WORK VEHICLE AND METHOD FOR CONTROLLING WORK VEHICLE

- KOMATSU LTD.

A work vehicle includes a vehicular body, a work implement, a manipulation unit and a controller. The work implement has a boom pivotable with respect to the vehicular body, a dipper stick pivotable with respect to the boom, and a bucket pivotable with respect to the dipper stick. The manipulation unit is operated to output a manipulation command for the work implement. The controller controls the work implement in accordance with the manipulation command received from the manipulation unit. When in accordance with the manipulation command via the manipulation unit the bucket travels in a direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket, the controller limits movement of the bucket in the direction in accordance with the manipulation command.

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Description
TECHNICAL FIELD

The present invention relates to a work vehicle.

BACKGROUND ART

A work vehicle such as a hydraulic excavator comprises a work implement having a boom, a dipper stick, and a bucket. When the hydraulic excavator starts an excavation work, the dipper stick is manipulated to cause the bucket to penetrate soil. As the bucket continues to operate, the bucket penetrates soil deeply and the soil's resistance increases, and accordingly, the boom is manipulated to add an operation to raise the bucket upward to make the bucket's excavation depth appropriate. Furthermore, the dipper stick and the bucket are manipulated and once sufficient soil is introduced into the bucket, the bucket is manipulated to lift up the soil, and furthermore, the boom is manipulated to raise the bucket upward.

For a hydraulic excavator's excavation work, it is necessary to move manipulation levers of three-axes for the boom, the dipper stick, and the bucket, respectively, to manipulate the movement of the bucket, and it is thus not easy to perform the excavation work efficiently and requires skill.

In this respect, for example, Japanese Patent Laying-Open No. 61-225429 discloses a method of correcting a bucket in posture by detecting a collision of a back surface of the bucket against an excavation surface in order to reduce an excavation load.

Furthermore, Japanese Patent Laying-Open No. 62-189222 discloses a method of adjusting a bucket's excavation depth by measuring the weight of the soil in the bucket.

CITATION LIST Patent Literature

PTL 1: Japanese Patent Laying-Open No. 61-225429

PTL 2: Japanese Patent Laying-Open No. 62-189222

SUMMARY OF INVENTION Technical Problem

However, the excavation work in the above-mentioned publication requires various calculations and has a possibility of complicated control.

The present invention has been made in view of the above issue, and an object of the present invention is to provide a work vehicle which can perform an excavation work efficiently in a simple manner, and a method for controlling the work vehicle.

Solution to Problem

A work vehicle according to one aspect of the present invention comprises a vehicular body, a work implement, a manipulation unit and a controller. The work implement has a boom pivotable with respect to the vehicular body, a dipper stick pivotable with respect to the boom, and a bucket pivotable with respect to the dipper stick. The manipulation unit is operated to output a manipulation command for the work implement. The controller controls the work implement in accordance with the manipulation command received from the manipulation unit. When in accordance with the manipulation command via the manipulation unit the bucket travels in a direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket, the controller limits movement of the bucket in the direction in accordance with the manipulation command.

Preferably, when in accordance with the manipulation command via the manipulation unit the bucket travels in the direction of the cutting edge of the bucket or a direction on the side of an open side of the bucket with respect to the direction of the cutting edge of the bucket, the controller moves the bucket in the direction in accordance with the manipulation command.

Preferably, when in accordance with the manipulation command via the manipulation unit the bucket travels in a direction within a range of a predetermined angle on the side of the open side of the bucket with respect to the direction of the cutting edge of the bucket, the controller limits movement of the bucket in the direction in accordance with the manipulation command.

Preferably, when in accordance with the manipulation command via the manipulation unit the bucket travels in a direction outside the range of the predetermined angle on the side of the open side of the bucket with respect to the direction of the cutting edge of the bucket, the controller moves the bucket in the direction in accordance with the manipulation command.

Preferably, limiting movement of the bucket in the direction in accordance with the manipulation command prohibits the bucket from moving in the direction.

Preferably, when in accordance with the manipulation command via the manipulation unit the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket, the controller changes the direction in which the bucket travels to a predetermined direction on the side of the open side of the bucket, and the controller moves the bucket in the predetermined direction.

Preferably, the manipulation unit outputs at least one of a first manipulation command for the boom, a second manipulation command for the dipper stick, and a third manipulation command for the bucket. The controller prohibits movement of the boom when the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket as the boom moves in response to the first manipulation command output from the manipulation unit. The controller prohibits movement of the dipper stick when the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket as the dipper stick moves in response to the second manipulation command output from the manipulation unit. The controller prohibits movement of the bucket when the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket in response to the third manipulation command output from the manipulation unit.

Preferably, the controller determines whether the work implement performs an excavation work, and when the controller determines that the work implement performs the excavation work, and the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket in accordance with the manipulation command output from the manipulation unit, the controller limits movement of the bucket in the direction in accordance with the manipulation command.

Preferably, the controller determines whether the work implement performs an excavation work in response to a manipulation instruction of an operator.

According to one aspect, a method for controlling a work vehicle including a work implement having a boom pivotable with respect to a vehicular body, a dipper stick pivotable with respect to the boom, and a bucket pivotable with respect to the dipper stick, comprises: outputting a manipulation command for the work implement; and controlling the work implement in accordance with the manipulation command, the step of controlling the work implement including, when in accordance with the manipulation command the bucket travels in a direction on a side of a back surface of the bucket with respect to a direction of a cutting edge of the bucket, limiting movement of the bucket in the direction in accordance with the manipulation command.

Advantageous Effects of Invention

The present work vehicle and method for controlling the same allows an excavation work to be performed efficiently in a simple manner.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view of one example of a work vehicle according to a first embodiment.

FIG. 2 schematically illustrates a work vehicle CM according to the first embodiment.

FIG. 3 is a functional block diagram representing a configuration of a control system 200 to control work vehicle CM according to the first embodiment.

FIG. 4 represents a relationship between an excavation angle of a bucket 8 and resistance of soil according to the first embodiment.

FIG. 5 is a flowchart of an excavation process by work vehicle CM according to the first embodiment.

FIG. 6 is a conceptual diagram illustrating a case where target cutting edge data is projected in a predetermined direction according to the first embodiment.

FIG. 7 is a diagram for illustrating a direction in which a cutting edge 8a of bucket 8 moves according to a second embodiment.

FIG. 8 is a flowchart of an excavation process by work vehicle CM according to the second embodiment.

FIG. 9 illustrates a specific example of a state of an excavation process by work vehicle CM according to the second embodiment.

 DESCRIPTION OF EMBODIMENTS

Hereinafter, an embodiment of the present invention will be described with reference to the drawings, although the present invention is not limited thereto. Any constituent element of each embodiment described below can be combined as appropriate. Some constituent element may not be used.

First Embodiment [General Configuration of Work Vehicle]

FIG. 1 is a perspective view of one example of a work vehicle according to a first embodiment.

As shown in FIG. 1, in the present example, a work vehicle will be described by referring as an example to a hydraulic excavator CM including a hydraulically actuated work implement 2 as a work implement.

Hydraulic excavator CM includes a vehicular body 1 and work implement 2.

Vehicular body 1 has a revolving unit 3, an operator's cab 4, and a travelling unit 5.

Revolving unit 3 is disposed on a travelling unit 5. Travelling unit 5 supports revolving unit 3. Revolving unit 3 can revolve about an axis AX. An operator's seat 4S on which an operator is seated is provided in operator's cab 4. The operator manipulates hydraulic excavator CM in operator's cab 4. Travelling unit 5 has a pair of crawler belts 5Cr. Hydraulic excavator CM travels as crawler belts 5Cr rotate. Note that travelling unit 5 may be composed of vehicular wheels (or tires).

In the first embodiment, a positional relationship of each part will be described with reference to an operator seated on operator's seat 4S in the cab.

