Comparative example 3-1 example 3-2 example 3-3 example 3-4 Noise X X Metal Good Good Cast iron Steel, corrosion corrosion cast iron corrosion

Examples and Test Example 4

(1) Preparation of Functional Fluid Composition

Functional fluid compositions of examples 4-1 to 4-5 and comparative examples 4-1 to 4-4 were prepared by using ingredients and compositional ratios thereof shown in table 4-1.

TABLE 4-1 Exam- Exam- Exam- Exam- Exam- Composition ple 4-1 ple 4-2 ple 4-3 ple 4-4 ple 4-5 Polyalkylene glycol 5 5 5 5 5 Polyethylene glycol 14 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 13 monobutylether Triethylene glycol 11.05 11 9.1 6.1 4.1 monomethylether Boric acid ester 53.4 53.4 53.4 53.4 53.4 compound Benzotriazole 0.5 0.5 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 0.4 0.4 BHT 0.5 0.5 0.5 0.5 0.5 Cyclohexylamine 0.6 0.6 0.6 0.6 0.6 Dibutylamine 1.5 1.5 1.5 1.5 1.5 Diamine-based noise 0.05 0.1 0.2 2 5 reducer Compar- Compar- Compar- Compar- ative ative ative ative example example example example Composition 4-1 4-2 4-3 4-4 Polyalkylene glycol 5 5 5 5 Polyethylene glycol 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 monobutylether Triethylene glycol 11.1 8.2 13.2 14.6 monomethylether Boric acid ester 53.4 53.4 53.4 53.4 compound Benzotriazole 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 BHT 0.5 0.5 0.5 Cyclohexylamine 0.6 Dibutylamine 1.5 Diamine-based noise 2 reducer

Meanwhile, the diamine-based noise reducer employed a diamine-based compound represented by chemical formula 2 below and having a molecular weight of 4000 Mw.

(2) Noise Test and Metal Corrosion Test

The noise test and the metal corrosion test were carried out by the same method and criteria as in examples and test example 1. The results are shown in Table 4-2. Meanwhile, the sound waveform and sound pressure level (dB) of a noise were analyzed (sound analysis program, WaveLab), and the results are shown in FIG. 5.

TABLE 4-2 Example Example Example Example 4-1 4-2 4-3 4-4 Example 4-5 Noise Δ Metal Good Good Good Good Good corrosion Comparative Comparative Comparative Comparative example 4-1 example 4-2 example 4-3 example 4-4 Noise X X Metal Good Good Cast iron Steel, corrosion corrosion cast iron corrosion

Examples and Test Example 5

(1) Preparation of Functional Fluid Composition

Functional fluid compositions of examples 5-1 to 5-5 and comparative examples 5-1 to 5-4 were prepared by using ingredients and compositional ratios thereof shown in table 5-1.

TABLE 5-1 Exam- Exam- Exam- Exam- Exam- Composition ple 5-1 ple 5-2 ple 5-3 ple 5-4 ple 5-5 Polyalkylene glycol 5 5 5 5 5 Polyethylene glycol 14 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 13 monobutylether Triethylene glycol 11.05 11 9.1 6.1 4.1 monomethylether Boric acid ester 53.4 53.4 53.4 53.4 53.4 compound Benzotriazole 0.5 0.5 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 0.4 0.4 BHT 0.5 0.5 0.5 0.5 0.5 Cyclohexylamine 0.6 0.6 0.6 0.6 0.6 Dibutylamine 1.5 1.5 1.5 1.5 1.5 Diamine-based noise 0.05 0.1 0.2 2 5 reducer Compar- Compar- Compar- Compar- ative ative ative ative example example example example Composition 5-1 5-2 5-3 5-4 Polyalkylene glycol 5 5 5 5 Polyethylene glycol 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 monobutylether Triethylene glycol 11.1 8.2 13.2 14.6 monomethylether Boric acid ester 53.4 53.4 53.4 53.4 compound Benzotriazole 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 BHT 0.5 0.5 0.5 Cyclohexylamine 0.6 Dibutylamine 1.5 Diamine-based noise 2 reducer

Meanwhile, the diamine-based noise reducer employed a diamine-based compound represented by chemical formula 1 below and having a molecular weight of 600 Mw.

