Apparatus and Method for Baseboard System Used in Drywall Construction
A drywall board system for use in conjunction with a baseboard is described. The drywall board system includes a drywall board for securing to framing members and a baseboard backing that receives a baseboard to form a reveal.
This invention relates to a drywall apparatus and method, and more particularly to a system for creating a reveal between a baseboard and a drywall board, and method for doing same.
BACKGROUND OF THE INVENTIONOne aesthetically pleasing way to construct a wall using gypsum or drywall board involves leaving a gap of approximately 1 cm between a baseboard and a drywall board above it. This gap is referred to as a “reveal.” A typical method for creating a drywall reveal is to use a “Z-shaped” moulding that is glued and/or stapled on the front side of the drywall at the bottom thereof. In position, the moulding gives a clean line along the bottom front edge of the board. The moulding is also designed to cover the back of the recessed space or gap between the drywall board and the baseboard to hide the studs or insulation behind the board.
The moulding is fastened to a standard drywall board at the job site. Drywall compound is then added to the moulding and drywall board, and then feathered out. After drying, the compound is sanded. This process of applying compound, feathering and sanding may be repeated several times with the aim of achieving a transition from the raised surface of the moulding to the surface of the drywall that is seamless and cannot be seen when the wall is painted. This process is relatively time consuming and costly.
It is an object of the present invention to provide a system and method for forming a drywall reveal that does not involve so many steps.
SUMMARY OF THE INVENTIONA drywall board system for use in conjunction with a baseboard is described. The drywall board system includes a drywall board for securing to framing members. The drywall board has a back side designed to be adjacent to the framing members when the drywall board is secured thereto, and a front side opposite the back side. Framing drywall liner lines the back side while finishing drywall liner lines the front side. Gypsum material is sandwiched between the framing and finishing drywall liners. The drywall board system further includes a board backing for receiving at least a portion of the baseboard. The board backing is fastened to the back side of the drywall board, such that the board backing extends downward from a bottom of the drywall board.
The board backing may be fastened to the back side of the drywall board with at least one of screws screwed into the back side, nails driven into the back side and adhesive applied to either the gypsum material at the back side or the framing drywall liner.
Also described herein is a baseboard system for use in conjunction with a drywall board. The baseboard system includes a baseboard for securing to framing members. The baseboard has a back side designed to be adjacent to the framing members when the baseboard is secured thereto, and a front side opposite the back side. The baseboard system also includes a board backing for receiving a portion of a drywall board. The board backing is fastened to the back side of the baseboard and extends upwards from the top of the baseboard.
In addition to the drywall board 11, the drywall board system 10 further includes a board backing 24 that is fastened to the back side 14 of the drywall board 11. The board backing 24 extends downward from a bottom 26 of the drywall board 11, in one embodiment without contacting the front side 16 of the drywall board 11. The term “bottom” refers to a portion of the board 11 that, when the drywall board system 10 is installed, would be nearest the floor. The board backing 24 receives a portion of a baseboard 28 to form a reveal. The term “receive” can include embodiments in which the baseboard 28 abuts or overlaps the board backing 24. In one embodiment, the board backing 24 extends downward from the bottom 26 of the drywall board 11 by about two inches.
The board backing 24 may be attached to the back side 14 of the drywall board 11 with fasteners, such as screws 29 that are screwed through the framing drywall liner 18 and into the gypsum material 22 without piercing the finishing drywall liner 20. Alternatively, the board backing 24 may be fastened to the back side 14 of the drywall board 11 by bonding with adhesive, for example.
In one embodiment, the board backing 24 contains metal that is attracted to magnetic material in the baseboard 28, or the opposite arrangement where the baseboard 28 contains metal and the board backing 24 contains magnetic material is also possible. The attraction of the metal to the magnetic material helps affix the baseboard 28 to the board backing 24. The metal can be white, pre-coated steel or aluminum, for example. In one embodiment, the thickness of the board backing 24 is about 0.032 inches.
It is aesthetically desirable for the front bottom edge of the drywall board 11 to have a sharp edge. At least two ways to form this edge are now described.