A frontward/rearward direction is a frontward/rearward direction with reference to the operator seated on operator's seat 4S. A rightward/leftward direction is a rightward/leftward direction with respect to the operator seated on operator's seat 4S. The rightward/leftward direction matches the vehicle's widthwise direction (a vehicular widthwise direction). When the operator is seated on operator's seat 4S and faces frontward, the operator faces in the frontward direction, and a direction opposite to the frontward direction is the rearward direction. When the operator is seated on operator's seat 4S and faces frontward, a direction on a right side of the operator is referred to as the rightward direction, and a direction on a left side of the operator is referred to as the leftward direction. The frontward/rearward direction is a direction along the x axis and the rightward/leftward direction is a direction along the y axis. When the operator is seated on operator's seat 4S and faces frontward, the operator faces in the frontward direction (or a+x direction), and a direction opposite to the frontward direction is the rearward direction (or a−x direction). When the operator is seated on operator's seat 4S and faces frontward, a direction on one side of the operator in the vehicular widthwise direction is the right direction (or a+z direction), and a direction on the other side of the operator in the vehicular widthwise direction is the left direction (or a−z direction).

Revolving unit 3 has an engine compartment 9 in which an engine is housed, and a counter weight provided at a rear portion of revolving unit 3. Revolving unit 3 is provided with a handrail 19 in front of engine compartment 9. The engine, a hydraulic pump, etc. are disposed in engine compartment 9.

Work implement 2 is connected to revolving unit 3.

Work implement 2 has a boom 6, a dipper stick 7, a bucket 8, a boom cylinder 10, a dipper stick cylinder 11, and a bucket cylinder 12.

Boom 6 is connected to revolving unit 3 via a boom pin 13. Dipper stick 7 is connected to boom 6 via a dipper stick pin 14. Bucket 8 is connected to dipper stick 7 via a bucket pin 15. Boom cylinder 10 drives boom 6. Dipper stick cylinder 11 drives dipper stick 7. Bucket cylinder 12 drives bucket 8. Boom 6 has a proximal end (or a boom foot) connected to revolving unit 3. Boom 6 has a distal end (or a boom top) connected to a proximal end of dipper stick 7. Dipper stick 7 has a distal end (or a dipper stick top) connected to a proximal end of bucket 8. Boom cylinder 10, dipper stick cylinder 11, and bucket cylinder 12 are all a hydraulic cylinder driven with hydraulic oil.

Boom 6 is pivotable with respect to revolving unit 3 about boom pin 13 serving as a pivot. Dipper stick 7 is pivotable with respect to boom 6 about dipper stick pin 14 serving as a pivot parallel to boom pin 13. Bucket 8 is pivotable with respect to dipper stick 7 about bucket pin 15 serving as a pivot parallel to boom pin 13 and dipper stick pin 14.

Boom pin 13, dipper stick pin 14, and bucket pin 15 are all parallel to the z axis. Boom 6, dipper stick 7, and bucket 8 are all pivotable about an axis parallel to the z axis.

FIG. 2 schematically illustrates work vehicle CM according to the first embodiment.

As shown in FIG. 2, work vehicle CM is provided with a boom cylinder stroke sensor 16, a dipper stick cylinder stroke sensor 17, and a bucket cylinder stroke sensor 18.

Boom cylinder stroke sensor 16 is disposed on boom cylinder 10 and senses a length of a stroke of boom cylinder 10 (a boom cylinder length). Dipper stick cylinder stroke sensor 17 is disposed on dipper stick cylinder 11 and senses a length of a stroke of dipper stick cylinder 11 (a dipper stick cylinder length). Bucket cylinder stroke sensor 18 is disposed on bucket cylinder 12 and senses a length of a stroke of bucket cylinder 12 (bucket cylinder length).

In the following description, a length of a stroke of boom cylinder 10 will also be referred to as a boom cylinder length or a boom stroke. A length of a stroke of a dipper stick cylinder 11 will also be referred to as a dipper stick cylinder length or a dipper stick stroke. A length of a stroke of bucket cylinder 12 will also be referred to as a bucket cylinder length or a bucket stroke.

Furthermore, the boom cylinder length, the dipper stick cylinder length and the bucket cylinder length will collectively be also referred to as cylinder length data.

Boom 6 has a length L1, which is a distance between boom pin 13 and dipper stick pin 14. Dipper stick 7 has a length L2, which is a distance between dipper stick pin 14 and bucket pin 15. Bucket 8 has a length L3, which is a distance between bucket pin 15 and a cutting edge 8a of bucket 8. Bucket 8 has a plurality of blades, and in the present example, a tip portion of bucket 8 will be referred to as cutting edge 8a. Note that bucket 8 may have no blade. The tip portion of bucket 8 may be formed of a steel plate having a straight shape.

In the present example, an x- and y-axis vehicular body coordinate system with boom pin 13 as a reference point (or a reference position) is shown.

An inclination angle θ1 of boom 6 with respect to a horizontal direction in the vehicular body coordinate system is calculated from cylinder length data sensed by boom cylinder stroke sensor 16.

An inclination angle θ2 of dipper stick 7 with respect to boom 6 is calculated from cylinder length data sensed by dipper stick cylinder stroke sensor 17.

An inclination angle θ3 of cutting edge 8a of bucket 8 with respect to dipper stick 7 is calculated from cylinder length data sensed by bucket cylinder stroke sensor 18.

Based on lengths L1 to L3 and inclination angles θ1 to θ3 of boom 6, dipper stick 7 and bucket 8, a position of cutting edge 8a of bucket 8 and an angle of cutting edge 8a of bucket 8 (the cutting edge's direction) in the x- and y-axis vehicular body coordinate system can be calculated.

In the present example, positional coordinates [x0, y0] of cutting edge 8a of bucket 8 and a cutting edge angle [α0] of cutting edge 8a of bucket 8 with respect to the horizontal direction are shown.

While in the present example a method of sensing a stroke length by using a stroke sensor, and calculating inclination angle θ will be described, the inclination angle may be calculated by using an angle detector such as a rotary encoder.

[Configuration of Hydraulic System]

FIG. 3 is a functional block diagram representing a configuration of a control system 200 to control work vehicle CM according to the first embodiment.

As shown in FIG. 3, control system 200 according to the first embodiment controls an excavation process using work implement 2.

Control system 200 includes boom cylinder stroke sensor 16, dipper stick cylinder stroke sensor 17, bucket cylinder stroke sensor 18, a manipulation device 25, a work implement controller 26, a hydraulic cylinder 60, a directional control valve 64, and a pressure sensor 66.

Manipulation device 25 is disposed in operator's cab 4. Manipulation device 25 is manipulated by the operator. Manipulation device 25 receives a manipulation command of the operator to drive work implement 2. Manipulation device 25 is a manipulation device of a pilot hydraulic system as an example.

Directional control valve 64 adjusts an amount of hydraulic oil supplied to hydraulic cylinder 60. Directional control valve 64 is actuated by oil supplied. In the present example, oil supplied to a hydraulic cylinder (boom cylinder 10, dipper stick cylinder 11, and bucket cylinder 12) in order to actuate the hydraulic cylinder is also referred to as hydraulic oil. Furthermore, oil supplied to directional control valve 64 to actuate directional control valve 64 is referred to as pilot oil. Furthermore, the pilot oil's pressure is also referred to as pilot oil pressure.

The hydraulic oil and the pilot oil may be pumped from the same hydraulic pump. For example, the hydraulic oil pumped from the hydraulic pump may have a portion reduced in pressure by a reducing valve, and the hydraulic oil reduced in pressure may be used as the pilot oil. Further, a hydraulic pump (a main hydraulic pump) for pumping the hydraulic oil and a hydraulic pump (a pilot hydraulic pump) for pumping the pilot oil may be different hydraulic pumps.

Further, in the present example, the pilot oil pumped from the main hydraulic pump and reduced in pressure by the reducing valve is supplied to manipulation device 25.

