APPARATUS AND METHOD FOR MONITORING A BLOCKING BODY WITHIN AN OIL-WELL STRUCTURE
A detection system for detecting when a blocking body has passed through a location within a well. The detection system includes a blocking body that is introducible into the well and is operatively configured to produce a detectable signal, and a detection tool that is configured to detect the detectable signal and to generate an output signal that indicates a detectable event.
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The present disclosure relates to oil and/or gas wells. In particular the present disclosure relates to a method and an apparatus for detecting and/or monitoring an object within a well structure.
BACKGROUNDAn oil and/or gas well may be formed by an outer casing located within a wellbore. The outer casing may optionally be secured within the wellbore by cement. The well may then include a tool or production string therein for working or producing from the well. During various procedures within the well, the well structure may utilize blocking bodies, such as balls, to engage and activate internal valves or to seal off ball-seats for isolating certain intervals or zones within the well. Isolating intervals or zones of the well is useful during hydraulic fracturing (fracking) operations and the like. One disadvantage of such blocking bodies is that the equipment utilized to introduce the blocking bodies by injecting, dropping or launching the blocking bodies into the well may be unreliable. This may cause uncertainty as to the number of the blocking bodies that are introduced and/or the timing of such introductions of the blocking body into the well. Ultimately, the user may not be certain as to the number or identification of which valves or ball seats within the well are activated by the introduced blocking bodies.
A known method to determine if a blocking body has been dropped is to watch the pressure within the well for a spike. The pressure spike may indicate that the blocking body has engaged in a valve within the well. However, such a method relies on indirect measurements of a blocking body's location and such a method may not provide a definitive answer as to whether a dropped blocking-body has been introduced into a well and engaged a valve within the well. Such a method also does not provide a definitive answer as to any particular valve that the blocking body may engaged. Such a method is also susceptible to operator error for example, if a brief pressure spike is missed then that may result in a false-negative when a ball has been introduced into the well.
SUMMARYSome embodiments of the present disclosure relate to a system for monitoring blocking bodies that are introduced into a well. The system comprises a detection tool and at least one blocking body that is capable of generating a detectable signal. The detectable signal can be detected by the detection tool when the blocking body passes through a predetermined portion of the well. When the detection tool detects the detectable signal, the detecting tool generates an output signal that indicates that a detection event has occurred and the blocking body has approached, moved through and moved away from predetermined portion of the well.
In some embodiments of the present disclosure the detection tool utilizes one or more sensors for detecting the detectable signal. For example, if the detectable signal is a perturbation of a magnetic field, then the detection tool utilizes one or more magnetic sensors for detecting perturbations in the magnetic field. In other examples, the detectable signal may be another form of electromagnetic signals, such as a radio signal. The radio signal may be generated at a specific frequency and the one or more sensors of the detection tool are radio-frequency sensors. In some embodiments of the present disclosure the at least one blocking body comprises a radio frequency identification (RFID) member and when the RFID member approaches, moves through or moves away from the detecting tool, the one or more radio-frequency sensors can generate an output signal that indicates a detection event.
Some embodiments of the present disclosure relate to a detection system for detecting when a blocking body has passed through a location within a well. The detection system comprises a blocking body and a detection tool. The blocking body can be introduced into the well and is operatively configured to produce a detectable signal. The detection tool is configured to detect the detectable signal and to generate an output signal that indicates a detectable event.
In some embodiments of the present disclosure at least a portion of the blocking body comprises a magnetic material. In these embodiments, the detection tool also generates a magnetic field and comprises at least one sensor that can detect perturbations in the magnetic field that are caused by the blocking body approaching, moving through or moving away from the detection tool.
In some embodiments of the present disclosure, the blocking body comprises a radio frequency identification (RFID) tag that generates a radio signal and the detection tool comprises at least one sensor that can detect the radio signal.
Further embodiments of the present disclosure relate to a method for detecting a blocking body within a well. The method comprises the steps of configuring the blocking body to generate a detectable signal; configuring at least a portion of the well to detect the detectable signal; and creating an output signal that identifies when the detectable signal is detected.
In some embodiments of the present disclosure the detectable signal is a perturbation of a magnetic field. In some embodiments of the present disclosure the detectable signal is generated by an RFID tag and the at least a portion of the well can detect a radio signal generated by the RFID tag.
Without being bound by any particular theory, embodiments of the present disclosure allow a user to directly detect when a blocking body has passed through a predetermined portion of a well and in some embodiments when blocking bodies have passed through the predetermined portion of the well. This allows the user to know how many blocking bodies have been introduced into a well by relying on direct measurements of blocking bodies relative to the detection tool.
