EXTERIOR FINISH SYSTEM AND METHOD
EXTERIOR FINISH SYSTEM AND METHOD An exterior finish system usable in building construction, the system generally comprises at least one wall-sheathing element configured to sheath exterior surfaces of a built structure, the at least one wall-sheathing element constructed of at least one carbon-fiber composite; at least one soffit covering element configured to cover soffit areas of the built structure, the at least one soffit covering element constructed of the at least one carbon-fiber composite; and at least one trim element configured to trim the at least one wall-sheathing element and the at least one soffit covering element, the at least one trim element constructed of the at least one carbon-fiber composite. A kit and method is also disclosed.
[1] The following includes information that may be useful in understanding the present disclosure. It is not an admission that any of the information provided herein is prior art nor material to the presently described or claimed inventions, nor that any publication or document that is specifically or implicitly referenced is prior art.
TECHNICAL FIELD [2] The present invention relates generally to the field of building materials and structural elements of existing art and more specifically relates to building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels. RELATED ART [3] Reducing the weight of construction materials can allow reductions to the weight and cost of building foundation walls, footings, and structural framing needed to support. This enables the owner to reduce construction costs and accelerate schedules. Lightweight construction materials are easy to store and transport, thereby reducing their environmental footprint. Accordingly, there exists an ever-increasing need for improved building materials and methods of construction that increase durability and construction efficiency.[4] U.S. Pat. Publication No. 2007/0078191 to Guhde et al. relates to a foamed reinforced composite siding product. The described foamed reinforced composite siding product includes a composition for forming a reinforced composite siding product and a composite siding product formed by an extrusion process utilizing the composition is provided. The mixed resin formulation utilized to form the composite siding product includes a polymeric resin, a filler, a processing aid, at least one lubricant, and a thermal stabilizer. In a preferred embodiment, the polymer resin is polyvinyl chloride and the filler is talc. The mixed resin formulation may be extruded with a reinforcement material in a screw extrusion process to form a composite siding product. One or more reinforcing fibers may be utilized in the extrusion process. The reinforcement fibers may be present in the final product in an amount up to 25% by weight of the final product. In at least one preferred embodiment, the reinforcement fibers are glass fibers. A weatherable cap may be co-extruded to form the final reinforced, foamed composite siding product.
SUMMARY OF THE INVENTION[5] In view of the foregoing disadvantages inherent in the known building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels art, the present disclosure provides a novel exterior finish system and method. The general purpose of the present disclosure, which will be described subsequently in greater detail, is to provide an exterior finish system and method.
[6] In accordance with a preferred embodiment hereof, this invention provides an exterior finish system usable in building construction, the system including: at least one wall- sheathing element configured to sheath exterior surfaces of a built structure, wherein the at least one wall-sheathing element is constructed of at least one carbon-fiber composite; fiber reinforced structural member with cap at least one soffit covering element configured to cover soffit areas of the built structure, wherein the at least one soffit covering element is constructed of the at least one carbon-fiber composite.
[7] In addition, it provides at least one trim element configured to trim the at least one wall-sheathing element and the at least one soffit covering element, wherein the at least one trim element is constructed of the at least one carbon-fiber composite. Moreover, it provides at least one roof-sheathing element configured to sheath exterior roof surfaces of the built structure, the at least one roof-sheathing element constructed of at least one carbon-fiber composite.
[8] Furthermore, it provides such an exterior finish system wherein the at least one wall- sheathing element includes planar panels. Additionally, it provides such an exterior finish system wherein the at least one wall-sheathing element includes shingles configured to form a shingle pattern when sheathing the exterior surfaces of the built structure. Also, it provides such an exterior finish system wherein the at least one wall-sheathing element includes at least one interlocking peripheral edge configured to interlock with another one of the at least one wall- sheathing elements.
[9] Moreover, it provides such an exterior finish system wherein the at least one wall- sheathing element includes at least one lapping peripheral edge configured to overlap another one of the at least one wall-sheathing elements. And, it provides such an exterior finish system wherein the at least one wall-sheathing element includes at least one abutting peripheral edge configured to abut with another one of the at least one wall-sheathing elements. Further, it provides such an exterior finish system wherein the at least one wall-sheathing element includes a smooth surface finish. Even further, it provides such an exterior finish system wherein the at least one wall-sheathing element includes a textured surface finish. Moreover, it provides such an exterior finish system wherein the at least one wall-sheathing element includes an integral color.
[10] Additionally, it provides such an exterior finish system wherein the at least one wall- sheathing element includes a surface-applied color. Also, it provides such an exterior finish system wherein the at least one trim element includes at least one corner trim. In addition, it provides such an exterior finish system wherein the at least one trim element includes at least one transition trim. And, it provides such an exterior finish system wherein the at least one trim element includes at least one dental block. Further, it provides such an exterior finish system wherein the at least one trim element includes at least one wall-opening trim.