(2) Noise Test and Metal Corrosion Test

The noise test and the metal corrosion test were carried out by the same method and criteria as in examples and test example 1. The results are shown in Table 5-2. Meanwhile, the sound waveform and sound pressure level (dB) of a noise were analyzed (sound analysis program, WaveLab), and the results are shown in FIG. 6.

TABLE 5-2 Example Example Example Example 5-1 5-2 5-3 5-4 Example 5-5 Noise Δ Metal Good Good Good Good Good corrosion Comparative Comparative Comparative Comparative example 5-1 example 5-2 example 5-3 example 5-4 Noise X X Metal Good Good Cast iron Steel, corrosion corrosion cast iron corrosion

Example and Test Example 6

(1) Preparation of Functional Fluid Composition

Functional fluid compositions of examples 6-1 to 6-5 and comparative examples 6-1 to 6-4 were prepared by using ingredients and compositional ratios thereof shown in table 6-1.

TABLE 6-1 Exam- Exam- Exam- Exam- Exam- Composition ple 6-1 ple 6-2 ple 6-3 ple 6-4 ple 6-5 Polyalkylene glycol 5 5 5 5 5 Polyethylene glycol 14 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 13 monobutylether Triethylene glycol 11.05 11 9.1 6.1 4.1 monomethylether Boric acid ester 53.4 53.4 53.4 53.4 53.4 compound Benzotriazole 0.5 0.5 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 0.4 0.4 BHT 0.5 0.5 0.5 0.5 0.5 Cyclohexylamine 0.6 0.6 0.6 0.6 0.6 Dibutylamine 1.5 1.5 1.5 1.5 1.5 Diamine-based noise 0.05 0.1 0.2 2 5 reducer Compar- Compar- Compar- Compar- ative ative ative ative example example example example Composition 6-1 6-2 6-3 6-4 Polyalkylene glycol 5 5 5 5 Polyethylene glycol 14 14 14 14 monomethylether Polyethylene glycol 13 13 13 13 monobutylether Triethylene glycol 11.1 8.2 13.2 14.6 monomethylether Boric acid ester 53.4 53.4 53.4 53.4 compound Benzotriazole 0.5 0.5 0.5 Mercapto benzotriazole 0.4 0.4 0.4 BHT 0.5 0.5 0.5 Cyclohexylamine 0.6 Dibutylamine 1.5 Diamine-based noise 2 reducer

Meanwhile, the diamine-based noise reducer employed a diamine-based compound represented by chemical formula 1 below and having a molecular weight of 900 Mw.

(2) Noise Test and Metal Corrosion Test

The noise test and the metal corrosion test were carried out by the same method and criteria as in examples and test example 1. The results are shown in Table 6-2. Meanwhile, the sound waveform and sound pressure level (dB) of a noise were analyzed (sound analysis program, WaveLab), and the results are shown in FIG. 7.

TABLE 6-2 Example Example Example Example 6-1 6-2 6-3 6-4 Example 6-5 Noise Δ Metal Good Good Good Good Good corrosion Comparative Comparative Comparative Comparative example 6-1 example 6-2 example 6-3 example 6-4 Noise X X Metal Good Good Cast iron Steel, corrosion corrosion cast iron corrosion

For reference, the method for evaluating metal corrosion according to the test method of paragraph 5.5 of KS M 2141 is as follows.

(1) Corrosion Test Method

Metal test pieces (tinned iron, steel, aluminum, cast iron, brass, copper) polished with 320A silicon carbide to avoid surface impressions were prepared with a surface area of 25.5 cm2. The respective metal pieces were weighed to 0.1 mg, and then were brought into electric contact with each other through bolt assembling.