According to one aspect, there is disclosed a detection system for detecting when a blocking body has passed through a location within a well. The detection system comprises: (a) a blocking body that is introducible into the well and is operatively configured to produce a detectable signal; and (b) a detection tool that is configured to detect the detectable signal and to generate an output signal that indicates a detectable event.
In some embodiments, at last a portion of the blocking body comprises a magnetic material and the detection tool generates a magnetic field and comprises at least one sensor that can detect perturbations in the magnetic field caused by the blocking body approaching, moving through or moving away from the detection tool.
In some embodiments, the detection tool comprises a tubular body and two or more clamp pieces removably coupled about the tubular body, and wherein the two or more clamp pieces generate said magnetic field.
In some embodiments, the at least one sensor is coupled to the two or more clamp pieces.
In some embodiments, the detection tool further comprises at least one actuator coupled to the two or more clamp pieces for configuring the two or more clamp pieces to be away from the tubular body in an open condition or to be about the tubular body in a closed condition.
In some embodiments, the blocking body comprises a radio frequency identification (RFID) tag that generates a radio signal and the detection tool comprises at least one sensor that can detect the radio signal.
In some embodiments, the detection system further comprises a display for receiving and displaying the output signal from the detection tool.
According to one aspect, there is provided a method for detecting a blocking body within a well. The method comprises steps of: (a) configuring the blocking body to generate a detectable signal; (b) configuring at least a portion of the well to detect the detectable signal; and (c) creating an output signal that identifies when the detectable signal is detected.
In some embodiments, the detectable signal is a perturbation of a magnetic field.
In some embodiments, the detectable signal is generated by an RFID tag and the at least a portion of the well can detect a radio signal generated by the RFID tag.
In some embodiments, the RFID tag comprises a unique identifier, and wherein the output signal comprises said unique identifier.
In drawings which illustrate embodiments of the present disclosure wherein similar characters of reference denote corresponding parts in each view;
In some embodiments of the present disclosure, the detection tool 20 is substantially the same as the device described in U.S. Pat. No. 9,097,813 , the entire disclosure of which is incorporated herein by reference. In these embodiments, the detection tool 20 is configured to detect a perturbation in a magnetic field that is caused by one or more blocking bodies 15 approaching, passing through and moving away from the detection tool 20.
In some embodiments of the present disclosure, the detection device 20 is configured to detect the signal generated by the blocking body 15 and the detection device 20 is also configured to generate an output signal that is communicated to a computer 88 and/or display 89. The computer 88 and/or display 89 indicate to a user that the blocking body 15 is approaching, moving through or moving away from the detection tool 20 to permit the user to determine when a blocking body 15 has passed through the detection tool 20 and into the well bore 8 below.
With reference to
The body 22 includes at least one bolt hole 35 that extends therethrough between the top and bottom surfaces 27 and 29 along an axis that is substantially parallel to the central axis 32. The bolt holes 35 are utilized to pass fasteners, such as bolts 38 as illustrated in
The body 22 includes at least one magnetic stack 70 and at least one sensor stack 80 as will be more fully described below. Optionally each of the stacks 70 and 80 may be contained within a housing, such as, by way of non-limiting example, a sleeve 40 extending from the outer surface of the body 22 (as shown in
The body 22 may have any distance between the upper and lower sections 28, 30 as is necessary to accommodate the stacks 70, 80. By way of non-limiting example the body 22 may have a distance between the upper and lower sections 28, 30 of between 3.5 and 24 inches (89 and 610 mm) with a thickness of approximately 4 inches (102 mm) having been found to be particularly useful. Additionally, the body 22 will be selected to have an inner diameter of the inner surface 24 to correspond to the inner passage of the casing 12. In practice it has been found that an outer diameter of between 4 and 12 inches (102 and 305 mm) larger than the inner diameter has been useful. The body 22 may be formed of a non-magnetic material, such as, by way of non-limiting example a nickel-chromium based alloy, such as Inconel® manufactured by Special Metals Corporation. It will also be appreciated that other materials may be useful as well, such as, by way of non-limiting example duplex and super duplex stainless steels provided they do not interfere with the sensor operation as described below.