[11] Even further, it provides such an exterior finish system wherein the at least one wall- sheathing element includes sheathing for posts. Additionally, it provides such an exterior finish system wherein the at least one wall-sheathing element and the at least one soffit covering element each include at least one aperture adapted to receive a fastener usable to fasten at least one wall-sheathing element and the at least one soffit covering element to the exterior surfaces of the built structure. Even further, it provides such an exterior finish system, further including set of instructions; and wherein the exterior finish system is arranged as a kit.
[12] In accordance with another preferred embodiment hereof, this invention provides a method of providing an exterior finish system usable in building construction, the method including the steps of; providing at least one wall-sheathing element configured to sheath exterior surfaces of a built structure, the at least one wall-sheathing element constructed of at least one carbon-fiber composite; providing at least one soffit covering element configured to cover soffit areas of the built structure, the at least one soffit covering element constructed of at least one carbon-fiber composite; providing at least one trim element configured to trim the at least one wall-sheathing element and the at least one soffit covering element; and assembling a kit including the at least one wall-sheathing element, the at least one soffit covering element, and the at least one trim element. Even further, it provides such a method further including the step of offering within the kit at least one selectable shape option and at least one selectable surface finish option.
[13] For purposes of summarizing the invention, certain aspects, advantages, and novel features of the invention have been described herein. It is to be understood that not necessarily all such advantages may be achieved in accordance with any one particular embodiment of the invention. Thus, the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein. The features of the invention which are believed to be novel are particularly pointed out and distinctly claimed in the concluding portion of the specification. These and other features, aspects, and advantages of the present invention will become better understood with reference to the following drawings and detailed description.
[14] The figures which accompany the written portion of this specification illustrate embodiments and methods of use for the present disclosure, an exterior finish system and method, constructed and operative according to the teachings of the present disclosure.
[15]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[25]
[26]
[27]
[28]
[29]
[30]
[32]
[33]
[34] The various embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, wherein like designations denote like elements.
[35] As discussed above, embodiments of the present disclosure relate to building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels; and more particularly to an exterior finish system and method that is beneficial in providing a versatile exterior finish system usable in building construction.
[36] Generally, this exterior finish system can be used as exterior siding. It can have different profiles, colors, sizes and textures. Embodiments of the system are strong, light, and modern looking. System components can be installed in a manner similar to conventional siding products with nails or screws. It also will be very light to take all the extra weight off the building on which the system is installed. The system components are strong and have a modern look. [37] Referring now more specifically to the drawings by numerals of reference, there is shown in
[38]
[39] As illustrated, the exterior finish system 100 may include wall-sheathing elements 102 configured to sheath exterior surfaces of the built structure 103. The exterior finish system 100 may also include a soffit covering element 104 configured to cover soffit areas 109 of the built structure 103. In addition, the exterior finish system 100 may include least one trim element 106. The trim element 106 may be used to trim the wall-sheathing element 102 and soffit covering element 104. The trim elements 106 may include corner trim elements 108, dental blocks 110, wall-opening trim elements 112, and the like. The exterior finish system 100 may also include roof-sheathing elements 113, as shown in
[40] A key feature of the presently-disclosed system is that the wall-sheathing elements 102, the soffit covering elements 104, and the trim elements 106 may be constructed of at least one carbon-fiber composite 114. Components of the exterior finish system 100 formed from the carbon-fiber composite 114 are strong, impact resistant, corrosion resistant, and lighter in weight than traditional products. The lightweight carbon-fiber composite 114 material may allow significant reductions to the weight and cost of the foundation, footings, and structural framing of buildings and built structures. This enables the owner to reduce overall construction costs and accelerate schedules. Because carbon-fiber composite 114 can be fabricated into virtually any shape, reductions in weight can be provided without sacrificing the durability or the architectural aesthetic of the building. [41] The carbon-fiber composite 114 may consist of at least two parts: a binding matrix and a reinforcement component. In the embodiments of the present disclosure, the reinforcement component is at least one carbon fiber, which provides enhanced strength. The matrix portion may be one or more polymer resins, which is used to bind the reinforcements together. The binding polymer may be a thermoset resin such as epoxy, polyester, vinyl ester, nylon, etc. To modify the structural properties of the composite or to reduce cost, the carbon-fiber composite 114 may contain other fibers, such as ultra-high- molecular-weight polyethylene (UHMWPE) or glass fibers. The properties of the composite may also be modified by introducing additives to the binding matrix (the resin). For example, cement materials, silica, non-structural fillers, colorants, etc. may be added to the binding matrix.
[42] The components of the exterior finish system 100 may be provided with an integral color by mixing or blending the binding matrix with a pigment and/or dye, or by other well- known methods. Alternately, wall-sheathing elements 102 may be provided with a surface- applied color by coating the exposed surfaces with a pigment and/or dye, or by other well- known methods.
[43] In specific reference to
[44]
[45] Varying the size of the panels and spacing of the joints 126 allows a variety of looks to be created, such as, for example, horizontal bands, vertical stripes, geometric patterns, etc. Upon reading this specification, it should be appreciated that, under appropriate circumstances, considering such issues as user preferences, design preference, structural requirements, marketing preferences, cost, available materials, technological advances, etc., other panel arrangements such as, for example, other surface textures, digital printing, curved panels, perforated panels, other mounting accessories, shapes other than rectangular or square, etc., may be sufficient.