The pilot oil pressure is adjusted based on the amount of manipulating manipulation device 25. Pressure sensor 66 is connected to manipulation device 25. Pressure sensor 66 senses a pilot oil pressure generated in response to manipulation of a lever of manipulation device 25 and outputs it to work implement controller 26.

In response to the pilot oil pressure sensed by pressure sensor 66, work implement controller 26 drives directional control valve 64 passing the hydraulic oil supplied to hydraulic cylinder 60 (boom cylinder 10, dipper stick cylinder 11, and bucket cylinder 12).

Manipulation device 25 includes a first manipulation lever 25R, a second manipulation lever 25L, and an excavation mode setting button 25P. First manipulation lever 25R is disposed, for example, on the right side of driver's seat 4S.

Second manipulation lever 25L is disposed, for example, on the left side of operator's seat 4S. For first manipulation lever 25R and second manipulation lever 25L, forward, backward, rightward and leftward operations correspond to operations along two axes.

First manipulation lever 25R is manipulated to manipulate boom 6 and bucket 8. A forward/backward manipulation of first manipulation lever 25R corresponds to a manipulation of boom 6, and in response to the forward/backward manipulation, boom 6 is raised/lowered. The lever is manipulated to manipulate boom 6.

A rightward/leftward manipulation of first manipulation lever 25R corresponds to a manipulation of bucket 8, and in response to the rightward/leftward manipulation, bucket 8 is operated to excavate soil and be released. The lever is manipulated to manipulate bucket 8.

Second manipulation lever 25L is manipulated to manipulate dipper stick 7 and revolving unit 3.

A forward/backward manipulation of second manipulation lever 25L corresponds to a manipulation of dipper stick 7, and in response to the forward/backward manipulation, dipper stick 7 is raised/lowered. The lever is manipulated to manipulate dipper stick 7.

A rightward/leftward manipulation of second manipulation lever 25L corresponds to revolution of revolving unit 3, and in response to the rightward/leftward manipulation, revolving unit 3 revolves rightward and leftward.

In response to an amount of manipulating first manipulation lever 25R in the forward/backward direction (an amount of manipulating the boom), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to boom cylinder 10 for driving boom 6.

In response to an amount of manipulating first manipulation lever 25R in the rightward and leftward direction (an amount of manipulating the bucket), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to bucket cylinder 12 for driving bucket 8.

In response to an amount of manipulating second manipulation lever 25L in the forward/backward direction (an amount of manipulating the dipper stick), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to dipper stick cylinder 11 for driving dipper stick 7.

In response to an amount of manipulating second manipulation lever 25L in the rightward and leftward direction, as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to a hydraulic actuator for driving revolving unit 3.

Note that a rightward/leftward manipulation of first manipulation lever 25R may correspond to a manipulation of boom 6 and a forward/backward manipulation thereof may correspond to that of bucket 8. Note that a rightward/leftward manipulation of second manipulation lever 25L may correspond to a manipulation of dipper stick 7 and a forward/backward manipulation thereof may correspond to that of revolving unit 3.

Excavation mode setting button 25P is a setting button for setting an excavation mode. Work implement controller 26 shifts from a normal mode to the excavation mode in response to an instruction issued as the operator presses excavation mode setting button 25P. Furthermore, work implement controller 26 shifts from the excavation mode to the normal mode in response to an instruction issued as the operator again presses excavation mode setting button 25P.

Work implement controller 26 limits movement of bucket 8 in a predetermined direction in response to the normal mode being shifted to the excavation mode.

[Resistance of Soil]

FIG. 4 represents a relationship between an excavation angle of bucket 8 and resistance of soil according to the first embodiment.

In the present example, an excavation angle represents an angle between a direction of cutting edge 8a of bucket 8 and a direction in which cutting edge 8a travels when bucket 8 moves. With reference to the direction of cutting edge 8a of bucket 8, when bucket 8 moves and cutting edge 8a travels in a direction to a side on the open side of bucket 8, the angle has a positive value, whereas when cutting edge 8a travels in the opposite direction, i.e., to a side on the side of the back surface of bucket 8, the angle has a negative value.

As shown in FIG. 4, an excavation angle of bucket 8 around 0° is indicated as a limit angle.

When bucket 8 has an excavation angle smaller than the limit angle, bucket 8 has its exterior or back surface pressed against soil, which rapidly increases a value of resistance of soil against bucket 8. When bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, resistance of soil has an increased value.

On the other hand, the figure shows that when bucket 8 has an excavation angle larger than the limit angle, bucket 8 experiences resistance of soil of a small value against it. When bucket 8 travels in the direction of cutting edge 8a of bucket 8 or a direction on the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, resistance of soil has a decreased value.

Furthermore, the figure shows that when bucket 8 has an excavation angle of a predetermined angle Q, bucket 8 experiences resistance of soil of a minimum value against it.

It should be noted that the limit angle and the predetermined angle Q are merely examples and can be set to different values depending on the form of bucket 8.

Work vehicle CM according to the first embodiment performs an excavation work efficiently in a simple manner. Specifically, the operation of work implement 2 is controlled so as to avoid performing an excavation process at an excavation angle for which resistance of soil has a large value. Specifically, when bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, work vehicle CM limits movement of bucket 8 in the direction on the side of the back surface of bucket 8. This limits an excavation process performed at an excavation angle for which resistance of soil has a large value, and allows an excavation work to be performed efficiently in a simple manner.

[Process of Operation]

FIG. 5 is a flowchart of a process of an operation of an excavation work by work vehicle CM according to the first embodiment.

As shown in FIG. 5, work implement controller 26 determines whether the excavation mode is set (step S2). Specifically, work implement controller 26 determines whether a setting instruction via the excavation mode setting button to set the excavation mode in response to a manipulation command of the operator is received.

In step S2, if work implement controller 26 determines that the excavation mode is set, work implement controller 26 calculates cutting edge data (step S4).

Specifically, work implement controller 26 calculates a boom cylinder length, a dipper stick cylinder length, and a bucket cylinder length based on detection results obtained from boom cylinder stroke sensor 16, dipper stick cylinder stroke sensor 17, and bucket cylinder stroke sensor 18. Work implement controller 26 calculates inclination angle θ1 of boom 6 with respect to the horizontal direction from the boom cylinder length. Work implement controller 26 calculates inclination angle θ2 of dipper stick 7 with respect to boom 6 from the dipper stick cylinder length. Work implement controller 26 calculates inclination angle θ3 of cutting edge 8a of bucket 8 with respect to dipper stick 7 from the bucket cylinder length. Thus, work implement controller 26 calculates cutting edge data [x0, y0, α0] indicating a position of bucket 8 and a direction of cutting edge 8a of bucket 8 (the cutting edge's direction) in the x- and y-axis vehicular body coordinate system.

Subsequently, work implement controller 26 accepts an input via a manipulation lever (step S6).

In the present example, work implement controller 26 accepts manipulation inputs via first manipulation lever 25R and second manipulation lever 25L.

As has been previously discussed, first manipulation lever 25R is manipulated to manipulate boom 6 and bucket 8. Furthermore, when second manipulation lever 25L is manipulated, dipper stick 7 and revolving unit 3 are manipulated. In the present example, to simply description, a case where second manipulation lever 25L is manipulated to manipulate dipper stick 7 will be described, and a case where the manipulation lever is manipulated to manipulate revolving unit 3 will not be described. This is because even when revolving unit 3 is manipulated, bucket 8 does not vary in posture in the x- and y-axis vehicular body coordinate system with boom pin 13 serving as a reference point (or a reference position).

Subsequently, work implement controller 26 calculates an amount of rotating the boom, an amount of rotating the dipper stick, and an amount of rotating the bucket in accordance with manipulation inputs received via the manipulation levers (step S7).