Optionally, the body 22 may be formed as a hub clamp wherein the upper and lower sections 28, 30 comprise clamping bodies adapted to clamp adjacent pipes as illustrated in
As set out above, the body 22 may optionally include a plurality of sleeves 40 that are adapted to contain and protect the stacks 70 and 80 that extend radially from the outer surface 26 of the body 22. As illustrated in
The sleeves 40 comprise tubular members extending between first and second ends, 46 and 48, respectively, and having inner and outer surfaces, 50 and 52, respectively. The sleeves 40 may be formed of a substantially ferromagnetic material, such as steel so as to conduct magnetic flux as will be more fully described below. The sleeves 40 are selected to have a sufficient inner surface diameter sufficient to accommodate a magnetic stack 70 or a sensor stack 80 therein as more fully described below. By way of non-limiting example it has been found that a diameter of the inner surface of between 0.5 and 6 inches (13 and 152 mm) has been useful. The sleeve 40 may also have a length sufficient to receive the sensor and magnet stacks therein, such as by way of non-limiting example, between 0.5 and 6 inches (13 and 152 mm). Additionally, it will be appreciated that where other housing types are utilized, such housings may be formed of any suitable size to contain and protect the stacks 70, 80 from impacts or the like.
Turning now to the non-limiting examples of
The magnetic stack 70 comprises at least one magnet 60 that is sized to be located within the sleeve 40. The magnets 60 are selected to generate strong magnetic fields. In particular, it has been found that rare earth magnets, such as, by way of non-limiting example, neodymium, samarium-cobalt or electromagnets. Optionally, the magnets 60 may also be nickel plated or otherwise coated for corrosion resistance.
The sensor stack 80 comprises a sensor 82 adapted to provide an output signal in response to the magnetic field in their proximity. By way of non-limiting example, the sensors 82 may comprise magnetic sensors, such as hall-effect sensors although it will be appreciated that other sensor types may be utilized as well. In particular it has been found that a Hall effects sensor, such as a model SS496A1sensor manufactured by Honeywell® has been particularly useful although it will be appreciated that other sensors will also be suitable. The sensors 82 are inserted into the sleeves 40 to be proximate to the first end 46 thereof and are retained within the sleeves 40 by any suitable means, such as, by way of non-limiting example, adhesives, threading, fasteners or the like. The sensors 82 may each include an output wire 86 that extends therefrom as illustrated in
The sensor stack 80 may also optionally include a magnet 84 located at the second end 48 of the sleeve 40. The magnets 84 are selected to have strong magnetic fields. In particular, it has been found that rare earth magnets, such as, by way of non-limiting example, neodymium, samarium-cobalt or electromagnets. Optionally, the magnets 84 may also be nickel plated or otherwise coated for corrosion resistance. The magnets 84 are located at the second ends 48 of the sleeves 40 and retained in place by any suitable means, such as, by way of non-limiting example, adhesives, threading, fasteners or the like.
With reference to
In some embodiments of the present disclosure, the sensors 82 may be calibrated prior to operation by locating a magnetic body of known size and position within the central passage 34 and adjusting the readout for each sensor 82a, 82b and 82c according to known methods. Optionally, a radio frequency emitter device may also be used to calibrate the radio frequency sensors within the detection tool 20. As illustrated in
Turning now to
In some embodiments of the present disclosure, the blocking body 15 may comprise a radio frequency identification tag (RFID) and the RFID tag provides the blocking body 15 with an operative configuration to create the detectable signal. The detection tool 20 includes a sensor or reader that can detect when the radio signal—and therefore the blocking body 15—is approaching, passing through or moving away from the detection tool 20. In some embodiments of the present disclosure, the detection tool 20 comprises sensors that can detect perturbations in a magnetic field and/or sensors that can detect a radio signal generated by and RFID tag. In some embodiments, a plurality of blocking bodies 15 may be available for use. Each blocking body 15 comprises a RFID having a unique identifier for indicating the identity of the blocking body 15. When a block body 15 approaching, passing through or moving away from the detection tool 20, the detection tool 20 uses the sensor or reader to detect the unique identifier of the RFID of the blocking body 15 to determine which blocking body 15 is approaching, passing through or moving away from the detection tool 20.
Although in above embodiments, the sleeves 40 are secured to the outer surface 26 of the tubular body 22, in some alternative embodiments as shown in
In some alternative embodiments as shown in
In some alternative embodiments as shown in
In some alternative embodiments as shown in
Those skilled in the art will appreciate that, during operation, metal filings and/or debris may be generated due to wearing of various metal components. The magnetic field associated with the detection tool 20 may trap the metal filings onto the inner surface of the central passage 34. To remove the trapped filings from the detection tool 20, in a cleaning process, an operator may periodically separate the two clamp pieces 45A and 45B and remove them from the tubular body 22. As the magnets 60 and 84 of the magnetic stacks 70 and the sensor stacks 80 are coupled to the clamp pieces 45A and 45B, the magnetic field thereof are thus removed from the tubular body 22 when the clamp pieces 45A and 45B are removed therefrom. The trapped filings on the inner surface of the central passage 34 thus fall off and are removed from the detection tool 20. After cleaning, the operator may then couple the two clamp pieces 45A and 45B back to the tubular body 22.