[46]
[47]
[48]
[49] The wall-sheathing elements 102 of the exterior finish system 100 may include a range of sectional profiles.
[50]
[51]
[52]
[53]
[56]
[57]
[59]
[60]
[61]
[62] The example roof-sheathing elements 113 may be formed to resemble a customary terracotta clay or concrete tile roof, as generally shown in
[64]
[65] It should be noted that steps 504 and 505 are optional steps and may not be implemented in all cases. Optional steps of method 500 are illustrated using dotted lines in
[66] The embodiments of the invention described herein are exemplary and numerous modifications, variations and rearrangements can be readily envisioned to achieve substantially equivalent results, all of which are intended to be embraced within the spirit and scope of the invention. Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientist, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. claims what is claimed is new and desired to be protected by Letters Patent is set forth in the appended claims:
Claims
1. An exterior finish system usable in building construction, the system comprising:
- at least one wall-sheathing element configured to sheath exterior surfaces of a built structure, the at least one wall-sheathing element constructed of at least one carbon-fiber composite;
- at least one soffit covering element configured to cover soffit areas of the built structure, the at least one soffit covering element constructed of the at least one carbon-fiber composite; and
- at least one trim element configured to trim the at least one wall-sheathing element and the at least one soffit covering element, the at least one trim element constructed of the at least one carbon-fiber composite.
2. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises planar panels.
3. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises shingles configured to form a shingle pattern when sheathing the exterior surfaces of the built structure.
4. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises at least one interlocking peripheral edge configured to interlock with another one of the at least one wall-sheathing elements.
5. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises at least one lapping peripheral edge configured to overlap another one of the at least one wall-sheathing elements.
6. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises at least one abutting peripheral edge configured to abut with another one of the at least one wall-sheathing elements.
7. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises a smooth surface finish.
8. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises a textured surface finish.
9. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises an integral color.
10. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises a surface-applied color.
11. The exterior finish system of claim 1, wherein the at least one trim element comprises at least one corner trim.
12. The exterior finish system of claim 1, wherein the at least one trim element comprises at least one transition trim.
13. The exterior finish system of claim 1, wherein the at least one trim element comprises at least one dental block.
14. The exterior finish system of claim 1, wherein the at least one trim element comprises at least one wall-opening trim.
15. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises sheathing for posts.
16. The exterior finish system of claim 1, wherein the at least one wall-sheathing element comprises at least one aperture adapted to receive a fastener usable to fasten the at least one wall-sheathing element to the exterior surfaces of the built structure.
17. An exterior finish system usable in building construction, the system comprising:
- at least one wall-sheathing element configured to sheath exterior surfaces of a built structure, the at least one wall-sheathing element constructed of at least one carbon-fiber composite;
- at least one soffit covering element configured to cover soffit areas of the built structure, the at least one soffit covering element constructed of the at least one carbon-fiber composite;
- at least one trim element configured to trim the at least one wall-sheathing element and the at least one soffit covering element, the at least one trim element constructed of the at least one carbon-fiber composite; and
- at least one roof-sheathing element configured to sheath exterior roof surfaces of the built structure, the at least one roof-sheathing element constructed of the at least one carbon-fiber composite;
- wherein the at least one wall-sheathing element and the at least one soffit covering element comprise a thickness of at least about 3/8 inch;
- wherein the at least one trim element comprises a thickness of at least about 3/4 inch;
- wherein the at least one wall-sheathing element comprises at least one of planar panels and shingles configured to form a shingle pattern when sheathing the exterior surfaces of the built structure; wherein the at least one wall-sheathing element, the at least one soffit covering element, and the at least one trim element comprise at least one of a smooth surface finish and a textured surface finish; and
- wherein the at least one wall-sheathing element, the at least one soffit covering element, and the at least one trim element comprise at least one of an integral color and a surface-applied color.
18. The exterior finish system of claim 17, further comprising set of instructions; and
- wherein the exterior finish system is arranged as a kit.
19. A method of providing an exterior finish system usable in building construction, the method comprising the steps of:
- providing at least one wall-sheathing element configured to sheath exterior surfaces of a built structure, the at least one wall-sheathing element constructed of at least one carbon-fiber composite;
- providing at least one soffit covering element configured to cover soffit areas of the built structure, the at least one soffit covering element constructed of the at least one carbon-fiber composite;
- providing at least one trim element configured to trim the at least one wall- sheathing element and the at least one soffit covering element the at least one trim element constructed of the at least one carbon-fiber composite; and
- assembling a kit including the at least one wall-sheathing element, the at least one soffit covering element, and the at least one trim element.
20. The method of claim 19, further comprising the step of offering within the kit at least one selectable shape option and at least one selectable surface finish option.
Type: Application
Filed: May 5, 2017
Publication Date: Jun 20, 2019
Inventor: Vitaliy Savchyshyn (Coquitlam)
Application Number: 15/588,403