With reference to
Instead of disposing a backing on the drywall board, the backing can instead be disposed on the baseboard. Such an alternative is described in
In addition to the baseboard 107, the baseboard system 100 further includes a board backing 124. The board backing 124 extends upward from a top 126 of the baseboard 107, in one embodiment without contacting the front side 116 of the baseboard 10. The term “top” refers to a portion of the baseboard 107, which, when the baseboard system 100 is installed, would usually be the portion furthest from the floor. The board backing 124 receives a portion of a drywall board 128 to form a reveal or gap 130 between the baseboard 107 and the drywall board 128. The term “receives” can include embodiments in which the drywall board 128 abuts or overlaps the board backing 124. In the former case, when the drywall board 128 is meant to merely abut the board backing 124, the height of the portion of the board backing 124 that extends above the top 126 of the baseboard 107 would be the height of the reveal.
In some embodiments, the board backing 124 can be rigid or semi-rigid to allow some flex, and can be composed of wood, elastomer, plastic, polyurethane or metal.
In one embodiment, the baseboard 107 and the board backing 124 are two separate pieces that are fastened together, such as with nails, screws or adhesive. In another embodiment, the baseboard and board backing may be formed as one piece. For example, such a baseboard system may be manufactured by injection moulding or die casting using a single mould. For this purpose, the baseboard system may be made out of metal, elastomer or thermoplastic.
The height of the portion of the backing 124 that extends upwards past the top of the baseboard 107 can range from the height of the intended reveal to many centimeters beyond. In one embodiment, the height of this portion of the backing can be one centimeter or less. This would be useful in a process where the drywall board 128 is affixed to the studs 112 before the baseboard system. In such case, the relatively short height of the portion of the backing 124 can be squeezed between the drywall board 128 and the studs 112.
It will be appreciated that while the flange 153 in the embodiment of
In addition to providing a resting surface for the drywall board 156 that makes installation easier, the flange 153 furnishes the correct height and levelling of the reveal without having to make measurements.
In this vain, some or all of the baseboard can be covered or shrink wrapped with a protective plastic, or other suitable material, to avoid getting paint splatter on the baseboard if the drywall above the baseboard is to be painted. After the paint dries, the cover or shrink wrap on the baseboard is designed to be easily removed.
Claims
1. A drywall board system for use in conjunction with a baseboard, comprising:
- a drywall board for securing to framing members, the drywall board having a) a back side designed to be adjacent to the framing members when the drywall board is secured thereto, and b) a front side opposite the back side;
- framing drywall liner on the back side;
- finishing drywall liner on the front side;
- gypsum material sandwiched between the framing and finishing drywall liners;
- a board backing for receiving at least a portion of a baseboard, said board backing fastened to the back side of the drywall board, such that the board backing extends downward from a bottom of the drywall board without contacting the front side of the drywall board.
2. The drywall board system of claim 1, wherein the framing members are studs.
3. The drywall board system of claim 1, further comprising screws to fasten the board backing to the backside of the drywall board, such that the screws are screwed through the framing drywall liner and into the gypsum material without piercing the finishing drywall liner.
4. The drywall board system of claim 1, wherein the board backing is fastened to the back side of the drywall board with adhesive.
5. The drywall board system of claim 1, wherein the board backing contains metal.
6. The drywall board system of claim 1, wherein the board backing contains at least one magnet.
7. The drywall board system of claim 1, wherein the board backing has a thickness in the range 0.026 to 0.033 inches.
8. The drywall board system of claim 1, wherein the board backing has at least one of recessed pockets and projections that mate with complimentary members in the baseboard to facilitate securing the baseboard to the board backing.
9. The drywall board system of claim 1, further comprising a lower lip at the bottom of the drywall board, such that the lower lip is disposed in a folded position, wherein to attain the folded position, a horizontal groove is cut at the back side and the lower lip is rotated to close the horizontal groove.