Specifically, work implement controller 26 calculates the amount of rotating the bucket and the amount of rotating the boom based on a pressure generated in response to a manipulation input via first manipulation lever 25R and sensed by and output from pressure sensor 66 (i.e., a manipulation command). Furthermore, work implement controller 26 calculates the amount of rotating the dipper stick based on a pressure generated in response to a manipulation input via second manipulation lever 25L and sensed by and output from pressure sensor 66 (i.e., a manipulation command).

In the present example, work implement controller 26 calculates an amount 401 of rotating the boom, an amount 402 of rotating the dipper stick, and an amount 403 of rotating the bucket.

Subsequently, work implement controller 26 calculates target cutting edge data for cutting edge 8a of bucket 8 moving in response to an input via a manipulation lever (step S8).

Specifically, based on the boom 6 inclination angle θ1+Δθ1, the dipper stick 7 inclination angle θ2+Δθ2, and the bucket 8 inclination angle θ3+Δθ3, target cutting edge data [x1, y1, α1] indicating a position of bucket 8 and a direction of cutting edge 8a of bucket 8 (the cutting edge's direction) in the x- and y-axis vehicular body coordinate system is calculated.

Subsequently, work implement controller 26 calculates an excavating direction vector V which represents a direction in which cutting edge 8a of bucket 8 travels (step S9).

Excavating direction vector V in the vehicular body coordinate system of the present example has components dx and dy along the x and y axes, respectively, which are represented by the following expressions:


Vx=x1−x0


Vy=y1−y0

Subsequently, work implement controller 26 calculates an excavation angle φ (step S10).

Excavation angle φ is calculated by the following equation:


φ=tan(−Vy/Vx)−1−α0.

Subsequently, work implement controller 26 determines whether excavation angle φ is equal to or larger than the limit angle (step S12). In this example, the limit angle is set to 0° as an example.

In step S12, when work implement controller 26 determines that excavation angle φ is not equal to or larger than the limit angle (NO in step S12), work implement controller 26 projects the target cutting edge data in a predetermined direction to calculate corrected target cutting edge data (step S14).

FIG. 6 is a conceptual diagram illustrating a case where target cutting edge data is projected in a predetermined direction according to the first embodiment.

FIG. 6 represents cutting edge data [x0, y0, α0] indicating a position of bucket 8 and a direction of cutting edge 8a (or the cutting edge's direction).

The figure also represents target cutting edge data [x1, y1, α1] for cutting edge 8a of bucket 8 moving in response to an input via a manipulation lever, as described above.

The figure shows a side closer to the back surface of bucket 8 with respect to the direction of cutting edge 8a and a side closer to the open side of bucket 8 with respect to the direction of cutting edge 8a, and, as shown in the figure, excavating direction vector V is on the side closer to the back surface of bucket 8 than the direction of the cutting edge.

Therefore, excavation angle φ will be negative (<0).

Therefore, as described above, the target cutting edge data [x1, y1, α1] is changed to the corrected target cutting edge data [x1′, y1′, α1′].

Specifically, the target cutting edge data is projected in a predetermined direction to calculate the corrected target cutting edge data.

The predetermined direction is, for example, an excavation angle β. The target cutting edge data is projected in the direction of cutting edge 8a of bucket 8 as the predetermined direction.

In this respect, an amount of movement D when the target cutting edge data is projected in the predetermined direction is represented by the following equation:


D=Vx×cos(α0+β)+Vy×(−sin(α0+β)),

where β represents an excavation angle representing an angle between a direction of cutting edge 8a of bucket 8 and a direction in which cutting edge 8a travels when bucket 8 moves. Note that β is set to 0° or more.

When the target cutting edge data is projected in the predetermined direction and the corrected target cutting edge data is obtained, the corrected target cutting edge data has positional coordinates represented by the following equation:


Δx=D×cos(α0+β)


Δy=−D×sin(α0+β)


x1′=x0+Δx


y1′=y0+Δy


α1′=α0+β

Thus, new corrected target cutting edge data [x1′, y1′, α1′] is calculated.

Referring again to FIG. 5, subsequently, work implement controller 26 controls the work implement based on the calculated corrected target cutting edge data (step S16).

Specifically, work implement controller 26 calculates an inclination angle θ1′ of boom 6, an inclination angle θ2′ of dipper stick 7, and an inclination angle θ3′ of bucket 8 in accordance with the corrected target cutting edge data [x1′, y1′, α1′] of cutting edge 8a of bucket 8 in the x- and y-axis vehicular body coordinate system. Work implement controller 26 calculates a boom cylinder length, a dipper stick cylinder length and a bucket cylinder length based on inclination angles θ1′ to θ3′ of boom 6, dipper stick 7 and bucket 8.

Then, work implement controller 26 drives directional control valve 64 so as to adjust hydraulic oil supplied to hydraulic cylinder 60 so as to achieve the calculated boom, dipper stick and bucket cylinder lengths.

Thus, boom 6, dipper stick 7 and bucket 8 are automatically controlled so that cutting edge 8a of bucket 8 has a position and a direction as indicated by the corrected target cutting edge data.

In step S12 when work implement controller 26 determines that excavation angle φ is equal to or larger than the limit angle (YES in step S12), work implement controller 26 controls the work implement based on the calculated target cutting edge data (step S16).

Specifically, work implement controller 26 calculates an inclination angle θ1′ of boom 6, an inclination angle θ2′ of dipper stick 7, and an inclination angle θ3′ of bucket 8 in accordance with the target cutting edge data [x1, y1, α1] of cutting edge 8a of bucket 8 in the x- and y-axis vehicular body coordinate system. Work implement controller 26 calculates a boom cylinder length, a dipper stick cylinder length and a bucket cylinder length based on inclination angles θ1′ to θ3′ of boom 6, dipper stick 7 and bucket 8.

Then, work implement controller 26 drives directional control valve 64 so as to adjust hydraulic oil supplied to hydraulic cylinder 60 so as to achieve the calculated boom, dipper stick and bucket cylinder lengths.

Thus, boom 6, dipper stick 7 and bucket 8 are automatically controlled so that cutting edge 8a of bucket 8 has a position and a direction as indicated by the target cutting edge data.

Subsequently, work implement controller 26 determines whether a work has ended (step S18). When work implement controller 26 determines that the work has ended is for example when the engine is stopped.

In step S18, if work implement controller 26 determines that the work has ended (YES in step S18), work implement controller 26 ends the process (END).

On the other hand, if work implement controller 26 determines in step S18 that the work has not ended (NO in step S18), work implement controller 26 returns to step S2 and repeats the above process.

On the other hand, if work implement controller 26 determines in step S2 that the excavation mode is not set, work implement controller 26 accepts an input via a manipulation lever (step S20).

In the present example, manipulation inputs via first manipulation lever 25R and second manipulation lever 25L are accepted.

As has been previously discussed, in the normal mode, first manipulation lever 25R is manipulated to manipulate boom 6 and bucket 8. Furthermore, second manipulation lever 25L is manipulated to manipulate dipper stick 7 and revolving unit 3.

And work implement controller 26 controls the work implement (step S22).

In response to an amount of manipulating first manipulation lever 25R in the forward/backward direction (an amount of manipulating the boom), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to boom cylinder 10 for driving boom 6.

In response to an amount of manipulating first manipulation lever 25R in the rightward and leftward direction (an amount of manipulating the bucket), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to bucket cylinder 12 for driving bucket 8.

In response to an amount of manipulating second manipulation lever 25L in the forward/backward direction (an amount of manipulating the dipper stick), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to dipper stick cylinder 11 for driving dipper stick 7.

In response to an amount of manipulating second manipulation lever 25L in the rightward and leftward direction, as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to the hydraulic actuator for driving revolving unit 3.

Subsequently, the control proceeds to step S18.

The process subsequent to the step is similar to that described above, and accordingly, will not be described repeatedly in detail.