The assembled metal pieces and a standard SBR cup were placed in a 475 ml-volume glass bottle, and a brake fluid mixed with 5 vol % of distilled water was allowed to fill 400 ml. The glass bottle was tightly closed with a tin-plated iron lid having a ventilation hole (0.8±0.1) mm in diameter, and then placed in an oven at 100±2° C. for 120±2 hours.

The bottle was cooled at room temperature for 60-90 minutes, and then the metal pieces were immediately taken out, washed water, and then wiped with a cloth wetted with 95% ethanol one by one. The metal pieces were inspected for corrosion or impression marks.

Meanwhile, the metal test pieces and the brake fluid test cup used in the corrosion test are shown in tables 7 and 8 below.

TABLE 7 Metal test pieces listed in Annex B of KS M 2141 Copper plate Material General material Surface corrosion standard data Dimension Thickness requirements Tinned ASTM A-624 Tinplate, Electrolytic As As sheared. iron Fed. Spec. bright sr type Mr. T-3 purchased Clean and uniform QQ-T-425A No. 2885 IB tinning Steel SAE 1018 Low carbon sheet, ≈0.2 cm Edge machined to Cold rolled remove shearing Hardness 40HB-72HB marks, clean uniform surfaces Aluminum SAE AA 2024 Wrought aluminum ≈0.2 cm Edge machined to alloy, temper T-3, remove shearing hardness: 75B marks, clean typical uniform surfaces Cast iron SAE G 3000 automotive cast Length ≈ 8 cm ≈0.4 cm Surface grind iron. Shall be free Width ≈ 1.3 cm sides to from shrinkage Surface area ≈ dimension using cavities, porosity or (25 ± 2) cm2 well-dressed No. any other defects 80 alundum detrimental to wheel, clean specification use of uniform surfaces the material. Hardness: 86HB-98HB Brass SAE CA 260 wrought alloy- ≈0.2 cm Edge machined to yellow brass rolled remove shearing sheet or piece, marks, clean Hardness: 54HB-74HB uniform surfaces Copper SAE CA 114 Cold-rolled copper ≈0.2 cm Edge machined to sheet or piece, remove shearing Hardness: 35HB-56HB marks, clean uniform surfaces Note: Drill hole with 4 mm-5 mm in diameter and aapprox. 6 mm from one end of each piece. Holes shall be clean and free from burrs. Hardness range are commercial for the designated metals. Hardness is not specified for the tinned iron because it is not considered a practical rerquirement. Test pieces (strips) can be obtained from Society of Automotive Engineers Inc., 400 Commonwalth Drive, Warrendale, Pa. 15096, USA or Laboratoire de Recherches et de controle du caoutchouc, 12 rue Crves, 9212D montrouge, France.

TABLE 8 Brake fluid test cup defined in annex A of KS M 2141 Ingredient Weight ratio SBR 1503a form 100 Oil furnace black (NBS 378) 40 Zinc oxide (NBS 370) 5 Sulfur (NBS 371) 0.25 Stearic acid (NBS 372) 1 N-tertiary-butyl-2-benzothiazole sulphenamide (NBS 384) 1 Symmetrical-dibetanaphthyl-p-phenylenediamine 1.5 Dicumyl peroxide (40% on precipitated CaCO3)b 4.5 Total 153.25 Note: The ingredient list (NBS . . . ) should have the same technical characteristics as ones provided by the National Bureau of Standards (U.S.A.). aPhilprene 1503 is suitable. bused within 90 days after preparation and stored at a temperature of 27° C. or less.

(2) Corrosion Evaluation Method

When the brake fluid was tested according to the corrosion test method, the weights of the test pieces were measured by the unit of 0.1 mg, and the variation (mg/cm2) was calculated according to the equation 4.

The weight change should not exhibit the corrosion exceeding the reference values shown in Table 9 below. The outer contact surface of the metal piece should not be impressed or roughened enough to be visible to the naked eye. However, the metal piece was allowed to be stained or decolorized.