10. The drywall board system of claim 9, further comprising adhesive to secure the lower lip in the folded position.
11. A drywall board system for use in conjunction with a baseboard, comprising:
- a drywall board for securing to framing members having a) a back side designed to be adjacent to the framing members when the drywall board is secured thereto and b) a front side opposite the back side;
- framing drywall liner on the back side;
- finishing drywall liner on the front side;
- gypsum material sandwiched between the framing and finishing drywall liners;
- a board backing for receiving at least a portion of a baseboard, said board backing fastened to the back side of the drywall board, such that the board backing extends downward from a bottom of the drywall board, wherein the board backing is fastened to the back side of the drywall board with at least one of a) screws screwed into the back side, b) nails driven into the back side and c) adhesive applied to either the gypsum material at the back side or the framing drywall liner.
12. The drywall board system of claim 11 wherein the framing members are studs.
13. The drywall board system of claim 11, the drywall board further comprising screws to fasten the board backing such that the screws are screwed through the framing drywall liner and into the gypsum material without piercing the finishing drywall liner.
14. The drywall board system of claim 11, wherein the board backing is fastened to the back side of the drywall board with adhesive.
15. The drywall board system of claim 11, wherein the board backing contains metal.
16. The drywall board system of claim 11, wherein the board backing contains at least one magnet.
17. The drywall board system of claim 11, wherein the board backing has a thickness in the range 0.026 to 0.033 inches.
18. The drywall board system of claim 11, wherein the board backing has recessed pockets to facilitate securing the baseboard to the board backing.
19. The drywall board system of claim 11, further comprising a lower lip at the bottom of the drywall board, such that the lower lip is disposed in a folded position, wherein to attain the folded position, a horizontal groove is cut at the back side and the lower lip is rotated to close the horizontal groove.
20. The drywall board system of claim 19, further comprising adhesive to secure the lower lip in the folded position.
21. A baseboard system for use in conjunction with a drywall board, comprising:
- a baseboard for securing to framing members, the baseboard having a back side designed to be adjacent to the framing members when the baseboard is secured thereto, and a front side opposite the back side; and
- a board backing for receiving a portion of a drywall board, said board backing extending upwards from the back side and top of the baseboard.
22. The baseboard system of claim 20, wherein the baseboard includes one of wood, gypsum material, plastic, metal, stone, medium density fiberboard (MDF) and polyurethane.
23. The baseboard system of claim 21, wherein the board backing is fastened to the back side of the baseboard with one of screws, nails and adhesive.
24. The system of claim 21, wherein the baseboard and the board backing are formed as one piece.
25. The system of claim 21, wherein the board backing includes a horizontal flange on which the drywall board can rest while the drywall board is being secured to the framing members.
26. The system of claim 25, wherein the flange has a depth in the range of 0.125-0.375 inches.
27. The system of claim 25, wherein the flange has a depth in the range of 0.0938-0.281 inches.
28. A method of making a baseboard reveal, comprising:
- disposing at least one flooring spacer on a subfloor;
- placing a baseboard system on the at least one flooring spacer, the baseboard system having a baseboard and a board backing, wherein the board backing extends upwards from a back of the baseboard;
- fastening the baseboard system to framing members; and
- fastening a drywall board to the framing members so that the drywall board abuts or overlaps the board backing.
29. The method of claim 27, wherein the board backing includes a flange, the method further comprising, between the steps of fastening the baseboard system and fastening the drywall board, resting the drywall board on the flange.
30. The method of claim 27, further comprising, after the step of fastening a drywall board, removing the at least one flooring spacer.
31. A method for installing drywall to create a reveal in a wall, the method comprising:
- providing a drywall board having a bottom;
- securing a substantially flat backing to the back of the drywall board, which backing, when the drywall board is affixed to studs for making the wall, extends downwards past the bottom of the drywall board;
- affixing the drywall board, with the backing, to the studs; and
- affixing a baseboard to the studs below the drywall board, leaving a gap between a top of the baseboard and the bottom of the drywall board, thereby creating a reveal that exposes the backing.
Type: Application
Filed: Dec 18, 2018
Publication Date: Jun 20, 2019
Inventor: Jerry Moscovitch (Toronto)
Application Number: 16/224,130