In the above description, when an excavation angle of bucket 8 controlled according to first manipulation lever 25R and second manipulation lever 25L is less than the limit angle (φ<0 in the present example), projection is done so that the excavating direction vector is in the predetermined direction and bucket 8 is moved in the predetermined direction as projected. In the present example, bucket 8 is moved so that as the predetermined direction, excavation angle β is 0° or more.

Thus, when bucket 8 travels in a direction to press the back surface of bucket 8, that is, to a side on the side of the back surface of bucket 8 (i.e., when bucket 8 has an excavation angle of less than the limit angle (φ<0 in the present example)), movement of bucket 8 in that direction is limited.

Then, the direction in which bucket 8 travels is compulsorily changed to a predetermined direction on the side of the open side of bucket 8, and bucket 8 is moved in that direction.

This can restrain bucket 8 from traveling in a direction on the side of the back surface of bucket 8 with respect to the direction of the cutting edge of bucket 8 and change the direction in which bucket 8 travels to a predetermined direction on the side of the open side of bucket 8 accompanied by low resistance of soil to suppress increase of resistance of soil against bucket 8 to perform an efficient excavation work.

More specifically, when bucket 8 travels in a direction with excavation angle φ<0, excavation angle β is set to the predetermined angle Q. This can minimize a value of resistance of soil against bucket 8 to allow an efficient excavation work to be performed, as has been described with reference to FIG. 4.

Further, in the above description, a configuration has been described in which whether bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 is determined with reference to a limit angle of 0°.

However, a limit angle for which resistance of soil has a sharply increasing value may have a value larger than 0° in some cases based on the shape of bucket 8, friction or the like.

Specifically, resistance of soil may also have an increasing value when bucket 8 travels in a direction within a range up to a predetermined angle P on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a (a range up to the predetermined angle P shown in FIG. 4).

Accordingly, the predetermined angle P may be set to the limit angle.

In that case, when bucket 8 travels in a direction with excavation angle φ<P, excavation angle β is set to the predetermined angle Q. Note that it is assumed that angle P<Q. This can minimize a value of resistance of soil against bucket 8 to allow an efficient excavation work to be performed, as has been described with reference to FIG. 4.

Note that when bucket 8 travels in a direction with excavation angle φ≥P, excavation angle φ is set to the predetermined angle Q and, without changing the direction to the predetermined direction, the work implement is controlled based on the calculated target cutting edge data.

Furthermore, while in the above embodiment a method to provide projection so that bucket 8 travels in a predetermined direction on the side of the open side of bucket 8 has been described, bucket 8 may be stopped from moving when bucket 8 travels in a direction with excavation angle φ<P.

This can restrain bucket 8 from traveling in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 and within the range up to the predetermined angle P on the side of the open side of bucket 8, and suppress increase of resistance of soil against bucket 8 to allow an efficient excavation work to be performed.

Further, in the present example, while an excavation mode is set in accordance with an instruction issued as an operator presses excavation mode setting button 25P, an excavation work is performed efficiently with a small load as cutting edge 8a of bucket 8 moves in accordance with a predetermined excavating direction vector, and improved fuel economy can be achieved.

Further, in the present example, the excavation mode can be set in response to an instruction issued as an operator presses excavation mode setting button 25P, and an excavation work can be performed efficiently with the operator's intention reflected.

Second Embodiment

In the first embodiment has been described a method in which target cutting edge data according to which cutting edge 8a of bucket 8 moves is calculated according to a manipulation input via a manipulation lever to limit movement accompanied by increased resistance of soil.

In the second embodiment, another method for limiting such movement of cutting edge 8a of bucket 8 as accompanied by increased resistance of soil will be described.

FIG. 7 is a diagram for illustrating a direction in which cutting edge 8a of bucket 8 moves according to the second embodiment.

As shown in FIG. 7, in the present example, directions in which cutting edge 8a of bucket 8 moves and hence travels as work implement 2 moves are shown.

Specifically, directions in which cutting edge 8a of bucket 8 moves and hence travels as boom 6, dipper stick 7, and bucket 8 move are shown.

In the present example, a direction in which cutting edge 8a of bucket 8 moves and hence travels as boom 6 moves is indicated as directions Vb− and Vb+ (also collectively referred to as a direction Vb).

Direction Vb in which cutting edge 8a of bucket 8 moves and hence travels as boom 6 moves is a direction perpendicular to a line connecting boom pin 13 and cutting edge 8a of bucket 8.

Direction Vb− indicates a direction in which cutting edge 8a of bucket 8 moves and hence travels as boom 6 is lowered (or pivots counterclockwise) about boom pin 13.

Direction Vb+ indicates a direction in which cutting edge 8a of bucket 8 moves and hence travels as boom 6 is raised (or pivots clockwise) about boom pin 13.

In the present example, a direction in which cutting edge 8a of bucket 8 moves and hence travels as dipper stick 7 moves is indicated as directions Va− and Va+ (also collectively referred to as a direction Va).

Direction Va in which cutting edge 8a of bucket 8 moves and hence travels as dipper stick 7 moves is a direction perpendicular to a line connecting dipper stick pin 14 and cutting edge 8a of bucket 8.

Direction Va− indicates a direction in which cutting edge 8a of bucket 8 moves and hence travels as dipper stick 7 is lowered (or pivots counterclockwise) about dipper stick pin 14.

Direction Va+ indicates a direction in which cutting edge 8a of bucket 8 moves and hence travels as dipper stick 7 is raised (or pivots clockwise) about dipper stick pin 14.

In the present example, a direction in which cutting edge 8a of bucket 8 moves and hence travels as bucket 8 moves is indicated as directions Vk− and Vk+ (also collectively referred to as a direction Vk).

Direction Vk in which cutting edge 8a of bucket 8 moves and hence travels as bucket 8 moves is a direction perpendicular to a line connecting bucket pin 15 and cutting edge 8a of bucket 8.

Direction Vk− indicates a direction in which cutting edge 8a of bucket 8 moves and hence travels as bucket 8 performs an excavating operation (or pivots counterclockwise) about bucket pin 15.

Direction Vk+ indicates a direction in which cutting edge 8a of bucket 8 moves and hence travels as bucket 8 is released (or pivots clockwise) about bucket pin 15.

Herein, the direction of cutting edge 8a of bucket 8 is indicated as the cutting edge's direction.

If the direction in which cutting edge 8a travels is on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, it is inferred that resistance of soil is small. In the present example, it is determined that a direction in which cutting edge 8a travels that is within a range of 180° from the direction of cutting edge 8a of bucket 8 toward the open side of the bucket is a direction in which cutting edge 8a travels which is accompanied by small resistance of soil. In contrast, it is determined that a direction in which cutting edge 8a travels that is outside the above range, or a range on the side of the back surface of bucket 8, is a direction in which cutting edge 8a travels which is accompanied by large resistance of soil.

For example, in the present example, direction Vb− is not on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 but on the side of the back surface of bucket 8, and accordingly, accompanied by increased resistance of soil. Accordingly, movement of bucket 8 by boom 6 in direction Vb− is prohibited.

On the other hand, direction Vb+ is on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, and accordingly, accompanied by decreased resistance of soil. Accordingly, movement of bucket 8 by boom 6 in direction Vb+ is permitted. When direction Vb+ and the direction of cutting edge 8a are identical, movement of bucket 8 is permitted.

Furthermore, direction Va− is on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, and accordingly, accompanied by decreased resistance of soil. Accordingly, movement of bucket 8 by dipper stick 7 in direction Va− is permitted.

On the other hand, direction Va+ is on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, and accordingly, accompanied by increased resistance of soil. Accordingly, movement of bucket 8 by dipper stick 7 in direction Va+ is permitted. When direction Va+ and the direction of cutting edge 8a are identical, movement of bucket 8 is permitted.

Furthermore, direction Vk− is on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, and accordingly, accompanied by decreased resistance of soil. Accordingly, movement of bucket 8 in direction Vk− is permitted.