In some alternative embodiments as shown in
The detection clamp 45 also comprises one or more actuators 134 coupled to the two clamp pieces 45A and 45B for rotating the two clamp pieces 45A and 45B to the open or closed conditions. An electrical or hydraulic motor (not shown) is used for driving the one or more actuators 134 to rotate the two clamp pieces 45A and 45B. In operation, the motor may be programmed to periodically rotating the two clamp pieces 45A and 45B to the open condition away from the tubular body 22 to clean any filings trapped in the detection tool 20. After cleaning, the motor rotates the two clamp pieces 45A and 45B to the closed condition about the tubular body 22.
In some embodiments, the motor comprises a wired or wireless communication means for receiving commands from a control center (not shown). In operation, an operator in the control center may remotely command the motor to rotate the two clamp pieces 45A and 45B to the open condition away from the tubular body 22 to clean any filings trapped in the detection tool 20. After cleaning, the operator in the control center may command the motor to rotate the two clamp pieces 45A and 45B to the closed condition about the tubular body 22.
Although in above embodiments, the detection clamp 45 comprises two clamp pieces 45A and 45B, in some alternative embodiments the detection clamp 45 may comprise more than two clamp pieces.
Although in above embodiments, the sleeves 40 including the magnets 60 and 84 and the sensors 82 are coupled to the detection clamp 45, in some alternative embodiments, only the magnets 60 and 84 are coupled to the detection clamp 45 and the sensors 82 are directly coupled to the tubular body 22.
Although in above embodiments, the two or more clamp pieces 45A and 45B are roatably configurable to the open and closed conditions, in some alternative embodiments, the two or more clamp pieces 45A and 45B may be configurable to the open condition away from the tubular body 22 and the closed condition about the tubular body 22 by any other suitable means. For example, in some embodiments, the two or more clamp pieces 45A and 45B may be radially movable towards or away from the tubular body 22 by the actuation of one or more actuators 134 to be configured to the open and closed conditions, respectively.
Claims
1. A detection system for detecting when a blocking body has passed through a location within a well, the detection system comprising:
- a. a blocking body that is introducible into the well and is operatively configured to produce a detectable signal; and
- b. a detection tool that is configured to detect the detectable signal and to generate an output signal that indicates a detectable event.
2. The detection system of claim 1 wherein at last a portion of the blocking body comprises a magnetic material and the detection tool generates a magnetic field and comprises at least one sensor that can detect perturbations in the magnetic field caused by the blocking body approaching, moving through or moving away from the detection tool.
3. The detection system of claim 2 wherein the detection tool comprises a tubular body and two or more clamp pieces removably coupled about the tubular body, and wherein the two or more clamp pieces generate said magnetic field.
4. The detection system of claim 3 wherein the at least one sensor is coupled to the two or more clamp pieces.
5. The detection system of claim 4 wherein the detection tool further comprises at least one actuator coupled to the two or more clamp pieces for configuring the two or more clamp pieces to be away from the tubular body in an open condition or to be about the tubular body in a closed condition.
6. The detection system of claim 5 wherein the blocking body comprises a radio frequency identification (RFID) tag that generates a radio signal and the detection tool comprises at least one sensor that can detect the radio signal.
7. The detection system of claim 6 further comprising a display for receiving and displaying the output signal from the detection tool.
8. A method for detecting a blocking body within a well, the method comprising steps of:
- a. configuring the blocking body to generate a detectable signal;
- b. configuring at least a portion of the well to detect the detectable signal; and
- c. creating an output signal that identifies when the detectable signal is detected.
9. The method of claim 8, wherein the detectable signal is a perturbation of a magnetic field.
10. The method of claim 9 wherein the detectable signal is generated by an RFID tag and the at least a portion of the well can detect a radio signal generated by the RFID tag.
11. The method of claim 10 wherein the RFID tag comprises a unique identifier, and wherein the output signal comprises said unique identifier.
Type: Application
Filed: Aug 4, 2017
Publication Date: Jun 6, 2019
Applicant: Intelligent Wellhead Systems Inc. (Sturgeon County)
Inventors: Aaron Mitchell Carlson (Lake Country), Bradley Robert Martin (Red Deer)
Application Number: 16/323,202