The brake fluid/water mixture should not be hardened at (23±5°) C. at the end of the test, and the formed crystalline precipitates should not stick to the wall of the glass bottle or the surface of the metal piece. The mixture should not contain 0.1 vol % or more of precipitate, and the pH of the mixture should be equal to or higher than 7.0 and equal to or lower than 11.5.

Variation = weight before test - weight after test surface area [ Equation 4 ]

TABLE 9 Maximum allowable weight change Test piece (mg/cm2, surface area) Tinned iron 0.20 Steel 0.20 Aluminum 0.10 Cast iron 0.20 Brass 0.40 copper 0.40

Claims

1. A functional fluid composition comprising a glycol as a base material, the composition comprising a diamine-based noise reducer represented by chemical formula 1 below: wherein in chemical formula 1, X is an integer of 1 or greater; and Y and Z are 0 or an integer of 1 or greater, the weight average molecular weight of the compound represented by chemical formula 1 being 400 or more.

2. The functional fluid composition of claim 1, wherein the weight average molecular weight of the compound represented by chemical formula 1 is equal to or more than 400 and equal to or less than 5000.

3. The functional fluid composition of claim 1, wherein the weight average molecular weight of the compound represented by chemical formula 1 is equal to or more than 600 and equal to or less than 5000.

4. The functional fluid composition of claim 1, wherein the diamine-based noise reducer of chemical formula 1 is comprised in a content of 0.05-5.0 wt % based on the total weight of the functional fluid composition.

5. The functional fluid composition of claim 1, wherein the diamine-based noise reducer of chemical formula 1 is comprised in a content of 0.1-5.0 wt % based on the total weight of the functional fluid composition.

6. The functional fluid composition of claim 1, wherein the diamine-based noise reducer of chemical formula 1 is comprised in a content of 0.2-5.0 wt % based on the total weight of the functional fluid composition.

7. The functional fluid composition of claim 1, wherein the composition further comprises at least one additive selected from a group consisting of a metal corrosion inhibitor and an antioxidant.

8. The functional fluid composition of claim 7, wherein the metal corrosion inhibitor is a triazole-based metal corrosion inhibitor and does not comprise an amine-based metal corrosion inhibitor.

9. The functional fluid composition of claim 1, wherein in chemical formula 1, Y=0 and Z=0, the average molecular weight of the compound represented by chemical formula 1 being 400 or more.

10. The functional fluid composition of claim 9, wherein the weight average molecular weight is equal to or more than 400 and equal to or less than 5000.

11. The functional fluid composition of claim 9, wherein the weight average molecular weight is equal to or more than 600 and equal to or less than 5000.

12. The functional fluid composition of claim 9, wherein the diamine-based noise reducer of chemical formula 1 is comprised in a content of 0.05-5.0 wt % based on the total weight of the functional fluid composition.

13. The functional fluid composition of claim 9, wherein the diamine-based noise reducer of chemical formula 1 is comprised in a content of 0.1-5.0 wt % based on the total weight of the functional fluid composition.

14. The functional fluid composition of claim 9, wherein the diamine-based noise reducer of chemical formula 1 is comprised in a content of 0.2-5.0 wt % based on the total weight of the functional fluid composition.

15. The functional fluid composition of claim 9, wherein the composition further comprises at least one additive selected from a group consisting of a metal corrosion inhibitor and an antioxidant.

16. The functional fluid composition of claim 15, wherein the metal corrosion inhibitor is a triazole-based metal corrosion inhibitor and does not comprise an amine-based metal corrosion inhibitor.

Patent History
Publication number: 20190161699
Type: Application
Filed: Jan 18, 2018
Publication Date: May 30, 2019
Inventors: Jae Yoon PARK (Seoul), Hyun Jin PARK (Seoul), Hong Ki LEE (Busan), Yong Hee HAN (Busan)
Application Number: 15/874,409
Classifications
International Classification: C10M 149/14 (20060101); C10M 105/14 (20060101); C10M 133/44 (20060101); C10M 161/00 (20060101); C10M 169/04 (20060101);