On the other hand, direction Vk+ is on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, and accordingly, accompanied by increased resistance of soil. Accordingly, movement of bucket 8 in direction Vk+ is prohibited.

In the second embodiment, whether movement of bucket 8 in response to a command to manipulate boom 6, movement of bucket 8 in response to a command to manipulate dipper stick 7, and movement of bucket 8 in response to a command to manipulate bucket 8 are permitted or prohibited is determined and work implement 2 is controlled in accordance with a result of the determination.

Specifically, when movement of bucket 8 is permitted, the manipulation command is enabled, whereas when movement of bucket 8 is prohibited, the manipulation command is disabled.

Specifically, when the manipulation command is enabled, work implement controller 26 drives directional control valve 64, whereas when the manipulation command is disabled, work implement controller 26 does not drive directional control valve 64.

[Process of Operation]

FIG. 8 is a flowchart of a process of an operation of an excavation work by work vehicle CM according to the second embodiment.

As shown in FIG. 8, work implement controller 26 determines whether the excavation mode is set (step S2). Specifically, work implement controller 26 determines whether a setting instruction via the excavation mode setting button to set the excavation mode in response to a manipulation command of the operator is received.

In step S2, if work implement controller 26 determines that the excavation mode is set, work implement controller 26 calculates cutting edge data (step S4).

Specifically, work implement controller 26 calculates a boom cylinder length, a dipper stick cylinder length, and a bucket cylinder length based on detection results obtained from boom cylinder stroke sensor 16, dipper stick cylinder stroke sensor 17, and bucket cylinder stroke sensor 18. Inclination angle θ1 of boom 6 with respect to the horizontal direction is calculated from the boom cylinder length. Inclination angle θ2 of dipper stick 7 with respect to boom 6 is calculated from the dipper stick cylinder length. Inclination angle θ3 of cutting edge 8a of bucket 8 with respect to dipper stick 7 is calculated from the bucket cylinder length. Thus, cutting edge data [x1, y1, α1] indicating a position of bucket 8 and a direction of cutting edge 8a of bucket 8 (the cutting edge's direction) in the x- and y-axis vehicular body coordinate system is calculated.

Subsequently, work implement controller 26 accepts an input via a manipulation lever (step S6).

In the present example, manipulation inputs via first manipulation lever 25R and second manipulation lever 25L are accepted.

As has been previously discussed, first manipulation lever 25R is manipulated to manipulate boom 6 and bucket 8. Furthermore, second manipulation lever 25L is manipulated to manipulate dipper stick 7 and revolving unit 3. In the present example, a case where second manipulation lever 25L is manipulated to manipulate dipper stick 7 will be described, and a case where the manipulation lever is manipulated to manipulate revolving unit 3 will not be described. This is because even when revolving unit 3 is manipulated, bucket 8 does not vary in posture in the x- and y-axis vehicular body coordinate system with boom pin 13 serving as a reference point (or a reference position).

Subsequently, work implement controller 26 determines whether a boom command input via a manipulation lever has been received (step S30). Work implement controller 26 determines whether an input through a manipulation of first manipulation lever 25R in the forward/backward direction has been received.

In step S30, when the boom command input is received, work implement controller 26 performs a boom command determination process (step S32).

More specifically, as has been described with reference to FIG. 7, a process is performed to determine whether direction Vb in which cutting edge 8a of bucket 8 moves and hence travels according to the boom command input is on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8.

Subsequently, work implement controller 26 determines whether a dipper stick command input via a manipulation lever has been received (step S34). Work implement controller 26 determines whether an input through a manipulation of second manipulation lever 25L in the forward/backward direction has been received.

In step S34, when the dipper stick command input is received, work implement controller 26 performs a dipper stick command determination process (step S36).

More specifically, as has been described with reference to FIG. 7, a process is performed to determine whether direction Va in which cutting edge 8a of bucket 8 moves and hence travels according to the dipper stick command input is on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8.

Subsequently, work implement controller 26 determines whether a bucket command input via a manipulation lever has been received (step S38). Work implement controller 26 determines whether an input through a manipulation of first manipulation lever 25R in the rightward/leftward manipulation has been received.

In step S38, when the bucket command input is received, work implement controller 26 performs a bucket command determination process (step S40).

More specifically, as has been described with reference to FIG. 7, a process is performed to determine whether direction Vk in which cutting edge 8a of bucket 8 moves and hence travels according to the bucket command input is on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8.

Subsequently, work implement controller 26 controls the work implement according to the determination result (step S42).

Specifically, work implement controller 26 drives directional control valve 64 according to the determination result.

Work implement controller 26 drives directional control valve 64 according to determination results respectively of the boom, dipper stick and bucket command determination processes.

As an example, when a manipulation command is enabled as a result of determination through the boom command determination process, then, in response to an amount of manipulating first manipulation lever 25R in the forward/backward direction (an amount of manipulating the boom), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to boom cylinder 10 for driving boom 6.

In contrast, when the manipulation command is disabled as a result of determination through the boom command determination process, work implement controller 26 does not drive directional control valve 64.

Furthermore, when a manipulation command is enabled as a result of determination through the dipper stick command determination process, then, in response to an amount of manipulating second manipulation lever 25L in the forward/backward direction (an amount of manipulating the dipper stick), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to dipper stick cylinder 11 for driving dipper stick 7.

In contrast, when the manipulation command is disabled as a result of determination through the dipper stick command determination process, work implement controller 26 does not drive directional control valve 64.

Furthermore, when a manipulation command is enabled as a result of determination through the bucket command determination process, then, in response to an amount of manipulating first manipulation lever 25R in the rightward and leftward direction (an amount of manipulating the bucket), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to bucket cylinder 12 for driving bucket 8.

In contrast, when the manipulation command is disabled as a result of determination through the bucket command determination process, work implement controller 26 does not drive directional control valve 64.

Subsequently, work implement controller 26 determines whether a work has ended (step S18). When work implement controller 26 determines that the work has ended is for example when the engine is stopped.

In step S18, if work implement controller 26 determines that the work has ended (YES in step S18), work implement controller 26 ends the process (END).

On the other hand, if work implement controller 26 determines in step S18 that the work has not ended (NO in step S18), work implement controller 26 returns to step S2 and repeats the above process.

On the other hand, if work implement controller 26 determines in step S2 that the excavation mode is not set, work implement controller 26 accepts an input via a manipulation lever (step S20).

In the present example, manipulation inputs via first manipulation lever 25R and second manipulation lever 25L are accepted.

As has been previously discussed, in the normal mode, first manipulation lever 25R is manipulated to manipulate boom 6 and bucket 8. Furthermore, second manipulation lever 25L is manipulated to manipulate dipper stick 7 and revolving unit 3.

And work implement controller 26 controls the work implement (step S22).

In response to an amount of manipulating first manipulation lever 25R in the forward/backward direction (an amount of manipulating the boom), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to boom cylinder 10 for driving boom 6.

In response to an amount of manipulating first manipulation lever 25R in the rightward and leftward direction (an amount of manipulating the bucket), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to bucket cylinder 12 for driving bucket 8.

In response to an amount of manipulating second manipulation lever 25L in the forward/backward direction (an amount of manipulating the dipper stick), as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to dipper stick cylinder 11 for driving dipper stick 7.

In response to an amount of manipulating second manipulation lever 25L in the rightward and leftward direction, as based on a result of detection by pressure sensor 66, work implement controller 26 drives directional control valve 64 to supply hydraulic oil to the hydraulic actuator for driving revolving unit 3.

Subsequently, the control proceeds to step S18.

The process subsequent to the step is similar to that described above, and accordingly, will not be described repeatedly in detail.

FIG. 9 illustrates a specific example of a state of an excavation process by work vehicle CM according to the second embodiment.

As shown in FIG. 9, a case is shown in which a boom command for boom 6 and a dipper stick command for dipper stick 7 are input as manipulation inputs via the manipulation levers.

In a state (1), a boom command for which first manipulation lever 25R is manipulated in the forward direction is disabled, and a boom command for which the lever is manipulated in the backward direction is enabled.

Furthermore, a dipper stick command for which second manipulation lever 25L is manipulated in the forward direction is disabled, and a dipper stick command for which the lever is manipulated in the backward direction is enabled.

In a state (2), a boom command for which first manipulation lever 25R is manipulated in the forward direction is disabled, and a boom command for which the lever is manipulated in the backward direction is enabled.

Furthermore, a dipper stick command for which second manipulation lever 25L is manipulated in the forward direction is enabled, and a dipper stick command for which the lever is manipulated in the backward direction is disabled.

In the second embodiment, when a movement of bucket 8 by a manipulation command moves cutting edge 8a of bucket 8 with increased resistance of soil accompanied, the movement can be limited. Specifically, whether the manipulation command is enabled/disabled is determined and only when it is enabled the work implement is controlled based on the accepted manipulation command input.

This can restrain bucket 8 from traveling in a direction on the side of the back surface of bucket 8 with respect to the direction of the cutting edge of bucket 8 and suppress increase of resistance of soil against bucket 8 to allow an efficient excavation work to be performed.

Other Embodiment

FIG. 9 is a diagram for illustrating an idea of a work vehicle system based on another embodiment.

As shown in FIG. 9, the work vehicle system according to the other embodiment configures a control system to control work vehicle CM from an external base station 300. More specifically, it is a configuration in which a function of work implement controller 26 and manipulation device 25 described in FIG. 3 is provided in external base station 300 or the like.

Base station 300 includes a work implement controller 26# similar in function to work implement controller 26 and a manipulation device 25# similar in function to manipulation device 25.

Work implement controller 26# receives a manipulation command via manipulation device 25# and outputs an operation command for controlling work vehicle CM. Work vehicle CM operates in response to the operation command issued from work implement controller 26#. More specifically, work implement controller 26# outputs an operation command for driving directional control valve 64 described in FIG. 3. Further, work implement controller 26# receives information from boom cylinder stroke sensor 16, dipper stick cylinder stroke sensor 17 and bucket cylinder stroke sensor 18.

This configuration also allows the process for the operation of the excavation work described in the first and second embodiments with reference to FIGS. 5 and 8 to be performed by work implement controller 26#.

Thus, even when the work vehicle is controlled from the remote base station 300, the configuration in accordance with the present embodiment can be applied to perform an efficient excavation work.

While in the present embodiment a configuration is described in which an operator controls work vehicle CM in accordance with a manipulation input via a manipulation lever which is a manipulation device, the present invention is also applicable to a configuration in which the manipulation device is not provided and work vehicle CM is autonomously controlled. For example, the present invention can also be applied to a case where a manipulation command to perform an excavation work is preprogrammed and the work implement controller operates in response to the programmed manipulation command. Specifically, it suffices to include a process in which when an autonomous control program for autonomously controlling work vehicle CM is started in accordance with a user's instruction and the work implement controller operates in response to the programmed manipulation command, and bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, then, work vehicle CM limits movement of bucket 8 in the direction on the side of the back surface of bucket 8.

<Function and Effect>

A function and effect of the present embodiment will be described.

According to the present embodiment, work vehicle CM includes vehicular body 1 and work implement 2, as shown in FIG. 1. Work implement 2 has boom 6 pivotable with respect to vehicular body 1, dipper stick 7 pivotable with respect to boom 6, and bucket 8 pivotable with respect to dipper stick 7. As shown in FIG. 3, work vehicle CM is provided with manipulation device 25 and work implement controller 26. Pressure sensor 66 senses pressure generated in response to manipulation of a lever of manipulation device 25 and outputs it to work implement controller 26. Work implement controller 26 drives directional control valve 64 according to the sensed pressure received from pressure sensor 66 to control work implement 2. When bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in accordance with manipulation of a lever of manipulation device 25, work implement controller 26 limits movement of bucket 8 in the direction in accordance with manipulation of the lever of manipulation device 25.

As shown in FIG. 4, when bucket 8 travels in a direction to a side on the side of the back surface of bucket 8, resistance of soil has an increased value. Accordingly, when bucket 8 travels in the direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, movement of bucket 8 in the direction on the side of the back surface of bucket 8 is limited to suppress an excavation work with an increased value of resistance of soil to thus perform an excavation work efficiently in a simple manner.

When bucket 8 travels in the direction of cutting edge 8a of bucket 8 or a direction opposite to the side of the back surface of bucket 8, that is, a direction on the side of the open side of bucket 8, with respect to the direction of cutting edge 8a of bucket 8 in accordance with manipulation of a lever of manipulation device 25, work implement controller 26 moves bucket 8 in the direction in accordance with manipulation of the lever of manipulation device 25.

As shown in FIG. 4, when bucket 8 travels in the direction to the side on the side of the open side of bucket 8, resistance of soil has a decreased value. Accordingly, when bucket 8 travels in the direction of cutting edge 8a of bucket 8 or in the direction on the side of the open side of bucket 8, bucket 8 can be moved in that direction to perform an excavation work with a small value of resistance of soil and hence efficiently in a simple manner.

When bucket 8 travels in a direction within the range of the predetermined angle P on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in accordance with manipulation of a lever of manipulation device 25, work implement controller 26 limits movement of bucket 8 in the direction in accordance with manipulation of the lever of manipulation device 25.

As shown in FIG. 4, depending on the shape of bucket 8, friction or the like, resistance of soil may also have an increasing value when bucket 8 travels in a direction within the range of the predetermined angle P on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a, and limiting the movement of bucket 8 traveling in a direction within the range of the predetermined angle P on the side of the open side of bucket 8 can also suppress an excavation work with an increased value of resistance of soil to thus perform an excavation work efficiently in a simple manner.

When bucket 8 travels in a direction outside the range of the predetermined angle P on the side of the open side of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in accordance with manipulation of a lever of manipulation device 25, work implement controller 26 moves bucket 8 in the direction in accordance with manipulation of the lever of manipulation device 25.

As shown in FIG. 4, when bucket 8 travels in the direction outside the range of the predetermined angle P on the side of the open side of the bucket 8, resistance of soil has a decreased value. Accordingly, when bucket 8 travels in the direction of cutting edge 8a of bucket 8 or in the direction outside the range of the predetermined angle P on the side of the open side of the bucket 8, bucket 8 can be moved in that direction to perform an excavation work with a small value of resistance of soil and hence efficiently in a simple manner.

When work implement controller 26 limits movement of bucket 8 in a direction in accordance with manipulation of a lever of manipulation device 25, work implement controller 26 prohibits bucket 8 from moving in that direction.

Prohibiting a movement in a direction accompanied by a large value of resistance of soil can stop an excavation work with an increased value of resistance of soil to thus perform an excavation work efficiently in a simple manner.

When bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in accordance with manipulation of a lever of manipulation device 25, then, as shown in FIG. 6, the direction in which bucket 8 travels is projected in a predetermined direction on the side of the open side of bucket 8, and bucket 8 is moved in that predetermined direction.

Work implement controller 26 changes target cutting edge data [x1, y1, α1] for bucket 8 moving in response to manipulation of a lever of manipulation device 25 to target cutting edge data [x1′, y1′, α1′] in a predetermined direction. Bucket 8 moving in the predetermined direction on the side of the open side of bucket 8 allows an excavation work to be performed with a small value of resistance of soil and hence efficiently in a simple manner. Furthermore, even when an unskilled operator manipulates a lever, bucket 8 moves in the predetermined direction, and an efficient excavation work can be performed.

At least one of a boom command for boom 6, a dipper stick command for dipper stick 7, and a bucket command for bucket 8 is output to work implement controller 26 in response to manipulation of a lever of manipulation device 25. When bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 as boom 6 moves in response to a boom command received via manipulation device 25, work implement controller 26 prohibits boom 6 from moving. When bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 as dipper stick 7 moves in response to a dipper stick command received via manipulation device 25, work implement controller 26 prohibits dipper stick 7 from moving. When bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in response to a bucket command received via manipulation device 25, work implement controller 26 prohibits bucket 8 from moving.

When bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in response to at least one of a boom command, a dipper stick command, and a bucket command received through manipulation of a lever of manipulation device 25, bucket 8 can be prohibited from moving and thus restrained from traveling in the direction on the side of the back surface of bucket 8 with respect to the direction of the cutting edge of bucket 8, to suppress increase of resistance of soil against bucket 8 to perform an efficient excavation work.

Work implement controller 26 determines whether work implement 2 executes an excavation mode, and when work implement controller 26 determines that work implement 2 executes the excavation mode, and bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in accordance with manipulation of a lever of manipulation device 25, work implement controller 26 limits movement of bucket 8 in the direction in accordance with manipulation of the lever of manipulation device 25.

When work implement controller 26 determines that the excavation mode is executed, and bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in accordance with manipulation of a lever of manipulation device 25, work implement controller 26 limits movement of bucket 8 in the direction in accordance with manipulation of the lever of manipulation device 25. When the excavation mode is not executed, the movement is not limited to allow an excavation work to be performed efficiently in a simple manner.

Work implement controller 26 determines, according to an instruction issued as the operator presses excavation mode setting button 25P, whether the current mode is an excavation mode in which work implement 2 performs an excavation work.

Whether the current mode is the excavation mode can be determined according to an instruction issued as the operator presses excavation mode setting button 25P, and an efficient excavation work can be performed efficiently with the operator's intention reflected.

According to the present embodiment, work vehicle CM includes vehicular body 1 and work implement 2, as shown in FIG. 1. Work implement 2 has boom 6 pivotable with respect to vehicular body 1, dipper stick 7 pivotable with respect to boom 6, and bucket 8 pivotable with respect to dipper stick 7. A method for controlling work vehicle CM comprises: receiving a command for work implement 2; and controlling work implement 2 in response to the command. The step of controlling work implement 2 includes, when bucket 8 travels in a direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8 in accordance with a command, limiting movement of bucket 8 in the direction in accordance with the command.

As shown in FIG. 4, when bucket 8 travels in a direction to a side on the side of the back surface of bucket 8, resistance of soil has an increased value. Accordingly, when bucket 8 travels in the direction on the side of the back surface of bucket 8 with respect to the direction of cutting edge 8a of bucket 8, movement of bucket 8 in the direction on the side of the back surface of bucket 8 can be limited to restrain an excavation work with an increased value of resistance of soil to thus perform an excavation work efficiently in a simple manner.

While a hydraulic excavator has been described as a work vehicle in the present example, the work vehicle is also applicable to a crawler dozer, a wheel loader and other similar work vehicles.

While the present invention has been described in embodiments, it should be understood that the embodiments disclosed herein are illustrative and non-restrictive in any respect. The scope of the present invention is defined by the terms of the claims, and is intended to include any modifications within the meaning and scope equivalent to the terms of the claims.

REFERENCE SIGNS LIST

  • 1 vehicular body, 2 work implement, 3 revolving unit, 4 operator's cab, 4s operator's seat, 5 traveling unit, 5Cr crawler, 6 boom, 7 dipper stick, 8 bucket, 8a cutting edge, 9 engine room, 10 boom cylinder, 11 dipper stick cylinder, 12 bucket cylinder, 13 boom pin, 14 dipper stick pin, 15 bucket pin, 16 boom cylinder stroke sensor, 17 dipper stick cylinder stroke sensor, 18 bucket cylinder stroke sensor, 19 handrail, 25 manipulation device, 25L second manipulation lever, 25P excavation mode setting button, 25R first manipulation lever, 26 work implement controller, 60 hydraulic cylinder, 64 directional control valve, 66 pressure sensor.

Claims

1. A work vehicle comprising:

a vehicular body;
a work implement having a boom pivotable with respect to the vehicular body, a dipper stick pivotable with respect to the boom, and a bucket pivotable with respect to the dipper stick;
a manipulation unit operated to output a manipulation command for the work implement; and
a controller that controls the work implement in response to the manipulation command received from the manipulation unit,
when in accordance with the manipulation command via the manipulation unit the bucket travels in a direction on a side of a back surface of the bucket with respect to a direction of a cutting edge of the bucket, the controller limiting movement of the bucket in the direction in accordance with the manipulation command.

2. The work vehicle according to claim 1, wherein when in accordance with the manipulation command via the manipulation unit the bucket travels in the direction of the cutting edge of the bucket or a direction on a side of an open side of the bucket with respect to the direction of the cutting edge of the bucket, the controller moves the bucket in the direction in accordance with the manipulation command.

3. The work vehicle according to claim 1, wherein when in accordance with the manipulation command via the manipulation unit the bucket travels in a direction within a range of a predetermined angle on a side of an open side of the bucket with respect to the direction of the cutting edge of the bucket, the controller limits movement of the bucket in the direction in accordance with the manipulation command.

4. The work vehicle according to claim 3, wherein when in accordance with the manipulation command via the manipulation unit the bucket travels in a direction outside the range of the predetermined angle on the side of the open side of the bucket with respect to the direction of the cutting edge of the bucket, the controller moves the bucket in the direction in accordance with the manipulation command.

5. The work vehicle according to claim 1, wherein limiting movement of the bucket in the direction in accordance with the manipulation command prohibits the bucket from moving in the direction.

6. The work vehicle according to claim 1, wherein when in accordance with the manipulation command via the manipulation unit the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket, the controller changes the direction in which the bucket travels to a predetermined direction on the side of the open side of the bucket, and the controller moves the bucket in the predetermined direction.

7. The work vehicle according to claim 1, wherein

the manipulation unit outputs at least one of a first manipulation command for the boom, a second manipulation command for the dipper stick, and a third manipulation command for the bucket, and
the controller prohibits movement of the boom when the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket as the boom moves in response to the first manipulation command output from the manipulation unit,
the controller prohibits movement of the dipper stick when the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket as the dipper stick moves in response to the second manipulation command output from the manipulation unit, and
the controller prohibits movement of the bucket when the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket in response to the third manipulation command output from the manipulation unit.

8. The work vehicle according to claim 1, wherein

the controller determines whether the work implement performs an excavation work, and
when the controller determines that the work implement performs the excavation work, and the bucket travels in the direction on the side of the back surface of the bucket with respect to the direction of the cutting edge of the bucket in accordance with the manipulation command output from the manipulation unit, the controller limits movement of the bucket in the direction in accordance with the manipulation command.

9. The work vehicle according to claim 8, wherein the controller determines whether the work implement performs an excavation work in accordance with a manipulation instruction of an operator.

10. A method for controlling a work vehicle including a work implement having a boom pivotable with respect to a vehicular body, a dipper stick pivotable with respect to the boom, and a bucket pivotable with respect to the dipper stick, comprising:

receiving a command for the work implement; and
controlling the work implement in accordance with the command,
the step of controlling the work implement including, when in accordance with the command the bucket travels in a direction on a side of a back surface of the bucket with respect to a direction of a cutting edge of the bucket, limiting movement of the bucket in the direction in accordance with the command.
Patent History
Publication number: 20190186100
Type: Application
Filed: Nov 28, 2016
Publication Date: Jun 20, 2019
Applicant: KOMATSU LTD. (Minato-ku, Tokyo)
Inventors: Nobuyoshi YAMANAKA (Minato-ku, Tokyo), Shunsuke MORI (Minato-ku, Tokyo), Toshiaki KUMAGAI (Minato-ku, Tokyo)
Application Number: 16/330,875
Classifications
International Classification: E02F 3/43 (20060101);